CN208594309U - A kind of tapping machine purging, cooling and oil mist system - Google Patents
A kind of tapping machine purging, cooling and oil mist system Download PDFInfo
- Publication number
- CN208594309U CN208594309U CN201821228054.3U CN201821228054U CN208594309U CN 208594309 U CN208594309 U CN 208594309U CN 201821228054 U CN201821228054 U CN 201821228054U CN 208594309 U CN208594309 U CN 208594309U
- Authority
- CN
- China
- Prior art keywords
- valve
- tapping machine
- drilling rod
- cooling
- oil mist
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Blast Furnaces (AREA)
Abstract
The utility model discloses a kind of tapping machine purgings, cooling and oil mist system, and when tapping machine tapping outlet, solenoid valve is opened, and compressed air enters drilling rod and the channel Tie Kou intraclast is purged completely;Meanwhile two pneumatic operated valves are opened, cooling water enters drilling rod and cools down to drilling rod and drill bit;Lubricating oil is atomized by oil sprayer, and the position of each lubrication of tapping machine is flowed into compressed air.The utility model purges drilling rod, drill bit is cooling and tapping machine all parts fog lubrication forms centralized control;When drilling iron mouth, after the stemming of high temperature rigid encounters cooling water, shrinks rapidly, rupture, blown out from iron mouth, accelerate drilling rod drilling depth.And footage per bit stable and uniform, be crushed, cutting speed it is fast, tapping machine works under low temperature, lubricating condition always, be conducive to improve tapping machine service life.
Description
Technical field
The utility model belongs to tap hole of blast furnace field more particularly to a kind of tapping machine purging, cooling and fog lubrication system
System.
Background technique
It is known that: the main function of tap hole of blast furnace opens iron mouth pore passage, and molten iron is allowed to smoothly flow out.In recent years, with
The continuous expansion of furnace volume and the popularization and application of anhydrous stemming and the increase of the number of casts, iron mouth tensile strength constantly mention
It is high.Old-fashioned tapping machine is not since cooling and lubrication is caught up with, and the tapping outlet time is long, and dust is big, and drill bit, drilling rod consumption are big.Rapping
Gear and bearing are rotated in motor due to insufficient lubrication, serious wear rotates gear frequent occurrence and beat when tapping outlet resistance is big
It is sliding, drilling rod not rotation phenomenon.Frequently, even occasion a delay tapping sometimes for tapping machine damage, seriously affects smooth operation of furnace and stabilization.
In addition, the temperature in the channel Tie Kou is goed deep into drilling rod by 200 DEG C to 1400 DEG C when tapping machine beats tapping outlet,
For the complex environment of the variation of gradient temperature more than one.The driver drilling rod that is open cuts stemming under this adverse circumstances, as drilling rod exists
The channel Tie Kou deepens continuously, and along with the raising of ambient temperature, oscillation crosswise increases, drilling rod intensity declines and bends
Deformation, drilling efficiency reduces, while drill bit is in high-temp and high-strength stemming, and leading to bit wear, seriously, even failure can not
Beat tapping outlet.
In addition, since the environment in the channel Tie Kou can not change, therefore to solve the problems, such as that temperatures above is high, should take from
Drilling rod, bit exterior are cooling, purge and reinforced cut-out machine fog lubrication is set about, its external temperature are reduced, to reduce drilling rod, drill bit
High temperature failure and tapping machine serious wear in the channel Tie Kou.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of tapping machine purgings, cooling and fog lubrication system
System, to solve in the prior art, the tapping outlet time is long, and dust is big, and drill bit, drilling rod consumption are big, and lubrication is not caught up with, tapping machine damage
Bad frequently even occasion a delay tapping sometimes, seriously affects smooth operation of furnace and stable problem.
The utility model is realized in this way a kind of tapping machine purging, cooling and oil mist system, including purging group
Part, cooling component and fog lubrication component, sweep module include the shut-off valve A, filter A, solenoid valve, section of sequentially piping connection
Flow valve, flowmeter A and check valve A, cooling component includes the sequentially pressure gauge of piping connection, shut-off valve B, flowmeter B, pneumatic operated valve
A and check valve B, fog lubrication component include the sequentially shutoff valve C of piping connection, filter B, oil sprayer, pneumatic operated valve B and unidirectional
Valve C;
It is separately connected shut-off valve A and shutoff valve C equipped with pressure switch, the piping connection come out from check valve A is being open
The tail end of driver drilling rod is connected to drilling rod tail portion, and the piping connection come out from check valve B is in the tail end of driver drilling rod that is open, with drilling rod
Tail portion connection, the piping connection come out from check valve C are connected in the tail end of tapping machine with the inside of tapping machine.
Further, the minimal pressure force value of the pressure switch is set as 6bar;Set the minimal pressure of the pressure gauge
Force value is 2bar.
Further, the shut-off valve A, shut-off valve B, shutoff valve C are normally open.
Compared with the prior art, the advantages of the utility model are:
1, reasonable design, improves drilling rod, drill bit service performance in a high temperauture environment, extends its service life,
Drilling rod is set to reach efficient drilling depth simultaneously.
2, since there are the pressure that wind pressure and atomized water generate in iron mouth pore passage when wind, water are cooling, retreat brill tapping outlet
During brill, there are certain gas compartments between drill bit and high temperature slag iron, prevent the direct of drilling rod, drill bit and high temperature slag iron
Contact, avoids drill bit, drilling rod by molten iron scaling loss.
3, using tapping machine purging, cooling and fog lubrication control system measure, drilling rod, drill bit are direct compared with before technological transformation
The usage amount of expendable part significantly reduces, and shortens the tapping outlet time, improves iron mouth qualification rate, alleviates labor intensity of workers,
Reduce blast fumance cost.
4, using cooling water, purging, integrate cooling, chip removal, can effectively at work carry out drilling rod, drill bit cold
But cool down, drilling rod and drill bit can repeatedly use, and sufficiently excavate the potential that equipment itself has, and reduce stokehold consumption.
5, flue dust, dust pollution are greatly lowered, and effectively control the pollution of iron mouth secondary smoke, improve stokehold worker's
Work situation.
6, iron time percent of punctuality, tapping evening ratio, iron mouth serviceability rate, rod boring rate are improved, apparent economic effect is obtained
Benefit has established solid foundation for blast furnace stable and high yields.
7, the utility model technology is popularized in an all-round way and is applied, and achieves good result, generate great economic benefit and
Social benefit.
Detailed description of the invention
With reference to the accompanying drawing and embodiment is described in further detail the utility model:
FIG. 1 is a schematic structural view of the utility model.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
With reference to Fig. 1, the utility model provides a kind of tapping machine purging, cooling and oil mist system, including sweep module,
Cooling component and fog lubrication component, sweep module include shut-off valve A1, filter A2, solenoid valve 3, the section of sequentially piping connection
Flow valve 4, flowmeter A5 and check valve A6, cooling component include the pressure gauge 7 of sequentially piping connection, shut-off valve B8, flowmeter B9,
Pneumatic operated valve A10 and check valve B11, fog lubrication component include the shutoff valve C 12 of sequentially piping connection, filter B 13, oil sprayer
14, pneumatic operated valve B15 and check valve C16;
It is separately connected shut-off valve A1 and shutoff valve C 12 equipped with pressure switch 17, the piping connection come out from check valve A6
It in the tail end of 18 drilling rod 19 of tapping machine, is connected to 19 tail portion of drilling rod, the piping connection come out from check valve B11 is bored in tapping machine 18
The tail end of bar 19 is connected to 19 tail portion of drilling rod, from check valve C16 come out piping connection tapping machine 18 tail end, with opening
The inside of machine 18 is connected to.
When 18 tapping outlet of tapping machine, pressure switch 17, shut-off valve A1, the solenoid valve 3, throttle valve in sweep module
4 and check valve A6 is opened, and compressed air passes sequentially through the filtering of filter A2, and the flow rate calculation of flowmeter A5 enters 19, drilling rod
Intraclast purging in the channel Tie Kou is clean;Meanwhile in cooling component shut-off valve B8, pneumatic operated valve A10 and check valve B11 open,
Cooling water enters drilling rod 19 and cools down to drilling rod 19 and drill bit 20;In lubrication assembly shutoff valve C 12, pneumatic operated valve B15 and
Check valve C16 is opened, and lubricating oil is atomized by oil sprayer 14, and flows into what each needs of tapping machine 18 lubricated with compressed air
Position.
Preferably, setting the minimal pressure force value of the pressure switch 17 as 6bar;Set the minimum of the pressure gauge 7
Pressure value is 2bar.
Enter working condition when in order to enable equipment to start as early as possible, as the improvement of technical solution, the shut-off valve A1, cuts
Only valve B8, shutoff valve C 12 are normally open.
When compressed air stream is through filter A2, filter B 13 in the present embodiment, moisture and dust are filtered clean;Mist of oil
Device 14 is a kind of special oiling device, and lubricating oil be atomized and in flow in pipes by it, flows into tapping machine with compressed air
The position of 18 each lubrications, achievees the purpose that lubrication;Throttle valve 4 is used to adjust the flow velocity of compressed air, be according to the reality of iron mouth
Depending on the situation of border;Flowmeter A5 is used to detect the actual flow of compressed air, and flowmeter B9 is used to detect the practical stream of cooling water
Amount;Check valve A6, check valve B11 and check valve C16 are used to prevent compressed air and cooling aqueous reflux.
When in use, the set pressure of each valve and flow must be reasonably selected according to specific actual conditions, proper use of.
The embodiments of the present invention is elaborated above in conjunction with attached drawing, but the utility model is not limited to
Above embodiment can also not depart from the utility model within the knowledge of a person skilled in the art
Various changes can be made under the premise of objective.
Claims (3)
1. a kind of tapping machine purging, cooling and oil mist system, which is characterized in that including sweep module, cooling component and oil
Mist lubrication assembly, sweep module include the shut-off valve A of sequentially piping connection, filter A, solenoid valve, throttle valve, flowmeter A and
Check valve A, cooling component include the sequentially pressure gauge of piping connection, shut-off valve B, flowmeter B, pneumatic operated valve A and check valve B, oil
Mist lubrication assembly includes the sequentially shutoff valve C of piping connection, filter B, oil sprayer, pneumatic operated valve B and check valve C;
It is separately connected shut-off valve A and shutoff valve C equipped with pressure switch, the piping connection come out from check valve A is in opening machine drill
The tail end of bar is connected to drilling rod tail portion, and the piping connection come out from check valve B is in the tail end of driver drilling rod that is open, with drilling rod tail portion
Connection, the piping connection come out from check valve C are connected in the tail end of tapping machine with the inside of tapping machine.
2. tapping machine purging described in accordance with the claim 1, cooling and oil mist system, which is characterized in that set the pressure
The minimal pressure force value of power relay is 6bar;The minimal pressure force value of the pressure gauge is set as 2bar.
3. tapping machine purging described in accordance with the claim 1, cooling and oil mist system, which is characterized in that the shut-off valve
A, shut-off valve B, shutoff valve C are normally open.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821228054.3U CN208594309U (en) | 2018-08-01 | 2018-08-01 | A kind of tapping machine purging, cooling and oil mist system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821228054.3U CN208594309U (en) | 2018-08-01 | 2018-08-01 | A kind of tapping machine purging, cooling and oil mist system |
Publications (1)
Publication Number | Publication Date |
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CN208594309U true CN208594309U (en) | 2019-03-12 |
Family
ID=65604057
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CN201821228054.3U Expired - Fee Related CN208594309U (en) | 2018-08-01 | 2018-08-01 | A kind of tapping machine purging, cooling and oil mist system |
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CN (1) | CN208594309U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110669890A (en) * | 2019-10-18 | 2020-01-10 | 酒泉钢铁(集团)有限责任公司 | Atomization steam cooling control system for preventing pipe freezing of tapping machine |
CN110792926A (en) * | 2019-10-14 | 2020-02-14 | 深圳市华星光电技术有限公司 | Cooling water control valve device |
CN115341058A (en) * | 2022-08-10 | 2022-11-15 | 广东韶钢松山股份有限公司 | Cooling and lubricating device and cooling and lubricating method for blast furnace hydraulic gun |
-
2018
- 2018-08-01 CN CN201821228054.3U patent/CN208594309U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110792926A (en) * | 2019-10-14 | 2020-02-14 | 深圳市华星光电技术有限公司 | Cooling water control valve device |
CN110669890A (en) * | 2019-10-18 | 2020-01-10 | 酒泉钢铁(集团)有限责任公司 | Atomization steam cooling control system for preventing pipe freezing of tapping machine |
CN115341058A (en) * | 2022-08-10 | 2022-11-15 | 广东韶钢松山股份有限公司 | Cooling and lubricating device and cooling and lubricating method for blast furnace hydraulic gun |
CN115341058B (en) * | 2022-08-10 | 2023-10-20 | 广东韶钢松山股份有限公司 | Cooling and lubricating device and cooling and lubricating method for blast furnace hydraulic cannon |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190312 Termination date: 20190801 |