CN208600329U - The system being cleaned and dried for tealeaves - Google Patents
The system being cleaned and dried for tealeaves Download PDFInfo
- Publication number
- CN208600329U CN208600329U CN201821206746.8U CN201821206746U CN208600329U CN 208600329 U CN208600329 U CN 208600329U CN 201821206746 U CN201821206746 U CN 201821206746U CN 208600329 U CN208600329 U CN 208600329U
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- China
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- tealeaves
- air
- water
- cleaning barrel
- dry bucket
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Abstract
The utility model provides a kind of system being cleaned and dried for tealeaves, including cleaning barrel, dry bucket, air pump, air heater, triple valve and water filtration separator, aeration tube is equipped in cleaning barrel, aeration tube one end passes through bucket wall and is connected to triple valve, cleaning barrel lower part is equipped with the outlet valve being connected to dry bucket, dry bucket inner wall is equipped with multiple annular flanges and air nozzle, water filtration separator is mounted in dry bucket by annular flange, each air nozzle passes through the outlet of pipeline and air heater, and the import of air heater is connected to by triple valve with air pump.Generating ascending air using air pump and aeration tube drives tealeaves constantly to roll in water, clean the pollutant of tealeaves piece attachment, and high pressure air flow is preheated using air heater, take away the moisture of tealeaves piece attachment, it realizes the cleaning and drying to tealeaves, promotes the production efficiency and quality of tealeaves.The utility model structure is simple, easy to use and low manufacture cost, has the prospect promoted and applied.
Description
Technical field
The utility model relates to Tea Production manufacture fields, and in particular to a kind of system being cleaned and dried for tealeaves.
Background technique
Tea is one of world-renowned three big beverages, wherein antioxidant and antioxidants containing there are many, for
Eliminating free radical has certain effect, therefore has tea and also help anti-old, health and health care function, continuous with science and technology
It improves, requirement of the people for tea leaf quality is also higher and higher.Due to the influence of environmental pollution, tealeaves during growth,
It is inevitably sticky with dust, pesticide residue, acid rain residue and heavy metal etc., therefore the tealeaves picked is needed by clear
It washes and just can be carried out following process.
With the increase of tealeaves demand, existing tealeaves cleaning device is primarily present following deficiency: 1) putting tealeaves piece
Enter in water and be stirred, can not only destroy the global shape and structure of tealeaves, the nutrient also resulted in tealeaves is lost, to subsequent
It is also unfavorable to process；2) existing cleaning equipment does not have dry and screening function, cleans, dries and screens in the prior art
It is usually carried out separately, has seriously affected the production efficiency of tealeaves；3) sewage after cleaning tealeaves is all direct emission, not only
The problem of polluting environment, also causing water resource waste.For this purpose, a kind of system being cleaned and dried for tealeaves is designed, it can not only be
The integrality of tealeaves, the nutritional ingredient being effectively retained in tealeaves, moreover it is possible to be dried and be classified to tealeaves are ensured in cleaning process
Screening, promotes the production efficiency and quality of tealeaves, it has also become those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
The technical problem to be solved by the utility model is to provide a kind of systems being cleaned and dried for tealeaves, can not only be
The integrality of tealeaves, the nutritional ingredient being effectively retained in tealeaves, moreover it is possible to be dried and be classified to tealeaves are ensured in cleaning process
Screening, promotes the production efficiency and quality of tealeaves.
It is a kind of for tealeaves cleaning-drying that in order to solve the above technical problems, the technical scheme adopted by the utility model is:
System, including cleaning barrel, dry bucket, air pump, air heater, triple valve and water filtration separator, cleaning barrel and dry bucket be equal
For the hollow container of top opening, cleaning barrel is interior to be equipped with aeration tube, and aeration tube one end passes through bucket wall and is connected to triple valve, cleaning barrel
Lower part is equipped with outlet valve be connected to dry bucket, and tealeaves that cleaning finishes and water are discharged into dry bucket, dry the internal diameter of bucket from
Under be gradually reduced under, dry bucket inner wall is equipped with multiple annular flanges and air nozzle, and water filtration separator passes through annular flange installation
In dry bucket, each air nozzle passes through the outlet of pipeline and air heater, and the import of air heater passes through threeway
Valve is connected to air pump, and dry bucket lower part is equipped with drainpipe.
