CN204933135U - A kind of ammonium sulfate tail gas purifier - Google Patents

A kind of ammonium sulfate tail gas purifier Download PDF

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Publication number
CN204933135U
CN204933135U CN201520616520.5U CN201520616520U CN204933135U CN 204933135 U CN204933135 U CN 204933135U CN 201520616520 U CN201520616520 U CN 201520616520U CN 204933135 U CN204933135 U CN 204933135U
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pipe
purifier
ammonium sulfate
tail gas
section
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刘永禄
邱红
段有龙
于涛
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Acre Coking and Refractory Engineering Consulting Corp MCC
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Abstract

The utility model relates to an ammonium sulfate tail gas purifier, which comprises a purifier, wherein the purifier consists of an upper cylindrical section and a lower conical section to form a closed cylinder, the top of the purifier is provided with a flared tube which extends inwards and is enlarged, and the small-mouth end of the flared tube is connected with a cyclone dust collector through a tail gas inlet tube; an annular spraying pipe and an annular baffle are arranged between the horn pipe and the wall of the purifier barrel, the annular baffle is positioned below the annular spraying pipe, and the annular spraying pipe is connected with an outlet of a mother liquor circulating pump in an ammonium sulfate production working section through a mother liquor inlet pipe; the top of the purifier is provided with a discharge pipe, the bottom of the purifier is provided with an emptying pipe, the middle barrel is provided with an overflow pipe, the emptying pipe and the overflow pipe are respectively connected with a reflux tank, and the cone section barrel is provided with a cleaning water pipe. The utility model can remove the ammonium sulfate dust contained in the tail gas after the cyclone dust collector in the ammonium sulfate production section, purify the tail gas and protect the environment; the cost of equipment and pipeline modification is reduced, the investment is low, the effect is fast, and the energy consumption is low; and simple structure, reasonable design and convenient operation.

Description

一种硫铵尾气净化器A kind of ammonium sulfate tail gas purifier

技术领域technical field

本实用新型涉及焦化生产中硫铵工段的尾气净化处理技术,尤其涉及一种硫铵尾气净化器。The utility model relates to the tail gas purification treatment technology of the ammonium sulfate workshop section in coking production, in particular to an ammonium sulfate tail gas purifier.

背景技术Background technique

我国焦化生产中大多采用饱和器法生产硫铵以回收煤气中的氨。该工段中硫铵被干燥后产生的尾气经旋风除尘器脱除其中的硫铵粉尘后,由排风机排放至大气。随着生产的强化以及旋风除尘器自身能力的不足,旋风除尘器的分离效果越来越差,尾气夹带大量的硫铵粉尘进入大气、污染环境,而设备和管道改造的成本又太高,硫铵尾气粉尘污染已成为焦化生产亟待解决的问题之一。Most of the coking production in our country adopts the saturator method to produce ammonium sulfate to recover the ammonia in the gas. In this section, the tail gas produced after ammonium sulfate is dried is discharged to the atmosphere by the exhaust fan after the ammonium sulfate dust is removed by the cyclone dust collector. With the intensification of production and the lack of capacity of the cyclone dust collector, the separation effect of the cyclone dust collector is getting worse and worse. The tail gas entrains a large amount of ammonium sulfate dust into the atmosphere and pollutes the environment, and the cost of equipment and pipeline transformation is too high. Ammonium tail gas dust pollution has become one of the problems to be solved urgently in coking production.

实用新型内容Utility model content

本实用新型提供了一种硫铵尾气净化器,用于去除硫铵生产工段旋风除尘器后尾气内含有的硫铵粉尘,净化尾气,保护环境;并降低设备和管道的改造成本,投资少、见效快、能耗低;且结构简单、设计合理、操作方便。The utility model provides an ammonium sulfate tail gas purifier, which is used to remove the ammonium sulfate dust contained in the tail gas after the cyclone dust collector in the ammonium sulfate production section, purify the tail gas, and protect the environment; and reduce the transformation cost of equipment and pipelines, with less investment and Quick effect, low energy consumption; simple structure, reasonable design, convenient operation.

