CN208586451U - A kind of bamboo refines the pretreatment unit of lignin - Google Patents

A kind of bamboo refines the pretreatment unit of lignin Download PDF

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Publication number
CN208586451U
CN208586451U CN201820936987.1U CN201820936987U CN208586451U CN 208586451 U CN208586451 U CN 208586451U CN 201820936987 U CN201820936987 U CN 201820936987U CN 208586451 U CN208586451 U CN 208586451U
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China
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bamboo
pond
cylinder
stewed
motor
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CN201820936987.1U
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陈承家
周凌强
刘家荣
廖小柱
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Sanming Yuanfu Biomass Technology Co Ltd
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Sanming Yuanfu Biomass Technology Co Ltd
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Abstract

The utility model provides a kind of pretreatment unit of bamboo refinement lignin, including bamboo crushing mechanism and bamboo stew structure, and the bamboo crushing mechanism stews structure with the bamboo by one first conveyer and is mutually connected;Bamboo first passes through after metal detector detected, discharge has the bamboo of metal, then bamboo is transported in crushing device and is crushed, broken broken bamboo bamboo is transmitted to by the first conveyer again to stew in structure, it includes a workbench that the bamboo boiling structure bamboo, which stews structure, third opening is offered on the workbench, the third opening is arranged with one and stews pond, described stew is provided with heating tube in pond, it is described to stew two sidewalls in pond and be horizontally arranged with two support plates, limit framework is provided on workbench, water receiving groove body, and two tracks;One support frame is set below the workbench, is provided with a cover board sliding equipment on the support frame.The utility model improves the efficiency that broken bamboo is broken and stews.

Description

A kind of bamboo refines the pretreatment unit of lignin
Technical field
The utility model relates to pulp technology for making paper, especially a kind of bamboo refines the pretreatment unit of lignin.
Background technique
Traditional lignin production be bamboo is crushed, the black liquor that is formed after boiling is concentrated, and to concentration after Black liquor be modified, lignin is formed after spray drying.Although entire technique is highly developed, entire process costs Height, prime cost are the boiling of bamboo and the concentration of black liquor;Traditional bamboo boiling be steamed by water, such as: Title: the implementation method of broken bamboo boiling, the patent No.: 201410611620.9, due to being using steam spraying, which is produced The low black liquor of raw concentration is very more, substantially increases subsequent concentration cost, and the temperature steamed is not high, can generate half-cooked existing As.Bamboo will be made into fibrous raw material, it is necessary to be crushed to bamboo, existing be crushed using bamboo crusher, bamboo Sub- crusher includes conveyer belt, crushing device, storage compartment, motor and power supply, and existing bamboo crusher has no idea to detect bamboo Whether by artificial implanted metal in son, now some it is artificial be greedy for small gains, metal is implanted into bamboo, is be easy to cause brokenly in this way Broken machine damage;And there is no any limiting device on existing conveyer belt, and if root bamboo is put on the belt in this way, bamboo When entering crushing device, occasional is fallen on the ground, and this processing efficiency is low.Further, since bamboo chip amount needed for papermaking is more, Disposable boiling requires as unit of ton, and therefore, volume and efficiency to pot all require, i.e., existing digesting apparatus must The problems such as there is boiling efficiencies low, waste of human resource, charging and discharging bother.Such as patent name: broken bamboo chip boiling dress It sets, the patent No.: 201410611596.9;Although it solves the problems, such as charging, in digestion process since lye sprays not Uniformly (bamboo chip irregularly causes), and steam pipework can not accomplish that entire boiling cavity temperature is uniform, therefore, with steamed rice one There are half-cooked phenomenons for sample, and the broken bamboo chip that boiling comes out can all black not by lye spray, seriously affect product Quality increases significant cost for subsequent pulp washing.In addition, existing lye spray is to be mixed with boiling, will lead in this way The generation of more black liquor causes pressure for the processing of subsequent black liquor, and the cost of black liquor processing is the problem of entire industry, It does not handle well, will result in the destruction of environment;And using the time in one pond of technology boiling is usually 6 ~ 8 hours.There is mirror In this, the utility model proposes the pretreatment units that bamboo refines lignin.
Summary of the invention
In order to overcome the problems referred above, the purpose of the utility model is to provide a kind of bamboo refine lignin pretreatment unit, Crushing device can be protected to being judged on bamboo with the presence or absence of metal, and broken bamboo is conveyed by rail mounted, conveying effect Rate is high, and broken bamboo can be carried out batch and stewed.
The utility model is realized using following scheme: a kind of bamboo refines the pretreatment unit of lignin, including bamboo is broken Broken mechanism and bamboo stew structure, and the bamboo crushing mechanism stews structure with the bamboo by one first conveyer and mutually holds in the mouth It connects;
The bamboo crushing mechanism includes crushing device, U-shaped seat body, metal detector, conveyer belt, circuit board, the first electricity Machine and cutting assembly, the U-shaped seat body are set on ground, and the crushing device is set in the middle part of U-shaped seat body;The gold Belong to the front end that detector is set to the U-shaped seat body, and is located above the conveyer belt;The conveyer belt is set to the U In the groove of shape pedestal, the first motor is set in the U-shaped seat body, and the conveyer belt both ends are provided with belt pulley, and Belt pulley is connect by drive rod with the first motor, a charging position-limiting cover is provided on the U-shaped seat body, and feed limit Cover is located at the feed inlet of crushing device;
Being respectively arranged with one on two support arm of left and right of the U-shaped seat body prevents bamboo from falling to the intracorporal left plate of U-shaped seat Block and right panel block;The charging position-limiting cover includes a cover, and the tail portion outlet of the cover is directed at the charging of the crushing device Mouthful, the end import two sides of the cover are outward extended with first baffle, and two first baffles are located at left plate block and the right side Above plate;
The left plate block is internally provided with two moving cylinders, and the motion bar of the moving cylinder is through the left plate block Side wall, and be located above the conveyer belt, it is provided with a push plate between the motion bar of described two moving cylinders, the push plate exists Front and back promotion can be carried out under the action of moving cylinder on the conveyor belt;Offer one first opening on the right panel block, described the The position of one opening is corresponding with the position of the push plate;A charge pallet is provided on the side wall of the U-shaped seat body;The Sheng The feed inlet of material torr disk is located in first opening, and push plate is shifted the bamboo after cutting in the charge pallet onto;
Second opening for the cutter rotation cutting of cutting assembly, and the second opening are offered on the right panel block Positioned at the rear of metal detector, the cutting assembly is set in the right panel block, and is located at the rear of metal detector;Institute Stating circuit board includes MCU, crushing device power-down circuit, first motor power-down circuit, the second motor power-down circuit and cylinder Driving circuit, it is disconnected that the MCU is connected with metal detector, crushing device power-down circuit, first motor power-down circuit, the second motor Circuit and cylinder driving circuit, the crushing device power-down circuit connect the crushing device, the first motor power-off First motor described in circuit connection, the second motor of the second motor power-down circuit connection cutting assembly, the cylinder driving Moving cylinder described in circuit connection;
It includes a workbench that the bamboo, which stews structure, and third opening is offered on the workbench, and the third is opened Mouthful being arranged with one stews pond, and described stew is provided with heating tube in pond, described to stew two sidewalls in pond and be horizontally arranged with two Support plate, the support plate both ends are vertically installed with sealing column, are provided with sealing ring in the sealing column, on the workbench It is provided with limit framework, water receiving groove body and two tracks;The limitting casing body is located at third opening front, described to connect Sink body is located at third opening rear, and water receiving groove body tail portion is provided with a water outlet, and the water outlet is stewed with described Pond is boiled to connect;Described two tracks are erected at the two sides of workbench, and first conveying is provided in front of the limit framework Machine, first conveying frame are set on the table, and the end of first conveyer and the tail portion of the U-shaped seat body are mutually held in the mouth It connects, the discharge port of first conveyer is just located in limit framework, a movable stand is provided on described two tracks, and mobile Frame can be slid back and forth on two tracks, and arranged side by side on the movable stand there are two winding motor, the winding motors Upper winding is provided with a stewed cylinder, the top of the stewed cylinder is opened wide, described there are two rope on four ropes of two winding motors The bottom for stewing cylinder is hingedly provided with an openable and closable lid, and the bottom surrounding of the lid offers a hole, the stewed cylinder Under fall on and stew pond after, stewed cylinder can be set up on the supporting plate, and the sealing column of support plate be able to block the hole of the lid;
One support frame is set below the workbench, is provided with a cover board sliding equipment on the support frame, it is described to stew The top nose wall in pond offers a strip shape gob, and the support frame is located at the front for stewing pond, and the cover board skate machine The position of structure is corresponding with the strip shape gob position, and the top rear wall for stewing pond is provided with cover board limit groove body;Institute Stating cover board sliding equipment includes stewing pond cover board, stewing cylinder cap plate and driving motor, the table stewed at left and right sides of the cover board of pond It is horizontally arranged with rack gear on face, the front end for stewing pond cover board opens up that there are two strip gabs, and two strip gabs are parallel Setting, the driving motor are set on the rack gear for stewing pond cover board, and are driven by rack gear and stewed pond cover board progress front and back It is mobile;Two wall of left and right in the support frame is horizontally arranged with a support arm, described there are a gap between two support arms Two support arms will be divided into upper space and down space in support frame;The bottom surface stewed at left and right sides of the cover board of pond is arranged with more The first a spin, and the first spin is located at the upper surface of the support arm, the bottom surface at left and right sides of the stewed cylinder cap plate divides into It is equipped with the second multiple spin, and the second spin is located in the support frame;It is described stew pond cover board be located at it is upper in support frame Space, the stewed cylinder cap plate are located at the down space in support frame, and described stew is provided with a company between pond cover board and stewed cylinder cap plate Extension bar, the connecting rod pass through the gap;The driving motor can drive simultaneously stews pond cover board and stewed cylinder cap plate exists respectively Upper space and down space are moved forward and backward, it is described stew pond cover board and stewed cylinder cap plate be moved along after be able to pass through and stew pond Strip shape gob, and stewing pond cover board can be in the cover board limiting slot body, so that the feed inlet for stewing pond be closed;Stew cylinder Cover board can close stewed cylinder top opening;
One pedestal is set in front of the water receiving groove body, and the pedestal top surface is slope, the pedestal top end setting There is a padded body, the two sides of the pedestal are provided with second baffle, it is provided with second conveyor in front of the pedestal, described second Conveyer is located on workbench, and the end of second conveyor is mutually connected with the pedestal.
Further, the movable stand includes two shafts, and the both ends of the shaft is provided with idler wheel, and the track is cut Face is " u "-shaped, and the idler wheel is located in the track, and a steel plate for having square aperture is provided between described two shafts, Described two winding motors are set on the steel plate, and are provided with a spacing block in the middle part of steel plate, and two winding motors are carried out It separates, two on the winding motor rope can pass through the square aperture.
Further, described stew is provided with a water inlet pipe and an outlet pipe on pond;The water inlet pipe is stewed for introducing Clear water;The outlet pipe is connect through one first suction pump with a triple valve;The first outlet of the triple valve is connected to a row Water pipe;The second outlet of the triple valve is connected to a black liquor scratch pool;The leakage fluid dram of the black liquor scratch pool is deposited with a black liquor Reservoir connection;The liquid spill-way of the black liquor scratch pool is connected to an alkali liquor preparing pond;The alkali liquor preparing pond is provided with second Suction pump, the water outlet of second suction pump are connected with feed liquor supervisor, and lye can be drained into stewed cylinder by the feed liquor supervisor In.
Further, the stewed cylinder and stew pond be it is rectangular, at the top of the stewed cylinder on be provided at least four links, institute It states rope to connect with the link, the stewed cylinder two sidewalls are provided with hydraulic cylinder, and the hydraulic cylinder can drive lid to carry out Folding.
Further, the two sides of tail of the pedestal top surface is provided with a limit plate, the limit plate and the second gear Plate connection, the limit plate and the second baffle are at L shape structure.
Further, the metal detector is arranged at the one third of the conveyer belt.
Further, the shape of the metal detector is arched door type.
Further, combined aural and visual alarm is provided on the right panel block, the combined aural and visual alarm is located at the metal detection Between device and the crushing device, the combined aural and visual alarm connects the MCU.
Further, the cutting assembly includes pedestal, the second motor, cutter and worm gear mechanism;The base The top of seat offers the 4th opening, and the position of second opening and the 4th opening matches, second motor, cutting Knife and worm gear mechanism are set in the pedestal, and the cutter are articulated in pedestal, and cutter are in worm and gear The 4th opening can be passed through under the driving of mechanism and the second opening is rotated upwardly and downwardly;Teeth are provided on the cutter, it is described Second motor can drive the teeth of cutter to be rotated.
Further, the cutter bottom is provided with an eccentric shaft;Described eccentric shaft one end and the cutter bottom Surface is fixed;The worm gear mechanism includes a third motor, a worm gear and a worm screw;The third motor, worm gear and Worm screw is set in pedestal;The motor shaft of the third motor is connect with the worm screw, and the worm gear is meshed with the worm screw, The other end of the eccentric shaft is fixed with the worm gear, enables worm gear mechanism that eccentric shaft is driven to be rotated, thus band Dynamic cutter move up and down cutting.
The utility model has the beneficial effects that: bamboo detected whether by metal detector by the utility model Metal has metal, is then alarmed by combined aural and visual alarm, and operator manually pins bamboo, then by cutting assembly MCU controls cutting assembly and carries out cutting operation to bamboo, and MCU starts two moving cylinders simultaneously to drive push plate to shift bamboo onto On charge pallet;The bamboo for carrying out being conveyed without metal after handling well again carries out fragmentation procedure into crushing device, in this way through gold Belong to whether detector detection bamboo has metal, it is ensured that equipment safety improves equipment safety and working efficiency.In addition, this is practical Novel will stew for the first time introduces bamboo pulp production field, and it is good to stew not only heat build-up, and water flow is lost few, and lye is fixed in stewed cylinder, Overcoming existing boiling, there is half-cooked and digestion process dipping by lye unevenness phenomenons, and reduce to the greatest extent with The black liquor generated into digestion process, since heat build-up is good, the air-tightness for stewing cylinder is good, and heat loss is small, and stewed one pot of time can be controlled System within 3 hours, overcome the digestion time of previous 6 ~ 8 hours, greatly shorten the time boiled, to broken bamboo quickly into Row processing, improves work efficiency.In addition, black liquor can be recycled by the utility model, the dirt of black liquor is greatly reduced Dye.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the positive structure schematic of the utility model cover board sliding equipment.
Fig. 3 is the partial structural diagram of the utility model cover board sliding equipment.
Fig. 4 is the schematic diagram of the section structure of the utility model cover board sliding equipment.
Fig. 5 is the side schematic view of the utility model movable stand Yu stewed cylinder.
Fig. 6 is the side structure schematic diagram that the utility model stewes cylinder.
Fig. 7 is the structural schematic diagram of the part of the utility model bamboo crushing mechanism.
Fig. 8 is the structural schematic diagram of the cutting assembly of the utility model.
Fig. 9 be the utility model relates to electrical block diagram.
Specific embodiment
The utility model is described further with reference to the accompanying drawing.
It please refers to shown in Fig. 1 to Fig. 9, a kind of bamboo of the utility model refines the pretreatment unit of lignin, including bamboo Sub- crushing mechanism 1 and bamboo stew structure 2, and the bamboo crushing mechanism 1 stews knot with the bamboo by one first conveyer 3 The linking of 2 phase of structure;
The bamboo crushing mechanism 1 includes that the crushing device 11(crushing device is the prior art, herein without retouching in detail State the working principle of the crushing device), U-shaped seat body 12, metal detector 13, conveyer belt 14, circuit board (not shown), first electricity Machine (not shown) and cutting assembly 15, the U-shaped seat body are set on ground 16, and the crushing device 11 is set to U-shaped seat 12 middle part of body;The metal detector 13 is set to the front end of the U-shaped seat body 12, and is located at 14 top of conveyer belt; Metal detector 13 in this way can detect whether the bamboo on conveyer belt 14 has metal, it is ensured that the bamboo containing metal does not enter brokenly Crushing device 11;The conveyer belt 14 is set in the groove 121 of the U-shaped seat body 12, and the first motor is set to the U-shaped In pedestal 12,14 both ends of conveyer belt are provided with belt pulley (not shown), and belt pulley passes through drive rod (not shown) and institute First motor connection is stated, the tail portion of the conveyer belt 14 is connected with 11 phase of crushing device;It is provided on the U-shaped seat body 12 One charging position-limiting cover 122, and feed position-limiting cover 122 and be located at the feed inlet 111 of crushing device 11;
Being respectively arranged with one on two support arm of left and right of the U-shaped seat body 12 prevents bamboo from falling to the intracorporal left side of U-shaped seat Plate 123 and right panel block 124;It can prevent bamboo from falling in the groove of U-shaped seat body 12 in this way, the charging position-limiting cover 122 wraps A cover 1221 is included, the tail portion outlet of the cover 1221 is directed at the feed inlet 111 of the crushing device, the cover 1221 End import two sides are outward extended with baffle 1222, and two baffles 1222 are located on left plate block 123 and right panel block 124 Side;When bamboo is crushed by the conveying of conveyer belt 14 in this way, charging position-limiting cover 122 can make the front end of bamboo be sent into crushing device 11 Feed inlet, bamboo will not be transported to outside feed inlet.Cover 1221 can limit the front end of bamboo in this way.
The left plate block 123 is internally provided with two moving cylinders 17, and the motion bar of the moving cylinder 17 is through described The side wall of left plate block 123, and it is located at 14 top of conveyer belt, one is provided between the motion bar of described two moving cylinders 17 Push plate 171, the push plate 171 push before and after capable of carrying out on conveyer belt 14 under the action of moving cylinder 7;The right panel block One first opening 1241 is offered on 124, the position of first opening 1241 is corresponding with the position of the push plate 171;Institute It states and is provided with a charge pallet 125 on the side wall of U-shaped seat body 12;The feed inlet of the charge pallet 125 is located at described first and opens On mouth 1241, push plate 171 is shifted the bamboo after cutting in the charge pallet 125 onto;MCU in this way starts two activities Cylinder 17 drives the push plate 171 to shift the bamboo after cutting onto charge pallet;
Second opening 1242 for cutter rotation cutting, and the second opening are offered on the right panel block 124 1242 are located at the rear of metal detector 13, and the cutting assembly 15 is set in the right panel block 124, and are located at metal detection The rear of device 13;The cutting assembly 15 includes pedestal 151, the second motor 152, cutter 153 and worm gear mechanism 154;The top of the pedestal 151 offers the 4th opening (not shown), the position of second opening 1242 and the 4th opening Match, second motor 152, cutter 153 and worm gear mechanism 154 are set in the pedestal 151, described Cutter 153 are articulated in pedestal 151, and cutter 153 under the driving of worm gear mechanism 154 can pass through the 4th opening and Second opening 1242 is rotated upwardly and downwardly;Teeth 1531 are provided on the cutter 153, second motor 152 can drive The teeth 1531 of cutter 153 are rotated;To when metal detector 13 detects metal, by cutting assembly into Row cutting operation.
The circuit board includes MCU181, crushing device power-down circuit 182, the 183, second electricity of first motor power-down circuit Machine power-down circuit 184 and cylinder driving circuit 185, the MCU181 are connected with metal detector 13, crushing device power-off electric Road 182, first motor power-down circuit 183, the second motor power-down circuit 184 and cylinder driving circuit 185, the broken dress It sets power-down circuit 182 and connects the crushing device 11, the first motor power-down circuit 183 connects the first motor, described Second motor power-down circuit 184 connects second motor 152, and the cylinder driving circuit 185 connects the moving cylinder 17.
In this way when metal detector, which detects bamboo, contains metal, MCU is sent a signal to, MCU is sent out after receiving signal The number of delivering letters gives crushing device power-down circuit and first motor power-down circuit, and crushing device power-down circuit stops crushing device power-off Operation, first motor power-down circuit power off first motor, keep conveyer belt out of service, guarantee equipment safety.Then MCU is sent Signal gives the second motor, and the second motor of starting rotates the teeth of the cutter on cutting assembly, while worm and gear Mechanism drives cutter rotate down also to be directed at bamboo, and the teeth of cutter carry out cutting operation, cutting to bamboo After complete, MCU controls the second motor power-down circuit and powers off to the second motor, to stop working, while MCU is sent a signal to Cylinder driving circuit driving moving cylinder works, and starts conveyer, the bamboo that moving cylinder drives push plate that will cut off It is pushed into charge pallet, then the bamboo of metal does not continue transported to and carries out fragmentation procedure in crushing device, to complete band There is the screening operation of the bamboo of metal.
It includes a workbench 21 that the bamboo, which stews structure 2, and third opening 211, institute are offered on the workbench 21 It states third opening 211 to be arranged with one and stew pond 22, described stew is provided with heating tube 221 in pond 22, described to stew in pond 22 Two sidewalls are horizontally arranged with two support plates 222, and stewing cylinder in this way can be erected above heating tube by two support plates, stew in this way Cylinder, which can be carried out, preferably to be stewed;222 both ends of support plate are vertically installed with sealing column 223, are arranged in the sealing column 223 There is sealing ring 224, limit framework 23, water receiving groove body 24 and two tracks 25 are provided on the workbench 21;The limit Framework 23 is located at 211 front of third opening, and the water receiving groove body 24 is located at 211 rears of third opening, the water receiving Groove body tail portion is provided with a water outlet, and the water outlet connects with the pond 22 that stews;After stewing the promotion of cylinder 27 in this way, in broken bamboo Liquid flow to after water receiving tank body 24 to be fed directly to and stew in pond;Described two tracks 25 are erected at the two of workbench 21 Side is provided with first conveyer 3 in front of the limit framework 23, and first conveyer 3 is erected on workbench 21, institute The end for stating the first conveyer 3 is mutually connected with the tail portion of the U-shaped seat body 12, and the discharge port of first conveyer 3 is just located at It limits in framework 23, stewing cylinder 27 in this way can be placed in limit framework 23, be limited by limiting framework 23;Broken bamboo passes through the One conveyer 3 is delivered directly in stewed cylinder.
Be provided with a movable stand 26 on described two tracks 25, and movable stand 26 can be carried out on two tracks 25 before and after it is sliding It is dynamic, it is arranged side by side on the movable stand 26 there are two winding motor 261, there are two ropes for winding on the winding motor 261 262, a stewed cylinder 27 is provided on four ropes 262 of two winding motors 261, is stewed cylinder 27 and is carried out by winding motor 261 Lower promotion operation;The top of the stewed cylinder 27 is opened wide, and the bottom of the stewed cylinder 27 is hingedly provided with an openable and closable lid 271, The bottom surrounding of the lid 271 offers a hole 2711, is fallen on after stewing pond 22 under the stewed cylinder 27, and stewing cylinder 27 can frame It is located in support plate 222, and the sealing column of support plate 222 be able to block the hole 2711 of the lid 271;27 energy of cylinder is stewed in this way It is placed to and is stewed in pond under the traction of winding motor, since the boiling of the broken bamboo chip of industry is all with tonnage unit, which is set Meter solves the problems, such as to stew that bamboo chip amount is more, weight, carries out feeding by conveyer, stews convey by movable stand, no Equipment cost has only been saved, and has substantially increased the efficiency of input and output material.
One support frame 212 is set below the workbench 21, a cover board sliding equipment is provided on the support frame 212 28, the top nose wall for stewing pond 22 offers a strip shape gob 225, and the support frame 212 stews pond 22 positioned at described Front, and the position of the cover board sliding equipment 28 is corresponding with 225 position of strip shape gob, behind the top for stewing pond 22 End wall is provided with cover board limit groove body 226;The cover board sliding equipment 28 include stew pond cover board 281, stew cylinder cap plate 282 with And driving motor 283, rack gear 2811 is horizontally arranged on the surface for stewing the left and right sides of pond cover board 281, it is described to stew pond The front end of cover board 281 is opened up there are two strip gab 2812, and two strip gabs 2812 are arranged parallel, the driving motor 283 are set on the rack gear 2811 for stewing pond cover board 281, and are driven by rack gear 2811 and stew the progress of pond cover board 281 front and back It is mobile;Two wall of left and right in the support frame 212 is horizontally arranged with a support arm 2121, between two support arms 2121 there are One gap 2122, described two support arms 2121 will be divided into upper space 2123 and down space 2124 in support frame 212;It is described to stew The bottom surface of 281 left and right sides of pond cover board is arranged with the first multiple spin 2813, and the first spin 2813 is located at the support The upper surface of arm 2121, when stewing pond cover board 281 in this way and being moved under the driving of driving motor, the first spin 2813 can be into Row power-assisted, which to stew pond cover board 281, preferably to be moved, and the bottom surface of stewed 282 left and right sides of cylinder cap plate is arranged with more The second a spin 2821, and the second spin 2821 is located in the support frame 212;Cylinder cap plate 282 is stewed in this way in driving motor Driving under when being moved, the second spin 2821, which can be carried out power-assisted and to stew cylinder cap plate 282, preferably to be moved, described to stew The upper space 2123 that pond cover board 281 is located in support frame 212 is boiled, the stewed cylinder cap plate 282 is located at the down space in support frame 212 2124, described stew is provided with a connecting rod 284 between pond cover board 281 and stewed cylinder cap plate 282, and the connecting rod 284 passes through institute State gap 2122;The driving motor 283 can drive simultaneously stews pond cover board 281 and stewed cylinder cap plate 282 respectively in upper space 2123 and down space 2124 be moved forward and backward, it is described stew pond cover board 281 and stewed cylinder cap plate 282 be moved along after be able to pass through The strip shape gob 225 in pond 22 is stewed, and stew pond cover board 281 to be located in cover board limit groove body 226, so that pond 22 will be stewed Feed inlet closed;Stewed 27 top opening of cylinder can be closed by stewing cylinder cap plate 282;
One pedestal 241 is set in front of the water receiving groove body 24, and 241 top surface of pedestal is slope 242, the pedestal 241 top ends are provided with a padded body 243, and the two sides of the pedestal 241 are provided with second baffle 244, before the pedestal 241 Side be provided with second conveyor 245, the second conveyor 245 is located on workbench 21, and the end of second conveyor 245 and 241 phase of the pedestal linking.Bamboo broken in this way carries out after having stewed, and stewed cylinder is transported on pedestal 241, since 241 top surface of pedestal is Slope 242, stewing cylinder in this way can be carried out inclination, open the lid for stewing cylinder bottom portion at this time, can carry out discharging in this way, then due to stewing One side bottom of cylinder is paved by padded body 243, broken bamboo can preferably discharging, boiling is good in order to prevent for second baffle 244 Broken bamboo slide outward, after broken bamboo discharging, broken bamboo is transported on next process by second conveyor 245 and is operated.
In the present invention, the movable stand 26 includes two shafts 263, and 263 both ends of shaft are provided with rolling The section of wheel 264, the track 25 is " u "-shaped, and the idler wheel 264 is located in the track 25, between described two shafts 263 It is provided with a steel plate 265 for having square aperture 2651, described two winding motors 261 are set on the steel plate 265, and steel It is provided with a spacing block 266 in the middle part of plate 265, two winding motors 261 are separated, two on the winding motor 261 Rope 262 can pass through the square aperture 2651.The shaft can be driven by motor, or be led by hoist engine Draw movement, herein without being described in detail, wherein shaft 263 can be slided preferably in orbit by idler wheel 264.
Described stew is provided with an outlet pipe 227 and a water inlet pipe 234 on pond 22;The water inlet pipe 234 is stewed for introducing The clear water boiled;The outlet pipe 227 is connect through one first suction pump 228 with a triple valve 229;The first of the triple valve 229 Outlet is connected to a drainpipe 2291;The second outlet of the triple valve 229 is connected to a black liquor scratch pool 230;The black liquor The leakage fluid dram 2301 of scratch pool 230 is connect with a black liquor storage pool (not shown);The liquid spill-way 2302 of the black liquor scratch pool 230 It is connected to an alkali liquor preparing pond 231;The alkali liquor preparing pond 231 is provided with the second suction pump 232, second suction pump 232 water outlet is connected with feed liquor supervisor 233, and the feed liquor supervisor 233 can drain into lye in stewed cylinder 27.Preferably, Stirring motor 235 can also be set in the alkali liquor preparing pond 231, in favor of stirring when allotment.It is noted that this is practical new Type is slowly put by winding motor lifting after stewed cylinder installs broken bamboo chip and stews pond, after filling, the sealing column 223 Stewed cylinder 27 is blocked, lye is then injected into stewed cylinder 27 by feed liquor supervisor 233;In addition, first leading to after bamboo chip is stewed well It crosses the first suction pump to drain the water stewed in pond, then controls winding motor for the stewed cylinder and promote a predetermined altitude, allow close Envelope column disengaging excludes the black liquor in stewed cylinder, meanwhile, triple valve is opened, and it is temporary that black liquor by the first suction pump is pumped into black liquor Deposit pond.Staff can be according to the concentration and basicity of black liquor, to determine whether the black liquor given off is carried out again sharp With can be put into alkali liquor preparing pond, draw back and recycled by the second suction pump 232 after allotment, greatly reduce black liquor It generates.
The stewed cylinder 27 and stew pond 22 be it is rectangular, be provided at least four links 272, institute on stewed 27 top of cylinder It states rope 262 to connect with the link 272, stewed 27 two sidewalls of cylinder are provided with hydraulic cylinder 273, the hydraulic cylinder 273 Lid 271 can be driven to be opened and closed.The cover board 271 of cylinder 27 stewed in this way is closed or is opened and closed more convenient.
The two sides of tail of 241 top surface of pedestal is provided with a limit plate 246, the limit plate 246 and the second gear Plate 244 connects, and the limit plate 246 is with the second baffle 244 at L shape structure.Bamboo broken in this way can be more preferable on pedestal 241 Ground carries out discharging, and broken bamboo will not be scattering on workbench in discharge process.
In the present invention, the metal detector 13 is arranged at the one third of the conveyer belt 14.This position It sets and can guarantee that metal detector 13 finds bamboo when containing metal, send that signal stops crushing device 11 and conveyer belt 14 is transported in time Row, starting cutting assembly carry out cutting operation, can more preferably guarantee the efficiency of bamboo conveying.
In the utility model, the shape of the metal detector 13 is arched door type, can allow so irregular bamboo more It is easy to convey metal detector 13.
In order to allow operator to know there is metal on bamboo, combined aural and visual alarm 19, institute are provided on the right panel block 124 Combined aural and visual alarm 19 is stated between the metal detector 13 and the crushing device 11, the combined aural and visual alarm 19 connects institute State MCU181.
153 bottom of cutter is provided with an eccentric shaft 155;Described 155 one end of eccentric shaft and 153 bottom of cutter Portion is fixed on surface;The worm gear mechanism 154 includes a third motor 1541, a worm gear 1542 and a worm screw 1543;Institute Third motor 1541, worm gear 1542 and worm screw 1543 is stated to be set in pedestal 151;The motor shaft of the third motor 1541 and institute The connection of worm screw 1543 is stated, the worm gear 1542 is meshed with the worm screw 1543, the other end of the eccentric shaft 155 and the snail Wheel 1542 is fixed, enables worm gear mechanism 154 that eccentric shaft 155 is driven to be rotated, so that cutter 153 be driven to carry out Lower mobile cutting.
In short, the utility model carries out bamboo by metal detector to have detected whether metal, there is metal, then pass through sound Light crossing-signal is alarmed, and operator manually pins bamboo by cutting assembly, and then MCU controls cutting assembly to bamboo Cutting operation is carried out, MCU starts two moving cylinders simultaneously to drive push plate to shift bamboo on charge pallet onto;After handling well again Whether the bamboo for be conveyed without metal carries out fragmentation procedure into crushing device, have through metal detector detection bamboo in this way Metal, it is ensured that equipment safety improves equipment safety and working efficiency.In addition, the utility model will stew introducing bamboo pulp for the first time Production field, it is good to stew not only heat build-up, and water flow is lost few, and lye is fixed in stewed cylinder, and overcoming existing boiling, there is folders Raw and digestion process dipping by lye unevenness phenomenon, and reduce to the greatest extent generated in previous digestion process it is black Liquid, since heat build-up is good, the air-tightness for stewing cylinder is good, and heat loss is small, and stewed one pot of time can control within 3 hours, overcomes The digestion times of previous 6 ~ 8 hours, greatly shortens the time boiled, quickly handles broken bamboo, improves work effect Rate.In addition, black liquor can be recycled by the utility model, the pollution of black liquor is greatly reduced.
The above is only the preferred embodiment of the present invention, it is all done according to present utility model application the scope of the patents it is equal Deng variation and modification, it should all belong to the covering scope of the utility model.

Claims (10)

1. the pretreatment unit that a kind of bamboo refines lignin, it is characterised in that: stew knot including bamboo crushing mechanism and bamboo Structure, the bamboo crushing mechanism stew structure with the bamboo by one first conveyer and are mutually connected;
The bamboo crushing mechanism include crushing device, U-shaped seat body, metal detector, conveyer belt, circuit board, first motor, with And cutting assembly, the U-shaped seat body are set on ground, the crushing device is set in the middle part of U-shaped seat body;The metal detection Device is set to the front end of the U-shaped seat body, and is located above the conveyer belt;The conveyer belt is set to the U-shaped seat body Groove in, the first motor is set in the U-shaped seat body, and the conveyer belt both ends are provided with belt pulley, and belt pulley It is connect by drive rod with the first motor, a charging position-limiting cover is provided on the U-shaped seat body, and fed position-limiting cover and be located at At the feed inlet of crushing device;
Be respectively arranged on two support arm of left and right of the U-shaped seat body one prevent bamboo fall to the intracorporal left plate block of U-shaped seat and Right panel block;The charging position-limiting cover includes a cover, and the tail portion outlet of the cover is directed at the feed inlet of the crushing device, institute The end import two sides for stating cover are outward extended with first baffle, and two first baffles are located on left plate block and right panel block Side;
The left plate block is internally provided with two moving cylinders, and the motion bar of the moving cylinder runs through the side of the left plate block Wall, and be located above the conveyer belt, it is provided with a push plate between the motion bar of described two moving cylinders, the push plate is in work Front and back promotion can be carried out under the action of cylinder on the conveyor belt by taking offence;It offers one first on the right panel block to be open, described first The position of opening is corresponding with the position of the push plate;A charge pallet is provided on the side wall of the U-shaped seat body;The charge The feed inlet of pallet is located in first opening, and push plate is shifted the bamboo after cutting in the charge pallet onto;
Second opening for the cutter rotation cutting of cutting assembly is offered on the right panel block, and the second opening is located at The rear of metal detector, the cutting assembly are set in the right panel block, and are located at the rear of metal detector;The electricity Road plate includes MCU, crushing device power-down circuit, first motor power-down circuit, the second motor power-down circuit and cylinder driving Circuit, the MCU are connected with metal detector, crushing device power-down circuit, first motor power-down circuit, the second motor power-off electric Road and cylinder driving circuit, the crushing device power-down circuit connect the crushing device, the first motor power-down circuit Connect the first motor, the second motor of the second motor power-down circuit connection cutting assembly, the cylinder driving circuit Connect the moving cylinder;
It includes a workbench that the bamboo, which stews structure, third opening is offered on the workbench, under the third is open It is provided with one and stews pond, described stew is provided with heating tube in pond, described to stew two sidewalls in pond and be horizontally arranged with two supports Plate, the support plate both ends are vertically installed with sealing column, and sealing ring is provided in the sealing column, is arranged on the workbench There are limit framework, water receiving groove body and two tracks;The limitting casing body is located at third opening front, the water receiving tank Body is located at third opening rear, and water receiving groove body tail portion is provided with a water outlet, and the water outlet stews pond with described It connects;Described two tracks are erected at the two sides of workbench, are provided with first conveyer, institute in front of the limit framework It states the first conveying frame to set on the table, the end of first conveyer is mutually connected with the tail portion of the U-shaped seat body, described The discharge port of first conveyer is just located in limit framework, is provided with a movable stand on described two tracks, and movable stand can be It is slid back and forth on two tracks, is arranged side by side on the movable stand there are two winding motor, is wound on the winding motor There are two rope, a stewed cylinder is provided on four ropes of two winding motors, the top of the stewed cylinder is opened wide, the stewed cylinder Bottom is hingedly provided with an openable and closable lid, and the bottom surrounding of the lid offers a hole, falls under the stewed cylinder After stewing pond, stewed cylinder can be set up on the supporting plate, and the sealing column of support plate be able to block the hole of the lid;
It one support frame is set below the workbench, is provided with a cover board sliding equipment on the support frame, the pond that stews Top nose wall offers a strip shape gob, and the support frame is located at the front for stewing pond, and the cover board sliding equipment Position is corresponding with the strip shape gob position, and the top rear wall for stewing pond is provided with cover board limit groove body;The lid Plate sliding equipment includes stewing pond cover board, stewing cylinder cap plate and driving motor, on the surface stewed at left and right sides of the cover board of pond It is horizontally arranged with rack gear, the front end for stewing pond cover board opens up that there are two strip gabs, and two strip gabs are arranged parallel, The driving motor is set on the rack gear for stewing pond cover board, and is driven by rack gear and to be stewed pond cover board and be moved forward and backward; Two wall of left and right in the support frame is horizontally arranged with a support arm, described two there are a gap between two support arms Support arm will be divided into upper space and down space in support frame;The bottom surface stewed at left and right sides of the cover board of pond is arranged with multiple First spin, and the first spin is located at the upper surface of the support arm, the bottom surface at left and right sides of the stewed cylinder cap plate is arranged with The second multiple spin, and the second spin is located in the support frame;The upper space for stewing pond cover board and being located in support frame, The stewed cylinder cap plate is located at the down space in support frame, and described stew is provided with a connecting rod between pond cover board and stewed cylinder cap plate, The connecting rod passes through the gap;The driving motor can drive simultaneously stews pond cover board and stewed cylinder cap plate respectively in upper space Be moved forward and backward with down space, it is described stew pond cover board and stewed cylinder cap plate be moved along after be able to pass through the bar shaped for stewing pond Mouthful, and stewing pond cover board can be in the cover board limiting slot body, so that the feed inlet for stewing pond be closed;Stew cylinder cap plate Stewed cylinder top opening can be closed;
One pedestal is set in front of the water receiving groove body, and the pedestal top surface is slope, and the pedestal top end is provided with one Padded body, the two sides of the pedestal are provided with second baffle, and second conveyor, second conveying are provided in front of the pedestal Machine is located on workbench, and the end of second conveyor is mutually connected with the pedestal.
2. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the movable stand Including two shafts, the both ends of the shaft is provided with idler wheel, and the section of the track is " u "-shaped, and the idler wheel is located at described In track, a steel plate for having square aperture is provided between described two shafts, described two winding motors are set to described On steel plate, and it is provided with a spacing block in the middle part of steel plate, two winding motors are separated, two on the winding motor rope Rope can pass through the square aperture.
3. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: described to stew pond On be provided with a water inlet pipe and an outlet pipe;The water inlet pipe is for introducing the clear water stewed;The outlet pipe is taken out through one first Water pump is connect with a triple valve;The first outlet of the triple valve is connected to a drainpipe;The second outlet of the triple valve connects It is connected to a black liquor scratch pool;The leakage fluid dram of the black liquor scratch pool is connect with a black liquor storage pool;The black liquor scratch pool overflows Liquid mouth is connected to an alkali liquor preparing pond;The alkali liquor preparing pond is provided with the second suction pump, the water outlet of second suction pump End is connected with feed liquor supervisor, and the feed liquor supervisor can drain into lye in stewed cylinder.
4. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the stewed cylinder and Stew pond be it is rectangular, at the top of the stewed cylinder on be provided at least four links, the rope is connect with the link, described stewed Cylinder two sidewalls are provided with hydraulic cylinder, and the hydraulic cylinder can drive lid to be opened and closed.
5. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the pedestal top The two sides of tail in face is provided with a limit plate, and the limit plate is connect with the second baffle, the limit plate and described second Baffle is at L shape structure.
6. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the metal is visited Device is surveyed to be arranged at the one third of the conveyer belt.
7. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the metal is visited The shape for surveying device is arched door type.
8. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the right panel block On be provided with combined aural and visual alarm, the combined aural and visual alarm is between the metal detector and the crushing device, the sound Light crossing-signal connects the MCU.
9. the pretreatment unit that a kind of bamboo according to claim 1 refines lignin, it is characterised in that: the cutting group Part includes pedestal, the second motor, cutter and worm gear mechanism;The 4th opening is offered at the top of the pedestal, it is described The position of second opening and the 4th opening matches, and second motor, cutter and worm gear mechanism are set to described In pedestal, the cutter are articulated in pedestal, and cutter under the driving of worm gear mechanism can pass through the 4th opening and Second opening is rotated upwardly and downwardly;Be provided with teeth on the cutter, second motor can drive the teeth of cutter into Row rotation.
10. the pretreatment unit that a kind of bamboo according to claim 9 refines lignin, it is characterised in that: the cutting Knife bottom is provided with an eccentric shaft;Described eccentric shaft one end is fixed with the cutter bottom surface;The worm gear mechanism Including a third motor, a worm gear and a worm screw;The third motor, worm gear and worm screw are set in pedestal;The third The motor shaft of motor is connect with the worm screw, and the worm gear is meshed with the worm screw, the other end of the eccentric shaft with it is described Worm gear is fixed, and enables worm gear mechanism that eccentric shaft is driven to be rotated, so that cutter be driven to move up and down cutting.
CN201820936987.1U 2018-06-15 2018-06-15 A kind of bamboo refines the pretreatment unit of lignin Active CN208586451U (en)

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Application Number Priority Date Filing Date Title
CN201820936987.1U CN208586451U (en) 2018-06-15 2018-06-15 A kind of bamboo refines the pretreatment unit of lignin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820936987.1U CN208586451U (en) 2018-06-15 2018-06-15 A kind of bamboo refines the pretreatment unit of lignin

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Publication Number Publication Date
CN208586451U true CN208586451U (en) 2019-03-08

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Country Link
CN (1) CN208586451U (en)

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