In preferred scheme, the aperture of the water filtration separator is gradually reduced from lower under, is carried out for the size to tealeaves
Classification.
In preferred scheme, the drying bucket further include be equipped with multiple air holes with the matched bung of staving, bung, and
The diameter of air hole is less than the aperture of water filtration separator.
In preferred scheme, the aeration tube includes horizontal aeration pipe and vertical aeration tube, horizontal aeration pipe and vertically exposure
Tracheae is separately mounted to the bottom and middle part of cleaning barrel.
In preferred scheme, the horizontal aeration pipe is ring pipe, is horizontally arranged at the bottom of cleaning barrel.
In preferred scheme, the air heater is electrothermic air tube, is quickly heated air using electric energy.
In preferred scheme, the triple valve is three position four-way electromagnetic valve.
It further include check valve, the check valve both ends are connected to aeration tube and triple valve respectively in preferred scheme.
Further include water treatment system in preferred scheme, the water treatment system include the inclined-tube sedimentation tank being sequentially communicated,
Water circulating pump, hydrocyclone and ultra-filtration water purifier, the entrance of inclined-tube sedimentation tank are connected to the drainpipe of dry bucket lower part, ultrafiltration
The water outlet of water purifier is connected to the water inlet pipe of cleaning barrel.
It further include control system, the control system includes PLC controller, liquid level sensor and temperature in preferred scheme
Sensor is spent, PLC controller is passed with air pump, air heater, triple valve, water circulating pump, liquid level sensor and temperature respectively
Sensor is electrically connected, and liquid level sensor and temperature sensor are separately mounted in cleaning barrel and dry bucket, clear for detection respectively
The temperature in water level and dry bucket in cask washing, and will test signal and be transmitted to PLC controller, PLC controller controls sky respectively
Air pump, air heater, triple valve and water circulating pump.
The utility model provides a kind of system being cleaned and dried for tealeaves, has using the above structure below beneficial to effect
Fruit:
1) high pressure air flow is generated using air pump, horizontal and vertical direction is generated by the small spray orifice on aeration tube
Air-flow drives the tealeaves in cleaning barrel constantly staggeredly to roll in water, thoroughly cleans dust, the pesticide of the attachment of tea blade surface
The pollutants such as residual, acid rain residue and heavy metal dusts are effectively retained to ensure the integrality of tealeaves in the process of cleaning
Nutritional ingredient in tealeaves, and high pressure air flow is preheated using air heater, tealeaves is taken away using high temperature air stream
The moisture of piece surface attachment, realizes the Rapid Cleaning and drying simultaneously to tealeaves, promotes the production efficiency and quality of tealeaves；
2) be successively set in dry bucket from top to bottom using multiple water filtration separators, and the aperture of water filtration separator from it is lower to
Under be gradually reduced, sizing screening is carried out to the size of tealeaves under the action of pulse hot-air, while also can solve existing sieve
Hold susceptible to plugging problem in tea screening process；
3) using water treatment system to after cleaning sewage carry out circulation and stress recycling, pass sequentially through inclined-tube sedimentation tank,
Hydrocyclone and ultra-filtration water purifier can effectively remove the pollutant in ejected wash water, while saving largely with water, also significantly
The waste water pollution on the environment for reducing discharge, realizes energy-saving and environment-friendly function；
4) real-time monitoring is carried out to the temperature in the water level and dry bucket in cleaning barrel using control system, and passes through PLC
Controller carries out the default of different operating parameters for different tealeaves, can not only improve the degree of automation of system, reduces people
For the influence of factor, it is also convenient for the standardization and standardization of cleaning operation, and then ensures tealeaves cleaning and dry quality；
5) structure is simple, easy to use and low manufacture cost, meets the design concept of low-carbon environment-friendly, economic effect is very aobvious
It writes, the prospect with wide popularization and application.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawings and examples:
Fig. 1 is the schematic view of the front view of the utility model；
Fig. 2 is the overlooking structure diagram of cleaning barrel in the utility model；
Fig. 3 is the schematic view of the front view of dry bucket in the utility model；
Fig. 4 is the control structure schematic diagram of the utility model.