为了达到上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions to realize:

一种硫铵尾气净化器,包括净化器,所述净化器由上部圆筒段和下部锥段组成封闭式筒体,顶部设向内延伸并扩大的喇叭管,喇叭管的小口端通过尾气入口管连接旋风除尘器;喇叭管与净化器筒壁间设环形喷淋管和环形挡板,环形挡板位于环形喷淋管下方,环形喷淋管通过母液入口管连接硫铵生产工段中的母液循环泵出口;净化器顶部设排出管,底部设放空管,中部筒体上设溢流管,放空管和溢流管分别连接回流槽,锥段筒体上设清洗水管。An ammonium sulfate tail gas purifier, including a purifier, the purifier is composed of an upper cylinder section and a lower cone section to form a closed cylinder body, the top of which is provided with an inwardly extending and enlarged horn tube, and the small mouth end of the horn tube passes through the tail gas inlet The pipe is connected to the cyclone dust collector; an annular spray pipe and an annular baffle are arranged between the trumpet pipe and the wall of the purifier, the annular baffle is located under the annular spray pipe, and the annular spray pipe is connected to the mother liquor in the ammonium sulfate production section through the mother liquor inlet pipe The outlet of the circulating pump; the top of the purifier is equipped with a discharge pipe, the bottom is equipped with an empty pipe, and the middle cylinder is equipped with an overflow pipe.

所述环形挡板向净化器内下方倾斜设置,与水平线夹角为5~15°,环形挡板最底端高于喇叭管底面100~200mm。The annular baffle is arranged obliquely to the bottom of the purifier, and the included angle with the horizontal line is 5-15°, and the bottom end of the annular baffle is 100-200 mm higher than the bottom surface of the trumpet tube.

所述环形喷洒管至少为2道,每道环形喷洒管底部沿圆周方向均匀设置2排喷洒孔,且2排喷洒孔交错排列。There are at least two annular spray pipes, and two rows of spray holes are evenly arranged at the bottom of each annular spray pipe along the circumferential direction, and the two rows of spray holes are arranged in a staggered manner.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1)对旋风除尘器后的尾气进行进一步净化处理,能够有效脱除硫铵尾气含有的硫铵、粉尘,净化尾气,保护环境;1) Further purification of the tail gas after the cyclone dust collector can effectively remove the ammonium sulfate and dust contained in the tail gas of ammonium sulfate, purify the tail gas and protect the environment;

2)降低设备和管道的改造成本,投资少、见效快、能耗低;2) Reduce the cost of equipment and pipeline transformation, less investment, quick results, and low energy consumption;

3)硫铵尾气净化器结构简单、设计合理、操作方便3) Ammonium sulfate tail gas purifier has simple structure, reasonable design and convenient operation

4)净化器内环形挡板倾斜布置,增加气体流动阻力,既延长尾气与底部溶液的接触时间,又保证环形喷洒管喷洒母液充分吸收剩余硫铵和粉尘;4) The annular baffle in the purifier is arranged obliquely to increase the gas flow resistance, which not only prolongs the contact time between the tail gas and the bottom solution, but also ensures that the mother liquor sprayed by the annular spray pipe can fully absorb the remaining ammonium sulfate and dust;

5)净化器底部设置锥段,并设置放空管和清洗水管,保证堵塞物顺利排出。5) The bottom of the purifier is equipped with a cone section, and an emptying pipe and a cleaning water pipe are installed to ensure the smooth discharge of blockages.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是本实用新型所述环形喷淋管的仰视图。Fig. 2 is a bottom view of the annular spray pipe of the present invention.

图3是图2中的A-A剖视图。Fig. 3 is a cross-sectional view of A-A in Fig. 2 .

图4是本实用新型在饱和器法生产硫铵工艺中的布置图。Fig. 4 is the layout diagram of the utility model in the process of producing ammonium sulfate by the saturator method.

