CN208590317U - Automate non-woven container nursery nutrition bag product line - Google Patents
Automate non-woven container nursery nutrition bag product line Download PDFInfo
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- CN208590317U CN208590317U CN201721561865.0U CN201721561865U CN208590317U CN 208590317 U CN208590317 U CN 208590317U CN 201721561865 U CN201721561865 U CN 201721561865U CN 208590317 U CN208590317 U CN 208590317U
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Abstract
The utility model relates to a kind of automation non-woven container nursery nutrition bag product lines, including rack, it is disposed with feed mechanism from back to front in the rack, feed mechanism, cutting mechanism, horizontal transport agency and blanking loading mechanism, the feed mechanism includes the feeding tube connecting with hopper, seedling medium packaging bag is set in the outer compound rear seedling medium that formed of discharge end with the seedling medium being filled in feeding tube in feeding tube of the feeding tube and rolls up, the feed mechanism includes feeding sliding rail and the clamping jaw intermittently to drive seedling medium volume to advance, the clamping jaw moves back and forth between feed mechanism and cutting mechanism along feeding sliding rail；The utility model further relates to a kind of working method for automating non-woven container nursery nutrition bag product line.The design of the utility model structure is simple, reasonable, without manually being packed one by one to seedling medium, to be conducive to greatly improve production efficiency, reduce the amount of labour.
Description
Technical field:
The utility model relates to a kind of automation non-woven container nursery nutrition bag product lines.
Background technique:
The appearance of Container nursery technique accelerates the development of industrial breeding technique, is world today's forest seedling growth, flowers
The seedling-raising technique that nursery, vegetables nursery etc. are widely used.Container for plant growth selection, matrix filling and container after matrix filling are educated
Seedling nutrient bag sabot is important link therein.Container for plant growth has plastic film container, shale container, honeycomb container, hard plastic
The container of the production such as material cup and thick bamboo tube, peat, wood chip, brown paper, clay.Currently, being to buy nursery appearance using prior mostly
Device then carries out the mode of the last artificial sabot of artificial substratum filling, and production efficiency is low, the amount of labour is big, at high cost.Also there is nursery
Container formation equipment realizes container formation completion integrated with matrix filling, but mainly in a manner of screw rod rotary squeezing
Charging is easy blocking sintering when easily causing nutrient matrix blocking, matrix addition soil, screw rod quick abrasion need to be replaced often etc. and be asked
Topic." the degradable seedling culture container molding machine " of Patent No. ZL2013202268612, due to the type use with vibrate with
Self weight charging, so the problem of loading inadequate consolidation there is also matrix.
Summary of the invention:
In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a kind of automation non-woven fabrics
Container nursery nutrition bag product line, it is not only reasonable in design but also efficiently convenient.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:
A kind of automation non-woven container nursery nutrition bag product line, it is characterised in that: including rack, in the rack from
After to being before disposed with feed mechanism, feed mechanism, cutting mechanism, horizontal transport agency and blanking loading mechanism, it is described on
Material mechanism includes the feeding tube connecting with hopper, and seedling medium packaging bag is set in outside the feeding tube and is filled in feeding tube
Seedling medium feeding tube discharge end it is compound after formed seedling medium volume, the feed mechanism include feeding sliding rail with to
The clamping jaw that interval drives seedling medium volume to advance, the clamping jaw are reciprocal between feed mechanism and cutting mechanism along feeding sliding rail
Movement；The blanking loading mechanism include body, the seedling medium disk carrying mechanism being located on body and be located at seedling medium disk
Seedling medium bag blanking guide rail above conveying mechanism, the seedling medium disk carrying mechanism include pedestal and are located at pedestal
On can be along the slide of its straight skidding, the slide is equipped with transverse shifting conveyer belt, sets on the transverse shifting conveyer belt
There is substrate plate, the notch for holding bag containing soilless substrate is laid in the substrate plate；The lower part of the seedling medium bag blanking guide rail
Two sides are equipped with the clamping plate for clip seedling medium bag.
Further, above-mentioned susceptor surface is equipped with sliding rail, and the lower surface of the slide is equipped with and sliding rail cooperation sliding
Sliding block is equipped with the nut-screw rod mechanism being driven by motor between the pedestal and slide, for driving slide to vertically move；Institute
The front and rear portions for stating slide upper surface are equipped with baffle, and limit blend stop is equipped on transverse shifting conveyor belt surface.
Further, above-mentioned seedling medium bag blanking guide rail includes arc upper rail and connects with arc upper rail lower end
The vertical rail connect, the arc upper rail are the curved channels that section is rectangle, and the vertical rail includes being located at surrounding
Four steel columns and the gear tabletting being located therein between two steel columns, the clamping plate are located at the two sides of four steel column lower ends；It is described
The nylon fixture block with seedling medium bag week face contact is equipped on the inside of clamping plate；Two stabilizer blades on two clamping plate top and inverted V-shaped compression bar
Lower end is hinged, and the free end of the upper end connection insertion cylinder output rod of the compression bar, the lower side of the clamping plate is equipped with
Guide pin, the body are equipped with space limiting side plate, and the space limiting side plate is equipped with the guide groove road cooperated with guide pin；It is set on the clamping plate
There is overhanging pull rod, the pull rod outer end is equipped with longitudinal tie, and it is vertical that the side plate is equipped with parallel with longitudinal tie second
To pull rod, rubber item is equipped between the longitudinal tie and second longitudinal direction pull rod.
Preferably, the feed mechanism also includes the let off roll, pressure roller and deflector roll to convey seedling medium packaging film,
Planar seedling medium packaging film volume docking, packet on two sides after the let off roll, pressure roller and deflector roll are delivered to feeding tube
It overlays on and forms seedling medium packaging bag outside feeding tube.
Preferably, the heat to be sealed to the butted line of seedling medium packaging bag is provided with above the feeding tube
Sealing assembly, it is described heat-sealing component include set gradually from top to bottom heat seal cylinder, upper thermal insulation board, heat-insulated asbestos plate, under it is heat-insulated
Plate and heat block, the interior setting having heaters of the heat block and temperature sensor, the heat block are provided with heat-resistant adhesive layer outside,
The upper thermal insulation board, heat-insulated asbestos plate, lower thermal insulation board and heat block are serially connected through screw and heat seal cylinder are arranged in
Pars contractilis, the heat seal cylinder are connected with heat seal cylinder seat.
Preferably, the pressing circle for avoiding seedling medium packaging bag from scattering is arranged on the feeding tube, the pressing circle is set
It sets at the rear of heat-sealing component.
Preferably, the seedling medium packaging bag is made of non-woven fabrics.
Preferably, pneumatically controlled loader is provided on the feeding tube.
Preferably, the clamping jaw includes corresponding upper fixture block and lower fixture block, and clamping cylinder is arranged in the upper fixture block
Pars contractilis, the upper fixture block drive oscilaltion by clamping cylinder, and the clamping cylinder is connected with clamping cylinder seat, under described
Fixture block is connected through lower fixture block seat with clamping cylinder seat, and the clamping cylinder seat is connected through feeding take-up housing with feeding sliding block,
The feeding sliding block is matched with feeding sliding rail, and the pars contractilis of feeding cylinder, the clamping gas is arranged in the clamping cylinder seat
Cylinder seat before and after feeding cylinder drives edge feeding sliding rail by reciprocatingly sliding.
Preferably, the cutting mechanism includes cutoff tool, and the cutoff tool is connected with cutting sliding block, the cutting sliding block
It is matched with cutting sliding rail, the pars contractilis of cutting cylinder, the cutting cylinder and cutting cylinder block is arranged in the cutting sliding block
It is connected, the cutting sliding block is driven by cutting cylinder and pumped along cutting sliding rail, is set below the cutoff tool
It is equipped with the coupling tube to accept seedling medium volume and seedling medium bag, the front of the coupling tube is provided with step-like outlet,
The rear portion of the coupling tube is provided with conical surface shape entrance, and the cutting passed through to cutoff tool is provided in the middle part of the coupling tube
Seam.
Preferably, the horizontal transport agency includes corresponding upper conveyor belt component and lower conveyer belt component, it is described on
Conveyer belt assembly includes upper active delivery wheel and upper driven delivery wheel, is wound on the upper active delivery wheel and upper driven delivery wheel
Have at least two upper conveyor belts to convey seedling medium bag, the lower conveyer belt component include lower active delivery wheel under from
Dynamic delivery wheel, the lower active delivery wheel are wound at least two to convey under seedling medium bag on driven delivery wheel under
Rotation is driven by motor in conveyer belt, the upper active delivery wheel and lower active delivery wheel.
The utility model automates the production technology of non-woven container nursery nutrition bag product line, including as described above
Automation non-woven container nursery nutrition bag product line described in any one comprising the steps of:
(1) seedling medium packaging bag is set in the seedling medium outside the feeding tube and being filled in feeding tube in feeding tube
Discharge end it is compound after formed seedling medium volume；
(2) the feed mechanism interval drives seedling medium volume to advance；
(3) cutting mechanism cuts off the front end that seedling medium is rolled up to obtain seedling medium bag；
(4) horizontal transport agency conveys obtained seedling medium bag forward horizontal；
(5) the blanking loading mechanism by by horizontal transport agency conveying Lai seedling medium bag turn round it is vertical defeated
It send, last seedling medium bag is fallen in each notch for setting substrate plate.
Compared with prior art, the utility model has the following beneficial effects: the design of the utility model structure is simple, closes
Reason, without manually being packed one by one to seedling medium, to be conducive to greatly improve production efficiency, reduce the amount of labour.
The utility model is described in more detail with reference to the accompanying drawings and detailed description.
Detailed description of the invention:
Fig. 1 is the organigram of the utility model embodiment.
Fig. 2 is the organigram of the utility model embodiment feed mechanism.
Fig. 3 is the organigram of the utility model embodiment feed mechanism.
Fig. 4 is the organigram of the utility model embodiment feed mechanism.
Fig. 5 is the organigram of the utility model embodiment feed mechanism.
Fig. 6 is the organigram of the utility model embodiment cutting mechanism.
Fig. 7 is the organigram of the utility model embodiment cutting mechanism.
Fig. 8 is the organigram of the utility model embodiment horizontal transport agency.
Fig. 9 is the schematic diagram of the utility model embodiment seedling medium packaging film, seedling medium volume and seedling medium bag；
Figure 10 is the organigram of the utility model blanking loading mechanism M；
Figure 11 is the top view of Figure 10；
Figure 12 is the connection structure diagram of pedestal and slide；
Figure 13 is the connection structure diagram on seedling medium bag blanking guide rail and its periphery；
Figure 14 is the left view of Figure 13；
Figure 15 is the D direction view of Figure 13；
Figure 16 is the top view of Figure 14；
Figure 17 is the partial schematic diagram of Fig. 1；
Figure 18 is the internal structure schematic diagram of the utility model hopper；
Figure 19 is the internal structure schematic diagram of Pneumatic feeder；
Figure 20 is the left view organigram of Figure 19；
Figure 21 is the schematic block circuit diagram of the utility model production line；
Figure 22 is the scheme of installation such as the utility model production line filler partial cylinders, sensor；
Figure 23 is the scheme of installation such as the utility model production line conveyer belt partial cylinders, sensor；
Figure 24-Figure 25 is the scheme of installation such as the utility model production line sabot operative sensor；
Figure 26 is the utility model production line automatic Loading material part control process flow chart；
Figure 27 is the utility model production line sabot part control process flow chart.
Specific embodiment:
In order to make the above-mentioned features and advantages of the utility model more obvious and understandable, special embodiment below, and cooperate attached drawing,
It is described in detail below.
As shown in Fig. 1 ~ 16, a kind of automation non-woven container nursery nutrition bag product line, including rack 1, the rack 1
On be disposed with feed mechanism 2, feed mechanism 3, cutting mechanism 4, horizontal transport agency 5 and blanking loading mechanism from back to front
M, the feed mechanism 2 include the feeding tube 202 connecting with hopper 201, and seedling medium packaging bag is set in the feeding tube 202
Outside, seedling medium volume b is formed after the discharge end of feeding tube 202 is compound with the seedling medium being filled in feeding tube 202, it is described
Feed mechanism 3 includes feeding sliding rail 301 and the clamping jaw intermittently to drive seedling medium volume b to advance, and the clamping jaw is along feeding
Sliding rail 301 moves back and forth between feed mechanism 2 and cutting mechanism 4；The blanking loading mechanism M includes body M1, is located at machine
Seedling medium disk carrying mechanism M2 on body M1 and the seedling medium bag blanking above seedling medium disk carrying mechanism M2 are led
To track M3, the seedling medium disk carrying mechanism M2 include pedestal M201 and be located on pedestal M201 can be along its straight skidding
Slide M202, the slide M202 is equipped with transverse shifting conveyer belt M203, and the transverse shifting conveyer belt M203 is equipped with
The notch M2041 for holding bag containing soilless substrate c is laid on substrate plate M204, the substrate plate M204；The seedling medium bag blanking is led
The clamping plate M303 for clip seedling medium bag c is equipped with to the lower part two sides of track.
Pneumatic feeder A4 is provided on feeding tube 202, the feeding tube 202 includes front tube A301 and rear pipe A302, institute
Front tube A301 is inserted in the front end for stating Pneumatic feeder A4, pipe A302 after the rear end of the Pneumatic feeder A4 is inserted in, described pneumatic
Annular air cavity A401 is provided on feed appliance A4, the front end circumferential direction arranged for interval of the Pneumatic feeder A4 has several and annular gas
The air inlet of connection annular air cavity A401 is provided in the middle part of the venthole A402, the Pneumatic feeder A4 that chamber A401 is connected
A403, the Pneumatic feeder A4 are connected through air inlet A403, air inlet pipe A404 with air reservoir A7, air compressor machine A8；Compression is empty
Gas is through the air reservoir A7, air compressor machine A8, air inlet pipe A404(solenoid valve controlled by PLC is serially connected on air inlet pipe A404 A405 can control air inflow, air inlet interval time etc. by solenoid valve A405, consequently facilitating defeated according to rear end seedling medium bag Condition of giving a present adjusts air inlet), air inlet A403 enter annular air cavity A401, it is described pneumatic then from venthole A402 high speed ejection
The rear end of feed appliance A4 generates depression formation vacuum, and then the matrix in the rear pipe A302 is sucked by high pressure draught, and is transported
It is defeated to arrive the front tube A301；The Pneumatic feeder A4 wear during the work time it is small, not to matrix generate extruding, can either protect
Demonstrate,prove the degree of packing of filling, but will not generate sintering with it is stuck, existing oscillation charging is compared, auger spiral is fed, with being difficult to
The superiority gone beyond.
In the utility model embodiment, the hopper 201 is obliquely installed, and the intracavity bottom of the hopper 201 is provided with
Separate space A201, the top opening of the separate space A201 are connected with the discharge port of hopper 201, the side opening of the separate space A201
It is connected with the feed inlet of rear pipe A302, is provided with branch between the top opening of the separate space A201 and the discharge port of hopper 201
Support grid A202；The interior intracavitary matrix of the hopper 201 automatic stream separate space A201 under gravity, the support lattice
Grid A202 can be compacted to avoid matrix, to be conducive to the blanking of matrix.
In the utility model embodiment, the inner cavity of the hopper 201 is provided with stirring rod A203, the stirring rod A203
Rotation is driven by motor, stirring blade is provided on the stirring rod A203, the stirring rod A203, stirring blade avoid matrix
Agglomeration.
Further, in order to design rationally, the surface above-mentioned pedestal M201 is equipped with sliding rail M2011, the slide M202's
Lower surface is equipped with the sliding block M2021 with sliding rail M2011 cooperation sliding, is equipped between the pedestal and slide by Y-axis servo motor
The nut-screw rod mechanism M205 of driving, for driving slide to vertically move.Slide edge is driven by nut-screw rod mechanism M205
Longitudinal interval is advanced, the middle ware that each traveling spacing is longitudinally adjacent notch M2041 away from；Pass through transverse shifting conveyer belt M203
Mobile realization substrate plate M204 disposed thereon transversely intermittently advance, each traveling spacing is laterally adjacent notch M2041
Middle ware away from.
Further, in order to realize accurate positioning, the front and rear portions of above-mentioned slide upper surface are equipped with baffle M206, in transverse direction
Moving of conveyer belt surface is equipped with limit blend stop M207, and the positioning of seedling medium disk lengthwise position is realized by baffle M206, and
The positioning of seedling medium disk lateral position is realized by limit blend stop M207.
Further, in order to design rationally, above-mentioned seedling medium bag blanking guide rail M3 includes arc upper rail M301
The vertical rail M302, the arc upper rail M301 connecting with the arc upper rail lower end M301 are the arcs that section is rectangle
Conduit, the vertical rail M302 include the gear pressure for being located at four steel column M3021 of surrounding and being located therein between two steel columns
Piece M3022, the clamping plate M303 are located at the two sides of four steel column lower ends.
Further, reliable and stable in order to clamp, the nylon with seedling medium bag week face contact is equipped on the inside of above-mentioned clamping plate
Fixture block M3031, its face contacted with seedling medium bag of nylon fixture block is arcwall face.
Further, in order to drive the clamping of two clamping plates, unclamp effect to seedling medium bag, above-mentioned two clamping plate top with fall
Two lower ends stabilizer blade M401 of V-arrangement compression bar M4 are hinged, the freedom of the upper end connection insertion cylinder M5 output rod of the compression bar M4
End, the lower side of the clamping plate M303 are equipped with guide pin M3032, and the body is equipped with space limiting side plate M6, the space limiting side plate
M6 is equipped with the guide groove road M601 cooperated with guide pin M3232.The spacing of two side guidance road M601 is gradually increased from top to bottom.
Further, in order to realize that clamping plate M303 is preferably replied, above-mentioned clamping plate M303 is equipped with overhanging pull rod
M3033, the pull rod outer end are equipped with longitudinal tie M3034, and the side plate is equipped with the second longitudinal direction parallel with longitudinal tie
Pull rod M602 is equipped with rubber M603, passes through rubber M603 between the longitudinal tie M3034 and second longitudinal direction pull rod M602
It can seedling medium bag drawing, realization pair in seedling medium bag blanking guide rail M3 by longitudinal tie M3034 and clamping plate M303
The clamping of clamping plate M303 and nylon fixture block M3031 to bag containing soilless substrate, and when be inserted into push over V-arrangement compression bar M4 under cylinder M5 output rod when,
Clamping plate M303 is moved down, the lower part clamping plate M303 with guide pin M3032 along guide groove road M601 toward outside expand, i.e., realization nylon fixture block
Not to the clamping of bag containing soilless substrate, bag containing soilless substrate is fallen in substrate plate M3031 under being.
The seedling medium bag blanking guide rail M3 feeding end of blanking loading mechanism and the discharge end of horizontal transport agency 5 are held in the mouth
It connects, the seedling medium bag c for exporting horizontal transport agency 5 is input in seedling medium bag blanking guide rail M3；Then blanking
Bag containing soilless substrate is delivered to above substrate plate M204 by loading mechanism by seedling medium bag blanking guide rail M3, passes through seedling medium
The slide of disk carrying mechanism realizes the longitudinal movement of substrate plate disposed thereon, by the cross for passing through seedling medium disk carrying mechanism
The transverse shifting that substrate plate disposed thereon is realized to moving of conveyer belt, the notch face of non-holding bag containing soilless substrate is educated in substrate plate
Clamping plate unclamps when seedling bag containing soilless substrate blanking guide rail lower port, and the bag containing soilless substrate in seedling medium bag blanking guide rail falls
To the notch of non-holding bag containing soilless substrate, according to this repeatedly blanking until each notch of substrate plate fill seedling medium bag.
In the utility model embodiment, the feed mechanism 2 is also comprising to convey unreeling for seedling medium packaging film a
Roller 203, pressure roller 204 and deflector roll 205, planar seedling medium packaging film a is through the let off roll 203, pressure roller 204 and leads
Roller 205 is delivered to after feeding tube 202 volume docking on two sides, is coated on outside feeding tube 202 and forms seedling medium packaging bag, planar
Seedling medium packaging film a be wrapped on let off roll 203 and be gradually released.
In the utility model embodiment, the top of the feeding tube 202 is provided with to seedling medium packaging bag
The heat-sealing component that butted line e is sealed, it is described heat-sealing component include set gradually from top to bottom heat seal cylinder 206, on every
Hot plate 207, heat-insulated asbestos plate 208, lower thermal insulation board 209 and heat block 210, the heat block 210 is interior to be arranged having heaters 211
With temperature sensor 212, be provided with heat-resistant adhesive layer outside the heat block 210, the upper thermal insulation board 207, heat-insulated asbestos plate 208,
Lower thermal insulation board 209 and heat block 210 are serially connected through screw and the pars contractilis of heat seal cylinder 206, the heat-sealing are arranged in
Cylinder 206 is connected with heat seal cylinder seat 213.
In the utility model embodiment, the pressure for avoiding seedling medium packaging bag from scattering is arranged on the feeding tube 202
Circle 214 is closed, the 214 permission seedling medium packaging film a of pressing circle passes through, after heat-sealing component is arranged in the pressing circle 214
Side.
In the utility model embodiment, the seedling medium packaging bag is made of non-woven fabrics, the non-woven fabrics workability
Can be excellent, it is environmentally protective.
In the utility model embodiment, the clamping jaw includes corresponding upper fixture block 302 and lower fixture block 303, it is described on
The pars contractilis of clamping cylinder 304 is arranged in fixture block 302, and the upper fixture block 302 drives oscilaltion by clamping cylinder 304, described
Clamping cylinder 304 is connected with clamping cylinder seat 305, and the lower fixture block 303 is through lower fixture block seat 306 and 305 phase of clamping cylinder seat
Connection, the clamping cylinder seat 305 are connected through feeding take-up housing 307 with feeding sliding block 308, the feeding sliding block 308 and into
It is matched to sliding rail 301, the pars contractilis of feeding cylinder 309, the clamping cylinder seat 305 is arranged in the clamping cylinder seat 305
It is reciprocatingly slided before and after feeding sliding rail 301 by the driving of feeding cylinder 309.
In the utility model embodiment, the cutting mechanism 4 includes cutoff tool 401, and the cutoff tool 401 is slided with cutting
Block 402 is connected, and the cutting sliding block 402 is matched with cutting sliding rail 403, and the setting of cutting sliding block 402 is in cutting cylinder
404 pars contractilis, the cutting cylinder 404 are connected with cutting cylinder block 405, and the cutting sliding block 402 is by cutting cylinder 404
Driving pumps along cutting sliding rail 403, and the lower section of the cutoff tool 401 is provided with to accept seedling medium volume b
With the coupling tube 406 of seedling medium bag c, the front of the coupling tube 406 is provided with step-like outlet, the coupling tube 406
Rear portion is provided with conical surface shape entrance, and the middle part of the coupling tube 406 is provided with the cutting seam passed through to cutoff tool 401；It is described
The conical surface shape entrance of coupling tube 406 is conducive to the input of seedling medium volume b.
In the utility model embodiment, the horizontal transport agency 5 includes that corresponding upper conveyor belt component is defeated under
Band component is sent, the upper conveyor belt component includes upper active delivery wheel 501 and upper driven delivery wheel 502, the upper active conveying
At least two upper conveyor belts 503 to convey seedling medium bag c are wound on wheel 501 and upper driven delivery wheel 502, under described
Conveyer belt assembly includes that lower active delivery wheel 504 driven delivery wheel 505, lower active delivery wheel 504 under are driven defeated under
Send and be wound at least two lower conveyer belts 506 to convey seedling medium bag c on wheel 505, the upper active delivery wheel 501 with
Rotation is driven by motor in lower active delivery wheel 504, and the certainly described upper active delivery wheel 501 and lower active delivery wheel 504 can be with
Linked using synchronous belt, according to actual needs depending on, it is not limited to this；Preferably, the upper conveyor belt and lower conveying
Quantity with 506 is two, and when work, the seedling medium bag c continually entered is defeated under being folded in two upper conveyor belts with two
Send between band 506, conveying it is high-efficient.
In the utility model embodiment, the lower section of the horizontal transport agency 5, which is provided with, falls object collection bucket 6, to
Collect the seedling medium bag c fallen.
In the utility model embodiment, a kind of production technology automating non-woven container nursery nutrition bag product line,
It include following job step including automation non-woven container nursery nutrition bag product line described in any one as described above
It is rapid:
(1) seedling medium packaging bag is set in outside the feeding tube 202 and exists with the seedling medium being filled in feeding tube 202
Seedling medium is formed after the discharge end of feeding tube 202 is compound rolls up b；
(2) feed mechanism 3 intermittently drives seedling medium volume b to advance；
(3) cutting mechanism 4 cuts off the front end of seedling medium volume b to obtain seedling medium bag c；
(4) horizontal transport agency conveys obtained seedling medium bag forward horizontal；
(5) the blanking loading mechanism by by horizontal transport agency conveying Lai seedling medium bag turn round it is vertical defeated
It send, last seedling medium bag is fallen in each notch for setting substrate plate.
In the utility model embodiment, in step (1), in the initial of work, need operator manually will be planar
The two sides seedling medium packaging film a on volume docking, be coated on outside feeding tube 202 and form seedling medium packaging bag, the feeding tube
Seedling medium is constantly exported in 202, operator manually pumps the seedling medium being compounded to form volume b to cutting mechanism 4, described to cut
Breaking mechanism 4 works, and after completing primary cutting, carries out aforesaid operations, planar seedling medium packaging film a manually without operator
Advance under the drive of the feed mechanism 3 with the seedling medium volume b being compounded to form.
In the utility model embodiment, in step (2), the upper fixture block 302 is placed in the top of seedling medium volume b,
The lower fixture block 303 is placed in the lower section of seedling medium volume b, at work, 302 downlink of upper fixture block, the upper fixture block 302 with
Lower fixture block 303 clamps seedling medium volume b and it is driven to advance along feeding sliding rail 301, and seedling medium volume b is protruded into coupling tube
406, then 302 uplink of upper fixture block, the upper fixture block 302 and lower fixture block 303 separate, the upper fixture block 302 and lower fixture block
303 retreat reset along feeding sliding rail 301.
In the utility model embodiment, in step (3), it is about to seedling medium volume b under the cutoff tool 401 and was placed in
The front end crossed in pipe 406 cuts off to obtain seedling medium bag c, and seedling medium bag c is pushed out to by the seedling medium volume b being advanced intermittently
In lower conveyer belt.
The seedling medium bag blanking guide rail M3 feeding end and horizontal conveyer of blanking loading mechanism in step (4), (5)
The discharge end of structure 5 is connected, and the seedling medium bag c for exporting horizontal transport agency 5 is input to seedling medium bag blanking guide rail
In M3；Then bag containing soilless substrate is delivered on substrate plate M204 by blanking loading mechanism by seedling medium bag blanking guide rail M3
Side, the longitudinal movement of substrate plate disposed thereon is realized by the slide of seedling medium disk carrying mechanism, by passing through nursery base
The transverse shifting conveyer belt of matter disk carrying mechanism realizes the transverse shifting of substrate plate disposed thereon, the non-holding base in substrate plate
Clamping plate unclamps when the notch face seedling medium bag blanking guide rail lower port of matter bag, in seedling medium bag blanking guide rail
Interior bag containing soilless substrate i.e. fall in the notch of non-holding bag containing soilless substrate, according to this repeatedly blanking until each notch of substrate plate fill nursery base
Matter bag.
In the utility model embodiment, the clamping jaw advances once, and the heat-sealing component downlink heat-sealing is primary, described to cut
Breaking 401 is cut off once, is smoothly released on a seedling medium bag c to lower conveyer belt；The primary feed amount of the clamping jaw is equal to
The length of one seedling medium bag c.
Realize that the electric control part of the utility model device automatically working is (see Figure 21-Figure 25) as described below:
Hot pressing cylinder 206 above-mentioned, clamping cylinder 304, cutting cylinder 404, feeding cylinder X45, insertion cylinder M5 with
PLC controller connection, to control its movement, Y-axis servo motor, the driving transverse shifting of aforementioned driving nut-screw rod mechanism M205
The X-axis servo motor of conveyer belt M203 passes through servo controller, servo module and PLC controller respectively and connects.
There is the positive limit sensor of Y-axis on the end the nut-screw rod mechanism M205 side of seedling medium disk carrying mechanism M2
X16, Y-axis cathode limit sensors X 17 and Y-axis origin sensor X15, the positive limit sensors X 16 of Y-axis, the negative limit sensor of Y-axis
X17 and Y-axis origin sensor X15 are connect with PLC controller input interface；In transverse shifting conveyer belt M203 arrival end side
Equipped with for detecting whether having the sensors X 10 of substrate plate M204, in outlet end side equipped with for detecting whether filling matrix
The sensors X 12 of disk, and it is located at middle part side X-axis origin sensor X14, sensors X 10, sensors X 12 and sensors X 14
It is connect with PLC controller input interface.
It is previously used for the stirring motor A3031 of driving stirring rod A203 rotation, the controller (electromagnetism of Pneumatic feeder A4
Valve) it is connect with PLC controller.
The rotation of let off roll 203 drives rotation by the unwinding motor 2031 for being located at its side, in let off roll 203 and deflector roll
Lower part between 205 is equipped with photoelectric sensor X35, and unwinding motor 2031 is uniform rotation, when bag containing soilless substrate production in rear end is slower,
Matrix packaging film (non-woven fabrics) between let off roll 203 and deflector roll 205 has a margin, and is in hang, at this time photoelectricity
The signal of the transmitting terminal transmitting of sensors X 35 by sagging matrix packaging film stop can not receiving end receive, photoelectric sensing
Device X35 feeds back to PLC controller, and PLC controller control unwinding motor 2031 stops working, not sagging in matrix packaging film
Afterwards, unwinding motor 2031 works on；
Photoelectric sensing is equipped in the upper conveyor belt 503 of horizontal transport agency 5, the entrance of lower conveyer belt 506 or middle section position
Device X53, to detect the whether stifled full bag containing soilless substrate c(in the position, by photoelectric sensor X53, whether intermittence receives the signal emitted,
You can learn that whether blocking up full bag containing soilless substrate in the position, it can also realize that judgement front end makes base by receiving transmitting signal interval
The speed of matter bag), the stifled full bag containing soilless substrate in the position is detected in photoelectric sensor X53, PLC controller can be fed back, before suspending or slowing down
The feeding etc. of end feeding cylinder 309；It is equipped with photoelectric sensor X05 in the middle section position of vertical rail M302, to detect the position
Whether there is bag containing soilless substrate, when this position has not detected bag containing soilless substrate, that is, feed back to PLC controller, with pause insertion cylinder M5, educates
Seedling matrix disk carrying mechanism M2(X axis servo motor, Y-axis servo motor) work.
Above-mentioned PLC controller is Mitsubishi FX3U programmable controller PLC, can connect touch-control by RS422 communication interface
Screen, to carry out the setting such as parameter.
The temperature sensor 212 being arranged in heat block 210 is connect with the input interface of PLC controller, is set in heat block 210
The heater 211 and contactor set and the output interface of PLC controller connect, and the output interface of the PLC controller is also connected with
There are overload protective device and starting, stop button.
Realize the control process flow of the utility model device automatically working as shown in Figure 26,27:
1, wherein automatic Loading material part controls process flow:
When manual mode, stirring motor 12031, hot pressing cylinder 206, Pneumatic feeder can be controlled respectively by touch screen
A4, clamping cylinder 304, feeding cylinder 309 or cutting cylinder 404 act.
In automatic mode: whether first detection device is faulty, faulty to stop and show that failure, fault-free pass through
Photoelectric sensor X53 detects the whether stifled full bag containing soilless substrate c in outlet port, if stifled full bag containing soilless substrate c, halt device simultaneously show letter
Breath, if the not stifled full bag containing soilless substrate c in outlet port, and detect that non-woven fabrics is in tensioned state in photoelectric sensor X35, then
Start unwinding motor 2031, stirring motor A2031, hot pressing cylinder 206, Pneumatic feeder A4, clamping cylinder 304, feeding cylinder
309 act with cutting cylinder 404.
2, wherein sabot part controls process flow:
When manual mode, transverse shifting conveyer belt M203, nut-screw rod mechanism M205 can be controlled respectively by touch screen
In origin position, the movement of control insertion cylinder M5, and control X-axis, Y-axis servo controller are to X-axis, Y-axis servo motor
Movement.
Under automatic mode: whether first detection device is faulty, faulty to stop and show failure, fault-free starting conveying
Control motor action with M203, and detect whether vertical rail M302 discharge port has bag containing soilless substrate c by photoelectric sensor X05,
It's not true, and information is suspended and shown to equipment, has bag containing soilless substrate c when detecting vertical rail M302 discharge outlet, then starts insertion gas
Cylinder M5, X-axis, Y-axis servo controller and X-axis, the movement of Y-axis servo motor, next detect whether to fill in substrate plate M204
Bag containing soilless substrate c continues above-mentioned movement if be also underfilled with, and has detected whether blank panel by photoelectric sensor X10 after filling, and does not have
I.e. simultaneously information is shown for pause, there is blank panel, i.e. driving conveyer belt M203 moves back dishful, blank panel, and dishful can be by people in material position out
Work is taken out, and blank panel continues above-mentioned sabot movement.
The utility model is not limited to above-mentioned preferred forms, anyone can obtain under the enlightenment of the utility model
Other various forms of automation non-woven container nursery nutrition bag product lines out.It is all according to present utility model application the scope of the patents institute
The equivalent changes and modifications done should all belong to the covering scope of the utility model.
Claims (1)
1. a kind of automation non-woven container nursery nutrition bag product line, it is characterised in that: including rack, from rear in the rack
To being before disposed with feed mechanism, feed mechanism, cutting mechanism, horizontal transport agency and blanking loading mechanism, the feeding
Mechanism includes the feeding tube that connect with hopper, and seedling medium packaging bag is set in outside the feeding tube, seedling medium packaging bag and
It is filled in the seedling medium in feeding tube and forms seedling medium volume after the discharge end of feeding tube is compound；The feed mechanism includes
Feed sliding rail with to interval drive seedling medium volume advance clamping jaw, the clamping jaw along feeding sliding rail feed mechanism with cut
It is moved back and forth between breaking mechanism；The blanking loading mechanism include body, the seedling medium disk carrying mechanism being located on body and
Seedling medium bag blanking guide rail above seedling medium disk carrying mechanism, the seedling medium disk carrying mechanism include
Pedestal and be located on pedestal can be along the slide of its straight skidding, the slide is equipped with transverse shifting conveyer belt, the transverse direction
Moving of conveyer belt is equipped with substrate plate, is laid with the notch for holding bag containing soilless substrate in the substrate plate；The seedling medium bag blanking
The lower part two sides of guide rail are equipped with the clamping plate for clip seedling medium bag；
The seedling medium bag blanking guide rail includes the vertical rail that arc gets on the right track and connect with arc upper rail lower end,
The arc upper rail is the curved channel that section is rectangle, and the vertical rail includes being located at four steel columns of surrounding and being located at
The wherein gear tabletting between two steel columns, the clamping plate are located at the two sides of four steel column lower ends；Be equipped on the inside of the clamping plate with
Seedling medium bag week face contact nylon fixture block；Two clamping plate top and two stabilizer blade lower ends of inverted V-shaped compression bar are hinged, described
The free end of the upper end connection insertion cylinder output rod of compression bar, the lower side of the clamping plate are equipped with guide pin, on the body
Equipped with space limiting side plate, the space limiting side plate is equipped with the guide groove road cooperated with guide pin；The clamping plate is equipped with overhanging pull rod, institute
Pull rod outer end is stated equipped with longitudinal tie, the side plate is equipped with the second longitudinal direction pull rod parallel with longitudinal tie, the longitudinal direction
Rubber item is equipped between pull rod and second longitudinal direction pull rod；
The susceptor surface is equipped with sliding rail, and the lower surface of the slide is equipped with the sliding block with sliding rail cooperation sliding, the pedestal
The nut-screw rod mechanism being driven by motor is equipped between slide, for driving slide to vertically move；The slide upper surface
Front and rear portions be equipped with baffle, on transverse shifting conveyor belt surface be equipped with limit blend stop；
The feed mechanism also includes the let off roll, pressure roller and deflector roll to convey seedling medium packaging film, and planar educates
Volume docks, is coated on feeding tube seedling matrix packaging film on two sides after the let off roll, pressure roller and deflector roll are delivered to feeding tube
Outer formation seedling medium packaging bag；It is provided with above the feeding tube to be sealed to the butted line of seedling medium packaging bag
Mouthful heat-sealing component, it is described heat-sealing component include set gradually from top to bottom heat seal cylinder, upper thermal insulation board, heat-insulated asbestos plate,
Lower thermal insulation board and heat block, the interior setting having heaters of the heat block and temperature sensor, the heat block are provided with resistance to outside
Hot glue layer, the upper thermal insulation board, heat-insulated asbestos plate, lower thermal insulation board and heat block, which are serially connected and are arranged in through screw, to be sealed
The pars contractilis of cylinder, the heat seal cylinder are connected with heat seal cylinder seat；
The pressing circle for avoiding seedling medium packaging bag from scattering is arranged on the feeding tube, the pressing circle setting is in heat-sealing component
Rear；The seedling medium packaging bag is made of non-woven fabrics；Pneumatically controlled loader is provided on the feeding tube；
The clamping jaw includes corresponding upper fixture block and lower fixture block, and the pars contractilis of clamping cylinder is arranged in the upper fixture block, described
Upper fixture block drives oscilaltion by clamping cylinder, and the clamping cylinder is connected with clamping cylinder seat, and the lower fixture block is through lower folder
Block is connected with clamping cylinder seat, and the clamping cylinder seat is connected through feeding take-up housing with feeding sliding block, and the feeding is slided
Block is matched with feeding sliding rail, and the pars contractilis of feeding cylinder is arranged in the clamping cylinder seat, and the clamping cylinder seat is by feeding
Cylinder driving reciprocatingly slides before and after feeding sliding rail；The cutting mechanism includes cutoff tool, the cutoff tool and cutting sliding block
It is connected, the cutting sliding block is matched with cutting sliding rail, and the pars contractilis of cutting cylinder is arranged in the cutting sliding block, described to cut
Cylinder of dying is connected with cutting cylinder block, and the cutting sliding block is driven by cutting cylinder and pumped along cutting sliding rail,
The coupling tube to accept seedling medium volume and seedling medium bag, the front of the coupling tube are provided with below the cutoff tool
Be provided with step-like outlet, the rear portion of the coupling tube is provided with conical surface shape entrance, be provided in the middle part of the coupling tube to
The cutting seam that cutoff tool passes through；
The horizontal transport agency includes corresponding upper conveyor belt component and lower conveyer belt component, the upper conveyor belt component packet
Containing upper active delivery wheel and upper driven delivery wheel, be wound on the upper active delivery wheel and upper driven delivery wheel at least two with
To convey the upper conveyor belt of seedling medium bag, the lower conveyer belt component includes lower active delivery wheel driven delivery wheel, institute under
It states lower active delivery wheel and is wound at least two lower conveyer belts to convey seedling medium bag on driven delivery wheel under, it is described
Rotation is driven by motor in upper active delivery wheel and lower active delivery wheel；
The electric control part of the production line is as described below, hot pressing cylinder, clamping cylinder, cutting cylinder, feeding cylinder, insertion cylinder
It is connect with PLC controller, to control its movement, drives Y-axis servo motor, the driving transverse shifting conveying of nut-screw rod mechanism
The X-axis servo motor of band passes through servo controller, servo module and PLC controller respectively and connects；
There is the positive limit sensor of Y-axis, Y-axis cathode to limit on nut-screw rod mechanism, the side, end of seedling medium disk carrying mechanism
Sensor and Y-axis origin sensor, the positive limit sensor of Y-axis, the negative limit sensor of Y-axis and Y-axis origin sensor are controlled with PLC
Device input interface connection processed；It is equipped in transverse shifting conveyer belt arrival end side for detecting whether there is the sensor of substrate plate,
It is equipped in outlet end side for detecting whether fill the sensor of substrate plate, and is located at middle part side X-axis origin sensor,
Sensor, sensor and sensor are connect with PLC controller input interface；
The controller of stirring motor, Pneumatic feeder for driving stirring rod to rotate is connect with PLC controller；
The rotation of let off roll drives rotation by the unwinding motor for being located at its side, and the lower part between let off roll and deflector roll is equipped with light
Electric transducer, unwinding motor are uniform rotation, the matrix when bag containing soilless substrate production in rear end is slower, between let off roll and deflector roll
Packaging film has a margin, and is in hang, and the signal of the transmitting terminal transmitting of photoelectric sensor is packed by sagging matrix at this time
Film stop can not receiving end receive, photoelectric sensor feeds back to PLC controller, and PLC controller control unwinding motor is stopped
It only works, after matrix packaging film is not sagging, unwinding motor works on；
It is equipped with photoelectric sensor in the upper conveyor belt of horizontal transport agency, the entrance of lower conveyer belt or middle section position, it should with detection
The whether stifled full bag containing soilless substrate in position detects the stifled full bag containing soilless substrate in the position in photoelectric sensor, can feed back PLC controller, suspend or subtract
The feeding of slow front end feeding cylinder；It is equipped with photoelectric sensor in the middle section position of vertical rail, to detect whether the position has base
Matter bag feeds back to PLC controller when this position has not detected bag containing soilless substrate, defeated with pause insertion cylinder, seedling medium disk
Send the work of mechanism；
Above-mentioned PLC controller is Mitsubishi FX3U programmable controller PLC, can connect touch screen by RS422 communication interface, with
Carry out parameter setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721561865.0U CN208590317U (en) | 2017-11-21 | 2017-11-21 | Automate non-woven container nursery nutrition bag product line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721561865.0U CN208590317U (en) | 2017-11-21 | 2017-11-21 | Automate non-woven container nursery nutrition bag product line |
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| Publication Number | Publication Date |
|---|---|
| CN208590317U true CN208590317U (en) | 2019-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112640758A (en) * | 2020-12-22 | 2021-04-13 | 安徽万秀园生态农业集团有限公司 | Culture medium filling equipment |
| CN115568402A (en) * | 2022-11-23 | 2023-01-06 | 福建农林大学 | Seedling cylindrical material guiding manipulator and working method thereof |
-
2017
- 2017-11-21 CN CN201721561865.0U patent/CN208590317U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112640758A (en) * | 2020-12-22 | 2021-04-13 | 安徽万秀园生态农业集团有限公司 | Culture medium filling equipment |
| CN112640758B (en) * | 2020-12-22 | 2022-06-17 | 安徽万秀园生态农业集团有限公司 | Culture medium filling equipment |
| CN115568402A (en) * | 2022-11-23 | 2023-01-06 | 福建农林大学 | Seedling cylindrical material guiding manipulator and working method thereof |
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