In figure: cleaning barrel 1, dry bucket 2, air pump 3, air heater 4, triple valve 5, water filtration separator 6, aeration tube 7, out
Mouth valve 8, annular flange 9, air nozzle 10, bung 11, air hole 12, horizontal aeration pipe 13, vertical aeration tube 14, check valve
15, inclined-tube sedimentation tank 16, water circulating pump 17, hydrocyclone 18, ultra-filtration water purifier 19, PLC controller 20, liquid level sensor
21, temperature sensor 22, endless tube 23.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, below with reference to embodiment pair
The utility model is described in further detail.In the following description, descriptions of well-known structures and technologies are omitted, to avoid
Unnecessarily obscure the concept of the utility model.
In picture 1-4, a kind of system being cleaned and dried for tealeaves, including cleaning barrel 1, dry bucket 2, air pump 3, air
Heater 4, triple valve 5 and water filtration separator 6, cleaning barrel 1 and dry bucket 2 are the open hollow container in top, are set in cleaning barrel 1
There is aeration tube 7,7 one end of aeration tube passes through bucket wall and is connected to triple valve 5, and 1 lower part of cleaning barrel is equipped with the outlet being connected to dry bucket 2
Tealeaves and water that cleaning finishes are discharged into dry bucket 2 by valve 8, and the internal diameter of dry bucket 2 is gradually reduced from lower under, in dry bucket 2
Wall is equipped with multiple annular flanges 9 and air nozzle 10, and water filtration separator 6 is mounted in dry bucket 2 by annular flange 9, each air
Nozzle 10 passes through the outlet of endless tube 23 and air heater 4, and the import of air heater 4 passes through triple valve 5 and air pump 3
Connection, dry 2 lower part of bucket are equipped with drainpipe.High pressure air flow is generated using air pump 3, passes through the small spray orifice on aeration tube 7
Ascending air is generated, the tealeaves in cleaning barrel 1 is driven constantly to roll in water, the thorough dust for cleaning the attachment of tea blade surface,
The pollutants such as pesticide residue, acid rain residue and heavy metal dusts, to ensure the integrality of tealeaves in the process of cleaning, effectively
Retain the nutritional ingredient in tealeaves, and high pressure air flow is preheated using air heater 4, is taken away using high temperature air stream
The moisture of tea blade surface attachment, realizes the Rapid Cleaning and drying simultaneously to tealeaves, promotes the production efficiency and quality of tealeaves.
In preferred scheme, the aperture of the water filtration separator 6 is gradually reduced from lower under, under the action of pulse hot-air
Sizing screening is carried out to the size of tealeaves, while also can solve existing sieve and holding susceptible to plugging problem in tea screening process.
In preferred scheme, the drying bucket 2 further includes being equipped with multiple air holes with the matched bung 11 of staving, bung 11
12, and the diameter of air hole is less than the aperture of water filtration separator 6, can not only ensure being smoothly discharged for damp-heat air, moreover it is possible to prevent
The tealeaves of top layer is dispelled out outside dry bucket 2.
In preferred scheme, the aeration tube 7 includes horizontal aeration pipe 13 and vertical aeration tube 14,13 He of horizontal aeration pipe
Vertical aeration tube 14 is separately mounted to the bottom and middle part of cleaning barrel 1.Using horizontal aeration pipe 13 and vertical aeration tube 14 clear
The air-flow in horizontal and vertical direction is generated in cask washing 1 respectively, drives tealeaves constantly staggeredly to roll in cleaning barrel 1, mentions significantly
Rise the effect of tealeaves cleaning.
In preferred scheme, the horizontal aeration pipe 13 is ring pipe, the bottom of cleaning barrel 1 is horizontally arranged at, using more
A annular aeration tube generates uniform ascending air in cleaning barrel 1, to promote the effect of tealeaves cleaning.
In preferred scheme, the air heater 4 is electrothermic air tube, is preheated using electric energy to high pressure air flow,
The moisture of tea blade surface attachment is taken away by high temperature air stream, realizes the rapid draing to tealeaves, promotes the production effect of tealeaves
Rate.
In preferred scheme, the triple valve 5 is three position four-way electromagnetic valve, not only easy to operate, also helps realization certainly
Dynamicization control, is constantly switched using electronic pulse signal, to generate the air-flow of pulse.
It further include check valve 15 in preferred scheme, 15 both ends of check valve connect with aeration tube 7 and triple valve 5 respectively
Logical, the water effectivelying prevent in cleaning barrel 1 enters in triple valve 5.