图中:1.圆筒段2.锥段3.喇叭管4.尾气入口管5/6.环形喷洒管7.环形挡板8.筋板9.排出管10.母液入口管11.阀一12.放空管13.阀二14.溢流管15.阀三16.阀四17.回流槽18.清洗水管19.阀五20.送风机21.热风机22.沸腾干燥器23.旋风除尘器24.硫铵尾气净化器25.排风机26.螺旋输送机In the figure: 1. Cylinder section 2. Cone section 3. Trumpet pipe 4. Exhaust gas inlet pipe 5/6. Ring spray pipe 7. Ring baffle 8. Rib plate 9. Discharge pipe 10. Mother liquor inlet pipe 11. Valve 1 12. Vent pipe 13. Valve two 14. Overflow pipe 15. Valve three 16. Valve four 17. Return tank 18. Cleaning water pipe 19. Valve five 20. Blower 21. Hot air blower 22. Boiling dryer 23. Cyclone dust removal 24. Ammonium sulfate tail gas purifier 25. Exhaust fan 26. Screw conveyor

具体实施方式detailed description

下面结合附图对本实用新型的具体实施方式作进一步说明:The specific embodiment of the utility model will be further described below in conjunction with accompanying drawing:

见图1,是本实用新型的结构示意图。本实用新型一种硫铵尾气净化器24,包括净化器,所述净化器由上部圆筒段1和下部锥段2组成封闭式筒体,顶部设向内延伸并扩大的喇叭管3,喇叭管3的小口端通过尾气入口管4连接旋风除尘器23;喇叭管3与净化器筒壁间设环形喷淋管5、6和环形挡板7,环形挡板7位于环形喷淋管5、6下方,环形喷淋管5、6通过母液入口管10连接硫铵生产工段中的母液循环泵出口;净化器顶部设排出管9,底部设放空管12,中部筒体上设溢流管14,放空管12和溢流管14分别连接回流槽17,锥段2筒体上设清洗水管18。See Fig. 1, is the structural representation of the utility model. The utility model is an ammonium sulfate tail gas purifier 24, comprising a purifier, the purifier is composed of an upper cylinder section 1 and a lower cone section 2 to form a closed cylinder body, the top is provided with an inwardly extending and enlarged horn tube 3, the horn The small mouth end of the pipe 3 is connected to the cyclone dust collector 23 through the tail gas inlet pipe 4; the annular spray pipes 5, 6 and the annular baffle 7 are arranged between the trumpet pipe 3 and the wall of the purifier, and the annular baffle 7 is located at the annular spray pipe 5, Below 6, the annular spray pipes 5 and 6 are connected to the outlet of the mother liquor circulating pump in the ammonium sulfate production section through the mother liquor inlet pipe 10; the top of the purifier is provided with a discharge pipe 9, the bottom is provided with a vent pipe 12, and the middle cylinder is provided with an overflow pipe 14. The emptying pipe 12 and the overflow pipe 14 are respectively connected to the backflow tank 17, and the cleaning water pipe 18 is arranged on the cylinder body of the cone section 2.

所述环形挡板7向净化器内下方倾斜设置,与水平线夹角为5~15°,环形挡板7最底端高于喇叭管3底面100~200mm。The annular baffle 7 is arranged inclined to the bottom of the purifier, and the angle with the horizontal line is 5-15°, and the bottom end of the annular baffle 7 is 100-200 mm higher than the bottom surface of the trumpet tube 3 .

所述环形喷洒管5、6至少为2道,每道环形喷洒管5/6底部沿圆周方向均匀设置2排喷洒孔,且2排喷洒孔交错排列。(如图2-图3所示)There are at least two annular spray pipes 5 and 6, and two rows of spray holes are evenly arranged at the bottom of each annular spray pipe 5/6 along the circumferential direction, and the two rows of spray holes are arranged in a staggered manner. (As shown in Figure 2-Figure 3)

本实用新型一种硫铵尾气器用于对采用饱和器法生产硫铵工艺产生的硫铵尾气进行净化处理;其工作原理如下:An ammonium sulfate tail gas device of the utility model is used to purify the ammonium sulfate tail gas produced by the process of producing ammonium sulfate using a saturator method; its working principle is as follows:

旋风除尘器23排出的夹带有大量硫铵粉尘的尾气经尾气入口管4输送到净化器顶部,经喇叭管3进入净化器内腔,喇叭管3内径变大使气体流速急剧减缓,尾气内含有的硫铵颗粒、粉尘等悬浮物在惯性的作用下,大部分冲入净化器底部的硫铵母液中并被溶解;The tail gas discharged from the cyclone dust collector 23 with a large amount of ammonium sulfate dust is transported to the top of the purifier through the tail gas inlet pipe 4, and enters the inner cavity of the purifier through the horn tube 3. Suspended solids such as ammonium sulfate particles and dust are mostly washed into the ammonium sulfate mother liquor at the bottom of the purifier and dissolved under the action of inertia;

净化器上部设环形喷洒管5、6,从硫铵生产工段中循环泵出口引出的喷淋母液经母液入口管10进入环形喷洒管5、6中向下方喷淋;环形喷洒管5、6下方设有环形挡板7,尾气经环形挡板7与喇叭管3之间形成的环形通道向上流动并与喷淋母液逆流接触,尾气中的剩余硫铵粉尘被母液吸收溶解并进入净化器底部的溶液中;经母液喷淋后的尾气经净化器顶部排出管9引出,排入大气。The upper part of the purifier is equipped with annular spray pipes 5 and 6, and the spray mother liquor drawn from the outlet of the circulation pump in the ammonium sulfate production section enters the annular spray pipes 5 and 6 through the mother liquor inlet pipe 10 and sprays downward; the bottom of the annular spray pipes 5 and 6 An annular baffle 7 is provided, and the exhaust gas flows upward through the annular channel formed between the annular baffle 7 and the trumpet tube 3 and contacts with the spray mother liquor countercurrently. The remaining ammonium sulfate dust in the tail gas is absorbed and dissolved by the mother liquor and enters the bottom of the purifier. solution; the tail gas sprayed by the mother liquor is drawn out through the discharge pipe 9 at the top of the purifier and discharged into the atmosphere.

通过调节排出管9的高度提供一部分吸力补偿净化器对尾气流动产生的阻力损失。A part of the suction force is provided by adjusting the height of the discharge pipe 9 to compensate for the resistance loss caused by the purifier to the exhaust gas flow.

尾气流经喇叭管9出口的气体流速小于1.5m/s,并据此确定喇叭管9直径,喇叭管9底面距硫铵母液液面高度为350~500mm。The gas flow velocity of the exhaust gas passing through the outlet of the horn tube 9 is less than 1.5m/s, and the diameter of the horn tube 9 is determined accordingly.

净化器底部硫铵母液定期排空,并用清水清洗。The ammonium sulfate mother liquor at the bottom of the purifier is regularly emptied and cleaned with clean water.

本实用新型中,通过阀一11控制环形喷洒管5、6喷洒的启停,并且要保证引出的喷淋母液不会破坏饱和器内的水平衡,以免破坏硫铵的结晶,影响工艺生产;环型喷洒管5、6底部开孔方式,可保证母液喷洒完全;环形挡板7可通过筋板8固定在筒壁上并实现倾斜设置,环形挡板7可增加气体流动的阻力,既增加尾气与净化器内溶液的接触时间,又能使环形喷洒管5、6喷洒的母液充分吸收尾气内剩余的硫铵和粉尘。In the utility model, the start and stop of the spraying of the annular spray pipes 5 and 6 are controlled by the valve one 11, and the spraying mother liquor drawn out will not destroy the water balance in the saturator, so as not to destroy the crystallization of ammonium sulfate and affect the process production; The hole opening at the bottom of the annular spray pipes 5 and 6 can ensure the complete spraying of the mother liquor; the annular baffle 7 can be fixed on the cylinder wall through the rib plate 8 and can be set at an inclination, and the annular baffle 7 can increase the resistance of the gas flow, which not only increases The contact time between the tail gas and the solution in the purifier can make the mother liquor sprayed by the annular spray pipes 5 and 6 fully absorb the remaining ammonium sulfate and dust in the tail gas.

正常运行时阀三15、阀四16打开,净化器底部硫铵母液升高到一定液面后通过溢流管14排出,进入回流槽17;运行一段时间后,随着硫铵母液内硫铵浓度的升高以及灰尘的增多,固体颗粒物逐步增多,容易引起管路堵塞,此时打开阀二13,通过放空管12将净化器内的硫铵母液排到回流槽17内;然后打开阀五19,清水经清洗水管18进入净化器内部进行清洗,净化器底部锥段2设置的坡度可使堵塞物迅速排出净化器,并经放空管12排入回流槽17。During normal operation, valve three 15 and valve four 16 are opened, and the ammonium sulfate mother liquor at the bottom of the purifier rises to a certain liquid level and then is discharged through the overflow pipe 14 and enters the reflux tank 17; The rise of concentration and the increase of dust, solid particles gradually increase, easily cause pipeline blockage, open valve two 13 at this moment, the ammonium sulfate mother liquor in the purifier is discharged in the reflux tank 17 by vent pipe 12; Then open valve 5.19, clear water enters the interior of the purifier through the cleaning water pipe 18 for cleaning, and the slope of the cone section 2 at the bottom of the purifier can quickly discharge the blockage from the purifier, and discharge it into the return tank 17 through the vent pipe 12.

图4是本实用新型在饱和器法生产硫铵工艺中的布置图。采用饱和器法生产硫铵工艺的主要设备包括依次连接的送风机20、热风机21、沸腾干燥器22和旋风除尘器23,沸腾干燥器22另外与螺旋输送机26相连;本实用新型所述硫铵尾气净化器24设置在旋风除尘器23之后,其排出管9另外连接排风机25。Fig. 4 is the layout diagram of the utility model in the process of producing ammonium sulfate by the saturator method. The main equipment of adopting the saturator method to produce ammonium sulfate technology comprises blower fan 20, hot air blower 21, boiling drier 22 and cyclone dust collector 23 connected successively, and boiling drier 22 links to each other with screw conveyer 26 in addition; The sulfur described in the utility model The ammonium tail gas purifier 24 is arranged behind the cyclone dust collector 23 , and its discharge pipe 9 is additionally connected to an exhaust fan 25 .

Claims (3)

1. a sulphur ammonium exhaust purifier, it is characterized in that, comprise clarifier, described clarifier bores section forming closed cylindrical shell by top cylinder section and bottom, top is established and is extended internally and the oviduct expanded, and the osculum end of oviduct connects cyclone dust collectors by gas inlet pipe; Establish circular spray tube and ring baffle between oviduct and clarifier barrel, ring baffle is positioned at below circular spray tube, and circular spray tube connects the Recycling Mother Solution pump discharge in sulphur ammonium production workshop section by mother liquor inlet tube; Discharge pipe is established at clarifier top, and blow-down pipe is established in bottom, and middle cylinder establishes overflow pipe, and blow-down pipe is connected backflash respectively with overflow pipe, and cone section cylindrical shell establishes cleaning water pipe.
2. a kind of sulphur ammonium exhaust purifier according to claim 1, is characterized in that, described ring baffle is arranged to inclined downward in clarifier, and be 5 ~ 15 ° with horizontal line angle, ring baffle lowermost end is higher than oviduct bottom surface 100 ~ 200mm.
3. a kind of sulphur ammonium exhaust purifier according to claim 1, it is characterized in that, described annular spray line is at least 2 roads, along the circumferential direction evenly arranges 2 row's spray holes bottom per pass annular spray line, and 2 row's spray holes are staggered.
CN201520616520.5U 2015-08-14 2015-08-14 A kind of ammonium sulfate tail gas purifier Active CN204933135U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106501457A (en) * 2016-11-17 2017-03-15 天津铭景电子有限公司 A kind of smell sensor device for automobile
CN109692555A (en) * 2019-01-16 2019-04-30 湖南恒凯环保科技投资有限公司 A kind of biological deodorizing device and biologic deodorization method of integrated form
CN112121560A (en) * 2020-10-12 2020-12-25 盘星新型合金材料(常州)有限公司 Dust removal device for powder making furnace vacuum pipeline and powder making furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106501457A (en) * 2016-11-17 2017-03-15 天津铭景电子有限公司 A kind of smell sensor device for automobile
CN109692555A (en) * 2019-01-16 2019-04-30 湖南恒凯环保科技投资有限公司 A kind of biological deodorizing device and biologic deodorization method of integrated form
CN112121560A (en) * 2020-10-12 2020-12-25 盘星新型合金材料(常州)有限公司 Dust removal device for powder making furnace vacuum pipeline and powder making furnace

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