It further include water treatment system, the water treatment system includes the inclined-tube sedimentation tank being sequentially communicated in preferred scheme
16, water circulating pump 17, hydrocyclone 18 and ultra-filtration water purifier 19, the row of the entrance of inclined-tube sedimentation tank 16 and dry 2 lower part of bucket
Water pipe connection, the water outlet of ultra-filtration water purifier 19 are connected to the water inlet pipe of cleaning barrel 1.Inclined-tube sedimentation tank 16 is precipitated in flat flow
A series of shallow layer precipitating layers are divided into using parallel tipping tube in the settling zone in pond, the bulky grain in cleaning sullage is in each precipitating
It mutually moves and separates in shallow-layer.By the ejected wash water after precipitating in hydrocyclone 18 high speed rotation, utilize centrifuge separation
Principle separates the little particle in cleaning sullage.Ultra-filtration water purifier 19 is to carry out purified treatment to water using hyperfiltration technique
Equipment is used pore diameter range for 0.01-0.001 microns of micropore filtering film, and is mentioned using water circulating pump 17 for micropore filtering film
The pressure difference of confession removes the pollutants such as molecule, bacterium and the heavy metal in ejected wash water.Using water treatment system to cleaning after
Sewage carry out circulation and stress recycling, passing sequentially through inclined-tube sedimentation tank 16, hydrocyclone 18 and ultra-filtration water purifier 19 can have
Pollutant in effect removal ejected wash water also greatly reduces the waste water of discharge caused by environment while saving largely with water
Pollution, realizes energy-saving and environment-friendly function.
It further include control system, the control system includes PLC controller 20, liquid level sensor 21 in preferred scheme
With temperature sensor 22, PLC controller 20 is passed with air pump 3, air heater 4, triple valve 5, water circulating pump 17, liquid level respectively
Sensor 21 and temperature sensor 22 are electrically connected, and liquid level sensor 21 and temperature sensor 22 are separately mounted to cleaning barrel 1 and do
In dry bucket 2, for detecting the temperature in the water level in cleaning barrel 1 and dry bucket 2 respectively, and it will test signal and be transmitted to PLC control
Device 20 processed, PLC controller 20 control air pump 3, air heater 4, triple valve 5 and water circulating pump 17 respectively.It is using control
It unites and real-time monitoring is carried out to the temperature in the water level and dry bucket in cleaning barrel, and different tealeaves is directed to by PLC controller
Carry out that the water level in the default of different operating parameters, such as default cleaning barrel is 0.8 meter, the temperature in dry bucket is 25-35 DEG C,
When the water level in cleaning barrel is greater than or equal to 0.8 meter, water circulating pump 17 is automatically closed in PLC controller 20, when in dry bucket
Temperature is lower than 25 DEG C or when being higher than 35 DEG C, and PLC controller 20 increases or decreases the power of air heater 4 automatically respectively, not only
The degree of automation that system can be improved reduces the influence of human factor, is also convenient for the standardization and standardization of cleaning operation, in turn
Ensure tealeaves cleaning and dry quality.
The above embodiments are only the optimal technical scheme of the utility model, the embodiment being not all of, and are not construed as
Limitation for the utility model, the technical solution that the protection scope of the utility model should be recorded with claim, including right
It is required that the equivalents of technical characteristic are protection scope in the technical solution recorded.Equivalent replacement i.e. within this range changes
Into being also within the protection scope of the utility model.
Claims (10)
1. a kind of system being cleaned and dried for tealeaves, it is characterized in that: include cleaning barrel (1), dry bucket (2), air pump (3),
Air heater (4), triple valve (5) and water filtration separator (6), cleaning barrel (1) and dry bucket (2) are the open hollow appearance in top
Device, cleaning barrel (1) is interior to be equipped with aeration tube (7), and aeration tube (7) one end passes through bucket wall and is connected to triple valve (5), under cleaning barrel (1)
Portion is equipped with the outlet valve (8) being connected to dry bucket (2), and tealeaves and water that cleaning finishes are discharged into dry bucket (2), dry bucket
(2) internal diameter is gradually reduced from lower under, and dry bucket (2) inner wall is equipped with multiple annular flanges (9) and air nozzle (10), drainage
Partition (6) is mounted in dry bucket (2) by annular flange (9), and each air nozzle (10) passes through pipeline and air heater (4)
Outlet, the import of air heater (4) is connected to air pump (3) by triple valve (5), dries bucket (2) lower part and be equipped with
Drainpipe.
2. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: the hole of the water filtration separator (6)
Diameter is gradually reduced from lower under, is classified for the size to tealeaves.
3. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: the drying bucket (2) further includes
With the matched bung of staving (11), bung (11) is equipped with multiple air holes (12), and the diameter of air hole is less than water filtration separator
(6) aperture.
4. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: the aeration tube (7) includes water
Flat aeration tube (13) and vertical aeration tube (14), horizontal aeration pipe (13) and vertical aeration tube (14) are separately mounted to cleaning barrel
(1) bottom and middle part.
5. the system according to claim 4 being cleaned and dried for tealeaves, it is characterized in that: the horizontal aeration pipe (13) is
Ring pipe is horizontally arranged at the bottom of cleaning barrel (1).
6. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: the air heater (4) is
Electrothermic air tube is quickly heated air using electric energy.
7. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: the triple valve (5) is three
Four way solenoid valve.
8. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: further including check valve (15), institute
Check valve (15) both ends are stated to be connected to aeration tube (7) and triple valve (5) respectively.
9. the system according to claim 1 being cleaned and dried for tealeaves, it is characterized in that: further include water treatment system, institute
Stating water treatment system includes that the inclined-tube sedimentation tank (16) being sequentially communicated, water circulating pump (17), hydrocyclone (18) and ultrafiltration are net
Hydrophone (19), the entrance of inclined-tube sedimentation tank (16) are connected to the drainpipe of dry bucket (2) lower part, the water outlet of ultra-filtration water purifier (19)
Mouth is connected to the water inlet pipe of cleaning barrel (1).
10. -9 described in any item systems being cleaned and dried for tealeaves according to claim 1, it is characterized in that: further including control
System, the control system include PLC controller (20), liquid level sensor (21) and temperature sensor (22), PLC controller
(20) respectively with air pump (3), air heater (4), triple valve (5), water circulating pump (17), liquid level sensor (21) and temperature
Sensor (22) is electrically connected, and liquid level sensor (21) and temperature sensor (22) are separately mounted to cleaning barrel (1) and dry bucket
(2) in, for detecting the temperature in water level and dry bucket (2) in cleaning barrel (1) respectively, and it will test signal and be transmitted to PLC
Controller (20), PLC controller (20) control air pump (3), air heater (4), triple valve (5) and water circulating pump respectively
(17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821206746.8U CN208600329U (en) | 2018-07-27 | 2018-07-27 | The system being cleaned and dried for tealeaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821206746.8U CN208600329U (en) | 2018-07-27 | 2018-07-27 | The system being cleaned and dried for tealeaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208600329U true CN208600329U (en) | 2019-03-15 |
Family
ID=65671301
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821206746.8U Expired - Fee Related CN208600329U (en) | 2018-07-27 | 2018-07-27 | The system being cleaned and dried for tealeaves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208600329U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111408577A (en) * | 2020-04-13 | 2020-07-14 | 山西省蚕业科学研究院 | Mulberry leaf cleaning and drying device for silkworm breeding |
| CN112275452A (en) * | 2020-10-09 | 2021-01-29 | 永丰县天宝矿业有限公司 | Efficient recycling method for fluorite ore mining tailings |
| CN113333282A (en) * | 2021-06-21 | 2021-09-03 | 上海子征环保科技有限公司 | Multistage micro-grid screening and cleaning system and method for sludge impurities |
-
2018
- 2018-07-27 CN CN201821206746.8U patent/CN208600329U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111408577A (en) * | 2020-04-13 | 2020-07-14 | 山西省蚕业科学研究院 | Mulberry leaf cleaning and drying device for silkworm breeding |
| CN111408577B (en) * | 2020-04-13 | 2021-07-20 | 山西省蚕业科学研究院 | Mulberry leaf cleaning and drying device for silkworm breeding |
| CN112275452A (en) * | 2020-10-09 | 2021-01-29 | 永丰县天宝矿业有限公司 | Efficient recycling method for fluorite ore mining tailings |
| CN113333282A (en) * | 2021-06-21 | 2021-09-03 | 上海子征环保科技有限公司 | Multistage micro-grid screening and cleaning system and method for sludge impurities |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190315 Termination date: 20200727 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |