CN208584709U - Product of rubber and plastic continuous process system - Google Patents
Product of rubber and plastic continuous process system Download PDFInfo
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- CN208584709U CN208584709U CN201821374215.XU CN201821374215U CN208584709U CN 208584709 U CN208584709 U CN 208584709U CN 201821374215 U CN201821374215 U CN 201821374215U CN 208584709 U CN208584709 U CN 208584709U
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Abstract
The utility model proposes a kind of product of rubber and plastic continuous process systems, including for conveying empty mold heat preservation conveying loop wire, be set to for conveying the progressive die conveying door, the vacuum casting device being set on heat preservation conveying loop wire side and the folding mould device and vulcanization plant that are set on the heat preservation conveying loop wire other side of empty mold to the heat preservation conveying loop wire on the heat preservation conveying loop wire, the folding mould device and vulcanization plant are provided with the product pipeline for convey the product of rubber and plastic after vulcanizing on the side far from the heat preservation conveying loop wire.The topology layout of heat preservation transfer rings line vacuum casting device, folding mould device and vulcanization plant is successively rationally arranged in the utility model, it operates the connecting of each device scientific and reasonable, strong operability and high-efficient, it is uniformly controlled whole production line by controller, make unmanned factory, intelligence degree is high, saves labour turnover, work efficiency is high and product quality obtains effective guarantee.
Description
Technical field
The utility model belongs to product of rubber and plastic processing technique field more particularly to a kind of product of rubber and plastic continuous process system.
Background technique
Rubber and plastic is the general designation of rubber and Plastics Industry, they are all the auxiliary products of petroleum, is the same on source,
It is but being made in the process of product, physical property is different, and purposes is even more difference, and the wide of rubber is exactly tire, and plastics exist
With the demand and purposes in technology and market be increasingly extensively, it is too busy to get away inside daily life.
The product of rubber and plastic processing industry recent decades in China are grown rapidly, and the demand of product of rubber and plastic is whether in type
Or it is annual all increasing in quantity.The overall equipment of product of rubber and plastic production industry is lower at present, production line intelligence degree
Not high, especially medium-sized and small enterprises are especially prominent.Stringent product of rubber and plastic is required especially for number of bubbles, in the market without preferable
Intelligent tinuous production scheme.
Utility model content
The utility model for the above technical issues, proposes a kind of product of rubber and plastic continuous process system.
In order to achieve the above object, the technical solution adopted in the utility model are as follows:
A kind of product of rubber and plastic continuous process system, including for conveying empty mold heat preservation conveying loop wire, be set to it is described
For conveying the progressive die conveying door of empty mold to the heat preservation conveying loop wire, being set to the heat preservation conveying on heat preservation conveying loop wire
Vacuum casting device and the folding mould device being set on the heat preservation conveying loop wire other side and vulcanization on loop wire side
After device, the folding mould device and vulcanization plant are provided on the side far from the heat preservation conveying loop wire for conveying vulcanization
Product of rubber and plastic product pipeline.
Preferably, the vacuum casting device includes for placing the vacuum pouring pedestal of the empty mold, being connected to
Between the vacuum pouring pedestal and heat preservation conveying loop wire for conveyed to the vacuum pouring pedestal non-material feeding empty mold and
The automatic mold-change roller-way of the rubber-plastic product mould after material feeding is conveyed to the heat preservation conveying loop wire, is buckled in the vacuum pouring bottom
The clamping vacuum (-tight) housing at seat top and it is set to plug hole on the clamping vacuum (-tight) housing for material feeding, the product of rubber and plastic is continuous
Production system further comprises the casting head for the material feeding into the plug hole.
Preferably, the vacuum casting device further comprises the vacuum (-tight) housing card for the clamping vacuum (-tight) housing of taking
Pawl.It is preferred that the clamping vacuum (-tight) housing claw is set on side of the vacuum pouring pedestal far from heat preservation conveying loop wire.
Preferably, being additionally provided between the automatic mold-change roller-way and heat preservation conveying loop wire for blocking or being connected
First automatic opening and closing door of the automatic mold-change roller-way and heat preservation conveying loop wire.
Preferably, the side for being located at the first automatic opening and closing door towards the automatic mold-change roller-way is provided with for detecting sky
Whether mold or rubber-plastic product mould are located at the first position sensor at first automatic opening and closing door；
The side of first automatic opening and closing door towards heat preservation conveying loop wire is provided with empty mold or rubber and plastic system for identification
First code reader of product mold.
The first position sensor and the first code reader will acquire the location information of sky mold and code scaning information is sent to
Controller, the controller is based on location information and code scaning information controls the first automatic opening and closing door and opens, and controls vacuum pouring
Device work.The code scaning information that first code reader will acquire rubber-plastic product mould is sent to controller, the controller base
In code scaning information, identify that rubber-plastic product mould is exported by vacuum casting device, and feed back to controller, the controller is by rubber and plastic
The vulcanization plant of product mold Auto-matching free time, and send instructions to heat preservation conveying loop wire and rubber-plastic product mould is transported to sky
Before the automatic depanning roller-way of not busy vulcanization plant present position.
Preferably, the quantity of the vacuum casting device is multiple, and arranged along the side of the heat preservation conveying loop wire
Setting is provided with for connecting casting head so that the casting head is under the movement of sliding above the plug hole
The track being connect with each plug hole.
Preferably, the vulcanization plant includes hot plate and vulcanization in vulcanization for being heated to rubber-plastic product mould
Lower hot plate, in the vulcanization hot plate and vulcanizing be formed between lower hot plate for place rubber-plastic product mould so that product of rubber and plastic into
The curing chamber of row vulcanization is provided between the curing chamber and heat preservation conveying loop wire for the heat preservation to be conveyed loop wire
Rubber-plastic product mould be delivered to the automatic depanning roller-way of curing chamber, set between the curing chamber and the product pipeline
Set the automatic mold-change vehicle for the rubber-plastic product mould after vulcanization to be delivered to folding mould device.
Preferably, being additionally provided between the automatic depanning roller-way and heat preservation conveying loop wire for blocking or being connected
Second automatic opening and closing door of the automatic depanning roller-way and heat preservation conveying loop wire.
Preferably, the side for being located at second automatic opening and closing door towards roller-way of going out automatically is provided with for detecting rubber
Whether modeling product mold is located at the second position sensor at second automatic opening and closing door；
The side of second automatic opening and closing door towards heat preservation conveying loop wire is provided with the empty mold or rubber for identification
Mould the second code reader of product mold；The code scaning information and second for the rubber-plastic product mould that second code reader will acquire
The location information for setting sensor acquisition is sent to controller, and the controller is based on code scaning information and location information identifies the rubber
Modeling product mold and the position for confirming the rubber-plastic product mould, and product of rubber and plastic mould is confirmed based on location information and scanning information
Before tool has been transported to the automatic depanning roller-way for the vulcanization plant present position being in idle condition, the system control heat preservation is defeated
It send loop wire to stop, and controls the second automatic opening and closing door and open, make the rubber-plastic product mould in the driving of automatic depanning roller-way
Vulcanization plant is entered under.
Preferably, hot plate and the lower hot plate of vulcanization are provided with for replacing the automatic of rubber-plastic product mould in the vulcanization
Mode locking part.
Preferably, the folding mould device includes driving pedestal, being connected to chuck under the open mold for driving pedestal upper end
And chuck in open mold, for the product of rubber and plastic after vulcanization to be delivered under the open mold on chuck and open mold between chuck
Mold rollgang and for by the empty mold for taking out product of rubber and plastic be delivered to heat preservation conveying loop wire automatic progressive die roller-way.
It is conveyed for removing and placing product of rubber and plastic in product preferably, the folding mould device further comprises
The manipulator of line.
Preferably, the depanning being additionally provided on the heat preservation conveying loop wire for exporting the empty mold needed replacing is defeated
Send door.
It is used for preferably, being provided between the progressive die conveying door and depanning conveying door and heat preservation conveying loop wire
The empty mold is identified to control the third code reader that the progressive die conveying door and depanning conveying door open or close.
Preferably, the product of rubber and plastic continuous process system further comprises controller, the controller with it is described
First position sensor, second position sensor, the first code reader, the second code reader are connected with third code reader, while described
Controller and heat preservation conveying loop wire, progressive die conveying door, progressive die conveying door, vacuum casting device, folding mould device, vulcanization plant,
Product pipeline and casting head connection.
A kind of product of rubber and plastic continuous producing method based on above-mentioned product of rubber and plastic continuous process system, comprising the following steps:
Step 1: progressive die: taking sky mold to be placed at progressive die conveying door, opens heat preservation conveying loop wire, vacuum casting device, opens
Mold closing mechanism and vulcanization plant, the progressive die conveying door are opened, and enter the empty mold on heat preservation conveying loop wire, at this time progressive die
It conveys the third code reader at door and barcode scanning is carried out to obtain code scaning information to empty mold, and the code scaning information is sent to control
Device, the controller control heat preservation conveying loop wire are opened；
Step 2: vacuum pumping mode: when controller receives the code scaning information of the first code reader acquisition, first barcode scanning
The device identification empty mold is located at the first automatic opening and closing door, and the controller control heat preservation conveying loop wire is closed, and controls simultaneously
First automatic opening and closing door is opened, and when controller receives the location information that first position sensor obtains, controls automatic mold-change roller
Road is opened, so that the sky mold is delivered on vacuum pouring pedestal by automatic mold-change roller-way, clamps vacuum on snapping at this time
After cover, empty mold is vacuumized；
Step 3: vacuum pouring: after vacuum degree reaches regulation in the empty mold, the controller control casting head
It moves at the plug hole placed and be on the vacuum casting device of free mold, and declines to connect with the sprue gate, Xiang Suoshu
Casting in empty mold, obtains rubber-plastic product mould after completing casting, carries out vacuumize process again to rubber-plastic product mould；It is to be done
After vacuumize process, vacuum (-tight) housing claw opens the clamping vacuum (-tight) housing, opens first automatic opening and closing door, the product of rubber and plastic
Mold is exported by automatic mold-change roller-way to heat preservation conveying loop wire, and first code reader barcode scanning again identifies product of rubber and plastic
Mold is exported by vacuum casting device and is entered on heat preservation conveying loop wire, and code scaning information will be sent to the control again
Device, the controller confirm the vulcanization plant being in idle condition, and control the heat preservation conveying loop wire and open and make the rubber
Product mold is delivered at the vulcanization plant being in idle condition；
Step 4: high temperature vulcanized: when controller receives the code scaning information of the second code reader acquisition, second barcode scanning
Device identifies that the rubber-plastic product mould is located in the second automatic switch of the vulcanization plant of idle state in front of the door, the controller
Control heat preservation conveying loop wire is closed, and the second automatic opening and closing door of control is opened, when controller receives what second position sensor obtained
When location information, controls automatic depanning roller-way and open, so that the rubber-plastic product mould is delivered to sulphur by automatic depanning roller-way
To disguise in the curing chamber set, control at this time vulcanizes upper hot plate decline and fastens with lower hot plate is vulcanized, and curing chamber is in closed state,
Keep the product of rubber and plastic progress high temperature vulcanized to the stipulated time, driving vulcanizes upper hot plate and rises, and opens curing chamber；
Step 5: die sinking: the rubber-plastic product mould after vulcanization is delivered on mold rollgang by automatic mold-change vehicle,
And it is delivered under the open mold of folding mould device on chuck via mold rollgang, chuck decline and product of rubber and plastic in open mold
Top mold plate is lockked, and is opened driving pedestal, is opened rubber-plastic product mould, product of rubber and plastic taking-up is placed in production by control manipulator
To be delivered to subsequent processing on product pipeline；Folding mould device is molded, drives chuck in open mold to rise, empty mold is passed through
Automatic progressive die roller-way is delivered to heat preservation conveying loop wire, recycles into subsequent work.
Preferably, such as the type for the product of rubber and plastic for needing replacing production in production process, the empty mold that will be needed replacing
By depanning conveying door output after the third code reader identification at depanning conveying door.
Compared with prior art, advantages and beneficial effects of the utility model lie in that
1, the utility model provides a kind of product of rubber and plastic continuous process system, and it is intelligent to overcome production line in the prior art
The not high problem of degree, realizes the automation control of product of rubber and plastic tinuous production, requires strictly especially for bubble
Product of rubber and plastic, the product of rubber and plastic tinuous production provided are arranged vacuum casting device, the bubble rate of product of rubber and plastic are dropped to most
It is low, improve the quality of production of product of rubber and plastic.
2, the utility model provides a kind of product of rubber and plastic continuous process system, successively rationally setting heat preservation conveying loop wire, true
The topology layout of empty casting device, folding mould device and vulcanization plant, connecting for each device operate scientific and reasonable, strong operability
And it is high-efficient, be uniformly controlled whole production line by controller, make unmanned factory, intelligence degree is high, save manually at
This, work efficiency is high and product quality obtains effective guarantee.In addition, Production Line Configured is simple and reasonable, it is different by replacement
Mold produces product category and enriches, and machine maintenance is convenient；This production line is a production unit, production unit transreplication, production capacity
Easily extension.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of product of rubber and plastic continuous process system specific embodiment of the utility model；
Fig. 2 is a kind of top view of product of rubber and plastic continuous process system specific embodiment of the utility model；
Fig. 3 is a kind of structural schematic diagram of the vacuum casting device of product of rubber and plastic continuous process system of the utility model；
Fig. 4 is that a kind of folding mould device of product of rubber and plastic continuous process system of the utility model and the structure of vulcanization plant are shown
It is intended to；
In above each figure: 1, heat preservation conveying loop wire；2, progressive die conveys door；3, product pipeline；4, vacuum pouring pedestal；5,
Automatic mold-change roller-way；6, vacuum (-tight) housing is clamped；7, plug hole；8, it is poured head；9, vacuum (-tight) housing claw；91, the first claw；92,
Two claws；10, bracket；101, the first perpendicular rail；102, the second perpendicular rail；103, pedestal；11, the first automatic opening and closing door；12, first
Set sensor；13, the first code reader；14, track；15, hot plate in vulcanization；16, vulcanize lower hot plate；17, curing chamber；18, certainly
Dynamic depanning roller-way；19, automatic mold-change vehicle；20, the second automatic opening and closing door；21, second position sensor；22, the second code reader；
23, chuck under open mold；24, chuck in open mold；25, mold rollgang；26, automatic progressive die roller-way；27, manipulator；28,
Depanning conveys door.
Specific embodiment
In the following, the utility model is specifically described by illustrative embodiment.It should be appreciated, however, that not having
In the case where being further discussed below, element, structure and features in an embodiment can also be advantageously incorporated into other implementations
In mode.
In the description of the present invention, it should be understood that term " center ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of describing the present invention and simplifying the description, rather than indication or suggestion is signified
Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this is practical
Novel limitation.
Term " first ", " second " be used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or
Implicitly indicate the quantity of indicated technical characteristic." first " is defined as a result, the feature of " second " can be expressed or imply
Ground includes one or more of the features.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be directly connected, the connection inside two elements can also be can be indirectly connected through an intermediary.For
For those skilled in the art, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
Embodiment: as shown in Figure 1 and Figure 2, the utility model embodiment provides a kind of product of rubber and plastic continuous process system, packet
The heat preservation conveying loop wire 1 for conveying empty mold is included, is set on heat preservation conveying loop wire 1 and is used for the heat preservation transfer rings
Line 1 conveys the progressive die conveying door 2 of empty mold, is set to the vacuum casting device kept the temperature on conveying 1 side of loop wire and sets
The folding mould device and vulcanization plant being placed on the heat preservation conveying 1 other side of loop wire, the folding mould device and vulcanization plant
The product pipeline 3 for conveying the product of rubber and plastic after vulcanizing is provided on side far from the heat preservation conveying loop wire 1.
The utility model provides a kind of product of rubber and plastic continuous process system, successively rationally setting heat preservation conveying loop wire 1, vacuum
The topology layout of casting device, folding mould device and vulcanization plant, operate the connecting of each device it is scientific and reasonable, strong operability and
It is high-efficient, it is uniformly controlled whole production line by controller, makes unmanned factory, intelligence degree is high, it saves labour turnover,
Work efficiency is high and product quality obtains effective guarantee, overcomes the problem that production line intelligence degree is not high in the prior art,
The automation control for realizing product of rubber and plastic tinuous production requires stringent product of rubber and plastic especially for bubble, provides
Product of rubber and plastic tinuous production is arranged vacuum casting device, the bubble rate of product of rubber and plastic is preferably minimized, product of rubber and plastic is improved
The quality of production.
In addition, as shown in figure 3, in order to meet product of rubber and plastic vulcanization before operation, and with the conveying operations of empty mold stablize
Linking, the vacuum casting device include for placing the vacuum pouring pedestal 4 of the empty mold, being connected to the vacuum pouring
For conveying the empty mold of non-material feeding to the vacuum pouring pedestal 4 and to the heat preservation between pedestal 4 and heat preservation conveying loop wire 1
Conveying loop wire 1 conveys the automatic mold-change roller-way 5 of the rubber-plastic product mould after material feeding, is buckled in 4 top of vacuum pouring pedestal
Clamping vacuum (-tight) housing 6 and be set to the plug hole 7 that material feeding is used on the clamping vacuum (-tight) housing 6, the product of rubber and plastic continuously gives birth to
Production system further comprises the casting head 8 for the material feeding into the plug hole 7.Preferred to convenient for empty mold and rubber and plastic
The conveying of product mold, the automatic mold-change roller-way 5 is provided with two rows of roller-ways, and is fixedly connected between two rows of roller-ways for defeated
Send the cylinder of sky mold or rubber mould；Or it will note when needing to convey the empty mold of non-material feeding to vacuum pouring pedestal 4
When rubber mould after the completion of material exports, empty mold is dragged using the cylinder in automatic mold-change roller-way 5 between two roller-ways
Or after the pedestal of rubber mould, disengaging is realized by dragging back and forth.In order to further increase product of rubber and plastic continuous production
Intelligent operation, the vacuum casting device further comprise for take it is described clamping vacuum (-tight) housing 6 vacuum (-tight) housing claw
9.It is preferred that the vacuum (-tight) housing claw 9 is set on side of the vacuum pouring pedestal 4 far from heat preservation conveying loop wire 1.Specifically,
The vacuum pouring pedestal 4 is provided with bracket 10 far from the side of heat preservation conveying loop wire 1, and the vacuum (-tight) housing claw 9 is connected to institute
It states on bracket 10, the vacuum (-tight) housing claw 9 includes towards clamping vacuum (-tight) housing 6 and the first claw 91 being oppositely arranged and the second claw
92, the bracket 10 is provided with the first perpendicular rail 101 along the vertical direction and the second perpendicular rail 102, first claw 91 pass through pedestal
103 are connected on the first perpendicular rail 101 and do vertical motion along the first perpendicular rail 101, and second claw 92 is connected by pedestal 103
Vertical motion is done on to the second perpendicular rail 102 and along the second perpendicular rail 102；First claw 91 and the second claw 92 with the bottom
Seat 103 is rotatablely connected, when needing vacuum (-tight) housing claw 9 to clamp the clamping vacuum (-tight) housing 6, first claw 91 and the second claw
92 rotate towards the clamping vacuum (-tight) housing 6, until the clamping vacuum (-tight) housing 6 is held on first claw 91 and the second claw
Between 92, when being interlockingly connected at this time as needed that vacuum (-tight) housing 6 will be clamped with vacuum pouring pedestal 4, then the first claw 91 and second is driven
Claw 92, which synchronizes, to be moved downwardly to the clamping vacuum (-tight) housing 6 and is interlockingly connected with vacuum pouring pedestal 4；It such as needs that vacuum (-tight) housing 6 will be clamped
When being separated with 4 phase of vacuum pouring pedestal, then drive the first claw 91 and the second claw 92 do synchronize move upwards until clamping is true
Sky cover 6 is separated with 4 phase of vacuum pouring pedestal；Use is additionally provided between the automatic mold-change roller-way 5 and heat preservation conveying loop wire 1
In the first automatic opening and closing door 11 for blocking or being connected the automatic mold-change roller-way 5 and heat preservation conveying loop wire 1.Certainly positioned at described first
The side of dynamic switch gate 11 towards automatic mold-change roller-way 5 is provided with for detecting whether empty mold or rubber-plastic product mould are located at institute
State the first position sensor 12 at the first automatic opening and closing door 11；First automatic opening and closing door 11 conveys loop wire 1 towards heat preservation
Side be provided with the first code reader 13 of empty mold or rubber-plastic product mould for identification.The wherein first position sensor
12 and first code reader 13 will acquire the location information of sky mold and code scaning information is sent to controller, the controller is based on position
Confidence breath and code scaning information control the first automatic opening and closing door 11 and open, and control vacuum casting device work.First barcode scanning
The code scaning information that device 13 will acquire rubber-plastic product mould is sent to controller, and the controller is based on code scaning information, identifies rubber and plastic
Product mold is exported by vacuum casting device, and feeds back to controller, and the controller is empty by rubber-plastic product mould Auto-matching
Not busy vulcanization plant, and send instructions to heat preservation conveying loop wire 1 and be transported to rubber-plastic product mould locating for idle vulcanization plant
Before the automatic depanning roller-way 18 of position.It is preferred that the quantity of the vacuum casting device is multiple, the specific vacuum pouring dress
Setting quantity is 2~20, and is arranged along the side of the heat preservation conveying loop wire 1, and those skilled in the art can be according to plant area
Situation and product of rubber and plastic quantity-produced demand are selected；It is provided with positioned at the top of the plug hole 7 for connecting casting
Head 8 so that the track 14 that connect under the movement of sliding with each plug hole 7 of casting head 8, wherein described in pour
Note head 8 is slided along track 14 under the control of the controller and is moved to above the plug hole 7 to be poured, and dynamic by decline
Work is connect with plug hole 7, realizes the shot process in vacuum casting device.
In addition, as shown in figure 4, in order to guarantee the efficient vulcanization of product of rubber and plastic in the continuous production line, at the same realize with it is true
Effective linking of empty casting device automatic operation, the vulcanization plant include the sulphur for being heated to rubber-plastic product mould
Hot plate 15 and vulcanize lower hot plate 16 in change, hot plate 15 and vulcanizing is formed between lower hot plate 16 for placing rubber and plastic in the vulcanization
Product mold is set between the curing chamber 17 and heat preservation conveying loop wire 1 so that the curing chamber 17 that product of rubber and plastic is vulcanized
It is equipped with the automatic depanning roller-way 18 for the rubber-plastic product mould on the heat preservation conveying loop wire 1 to be delivered to curing chamber 17,
Setting is for being delivered to open mold dress for the rubber-plastic product mould after vulcanization between the curing chamber and the product pipeline 3
The automatic mold-change vehicle 19 set.In order to further increase the automatic operation of vulcanisation step in product of rubber and plastic continuous production processes, institute
It states and is additionally provided between automatic depanning roller-way 18 and heat preservation conveying loop wire 1 for blocking or being connected the automatic depanning roller-way
18 convey the second automatic opening and closing door 20 of loop wire 1 with heat preservation.Positioned at second automatic opening and closing door 20 towards automatic membrane roller-way
18 side is provided with to be passed for detecting the second position whether rubber-plastic product mould is located at second automatic opening and closing door 20
Sensor 21；The side of second automatic opening and closing door 20 towards heat preservation conveying loop wire 1 be provided with the empty mold for identification or
Second code reader 22 of rubber-plastic product mould；The code scaning information for the rubber-plastic product mould that second code reader 22 will acquire and
The location information that second position sensor 21 obtains is sent to controller, and the controller is based on code scaning information and location information is known
The not described rubber-plastic product mould and the position for confirming the rubber-plastic product mould, and rubber is confirmed based on location information and scanning information
Before modeling product mold has been transported to the automatic depanning roller-way 18 for the vulcanization plant present position being in idle condition, the system
Control heat preservation conveying loop wire 1 stops, and controls the second automatic opening and closing door 20 and open, and makes the rubber-plastic product mould in automatic depanning
Vulcanization plant is entered under the driving effect of roller-way.In order to further ensure when carrying out vulcanisation operation, rubber-plastic product mould
Connective stability, in the preferably described vulcanization hot plate 15 and vulcanize lower hot plate 16 be provided with for replace rubber-plastic product mould from
Dynamic mode locking part.
In addition, as shown in figure 4, in order to realize in product of rubber and plastic continuous production technology, for the rubber and plastic system after vulcanization
Product mold is effectively opened, and is connected with the effective of vulcanization plant automatic operation, and the folding mould device includes driving bottom
Seat is connected under the open mold of driving pedestal upper end chuck 24 in chuck 23 and open mold, for the product of rubber and plastic after vulcanizing
The mold rollgang 25 that is delivered under the open mold on chuck 23 and open mold between chuck 24 and for rubber will to be taken out
The empty mold of modeling product is delivered to the automatic progressive die roller-way 26 of heat preservation conveying loop wire 1.In order to realize product of rubber and plastic continuous production
In technique, for the automatic operation of open mold step operation, the preferably described folding mould device further comprises for by rubber
Modeling product removes and places the manipulator 27 in product pipeline 3.
Preferably, there are two the vulcanization plant is disposed adjacent, and vulcanization plant described in every two is connected to a folding
The number of combinations of mold device, specific vulcanization plant and folding mould device can be selected based on actual production requirement.
Meanwhile as depicted in figs. 1 and 2, it for the ease of the output of the empty mold after product of rubber and plastic production will be completed, or is directed to
The output of the empty mold needed replacing, the heat preservation, which conveys, to be additionally provided with for exporting the empty mold needed replacing on loop wire 1
Depanning convey door 28.In order to further increase Automatic Conveying and the output of sky mold, the preferably described progressive die conveys door 2 and goes out
The empty mold for identification is provided between mould conveying door 28 and heat preservation conveying loop wire 1 to convey to control the progressive die
The third code reader that door 2 and depanning conveying door 28 open or close.
This law utility model embodiment also provides a kind of product of rubber and plastic company based on above-mentioned product of rubber and plastic continuous process system
Continuous production method, comprising the following steps:
Step 1: progressive die: take sky mold be placed in progressive die conveying door at 2, open heat preservation conveying loop wire 1, vacuum casting device,
Folding mould device and vulcanization plant, the progressive die conveying door 2 are opened, and enter the empty mold on heat preservation conveying loop wire 1, at this time
Progressive die conveys the third code reader at door 2 and carries out barcode scanning to empty mold to obtain code scaning information, and the code scaning information is sent
To controller, the controller control heat preservation conveying loop wire 1 is opened；
Step 2: vacuum pumping mode: when controller receives the code scaning information of the first code reader 13 acquisition, described first is swept
Code device 13 identifies that the empty mold is located at the first automatic opening and closing door 11, and the controller control heat preservation conveying loop wire 1 is closed, together
When control the first automatic opening and closing door 11 unlatching, when controller receive first position sensor obtain location information when, control from
Move the unlatching of mold roller road 5, so that the sky mold is delivered on vacuum pouring pedestal 4 by automatic mold-change roller-way 5, snapping at this time
After upper clamping vacuum (-tight) housing 6, empty mold is vacuumized；
Step 3: vacuum pouring: after vacuum degree reaches regulation in the empty mold, the controller control casting head 8
It moves at the plug hole 7 placed and be on the vacuum casting device of free mold, and declines to connect with the sprue gate, Xiang Suoshu
Casting in empty mold, obtains rubber-plastic product mould after completing casting, carries out vacuumize process again to rubber-plastic product mould；It is to be done
After vacuumize process, vacuum (-tight) housing claw 9 opens the clamping vacuum (-tight) housing 6, opens first automatic opening and closing door 11, the rubber and plastic
Product mold is by the way that in the output of automatic mold-change roller-way 5 to heat preservation conveying loop wire 1, first code reader barcode scanning again identifies rubber
Modeling product mold is exported by vacuum casting device and is entered on heat preservation conveying loop wire 1, and code scaning information will be sent to institute again
Controller, the vulcanization plant that the controller confirmation is in idle condition are stated, and control the heat preservation conveying unlatching of loop wire 1 to make institute
Rubber mould is stated to be delivered at the vulcanization plant being in idle condition；
Step 4: high temperature vulcanized: when controller receives the code scaning information of the second code reader 22 acquisition, described second is swept
It is described before code device 22 identifies that the rubber-plastic product mould is located in the second automatic opening and closing door 20 of the vulcanization plant of idle state
Controller control heat preservation conveying loop wire 1 is closed, and the second automatic opening and closing door 20 of control is opened, when controller receives second position sensing
When the location information that device 21 obtains, controls automatic depanning roller-way 18 and open, so that the rubber-plastic product mould passes through automatic depanning
Roller-way 18 is delivered in the curing chamber 17 of vulcanization plant, and control at this time vulcanizes the upper decline of hot plate 15 and detains with lower hot plate 16 is vulcanized
It closes, curing chamber 17 is in closed state, keeps the product of rubber and plastic progress high temperature vulcanized to the stipulated time, driving vulcanizes upper hot plate
15 rise, and open curing chamber 17；
Step 5: the rubber-plastic product mould after vulcanization die sinking: being delivered to mold rollgang 25 by automatic mold-change vehicle 19
On, and be delivered under the open mold of folding mould device on chuck 23 via mold rollgang 25, chuck 24 declines in open mold
It is lockked with rubber-plastic product mould top plate, opens driving pedestal, open rubber-plastic product mould, control manipulator 27 for product of rubber and plastic
Taking-up is placed on product pipeline 3 to be delivered to subsequent processing；Folding mould device is molded, is driven in open mold on chuck 24
It rises, empty mold is delivered to heat preservation conveying loop wire 1 by automatic progressive die roller-way 26, is recycled into subsequent work.
In addition, such as the type for the product of rubber and plastic for needing replacing production in production process, by the empty mold needed replacing through going out
It is exported after third code reader identification at mould conveying door 28 by depanning conveying door 28, and by the empty mold to be produced used through progressive die
Heat preservation conveying loop wire 1 is delivered to after third code reader identification at conveying door 2, into production cycle.
The main utility model point of product of rubber and plastic continuous process system provided by the utility model is to keep the temperature transfer rings
Line, vacuum casting device, folding mould device, vulcanization plant and product pipeline for automatic mold-change roller-way, go out mold roller automatically
Road, mold rollgang and automatically into deflector roll road specific structure not as the utility model emphasis, it is all to can be realized sky
Mold or the corresponding roller-way structure of rubber mould transmission are within the protection scope of the present utility model.Based on the prior art and
Content disclosed in the utility model can directly acquire to obtain corresponding structure, select well known in the art for mold
The roller-way structure being transmitted.It is preferred that the automatic mold-change roller-way, automatic depanning roller-way and mold rollgang refer to me
Take charge of the structure that independent research is created, i.e. automatic mould changing device disclosed in the utility model patent of Publication No. CN106426667A
It is designed, i.e., in automatic mold-change roller-way, automatic depanning roller-way, mold rollgang and automatically into two roller-ways in deflector roll road
Between be respectively provided with cylinder, the pedestal of empty mold or rubber mould is dragged by cylinder to realize disengaging.
It is preferably MES system for control system formed in the controller among the above.MES system, that is, manufacturing enterprise
Production process executes system, is the production information management system of a set of Manufacture Enterprise workshop execution level.The utility model
Improvement be product of rubber and plastic continuous process system emphatically, and controller described in corresponding product of rubber and plastic continuous producing method
For the ordinary skill in the art, and those skilled in the art are based on conventional technical means and just can directly acquire to obtain, although not having
Body limits operating system, but based on product of rubber and plastic continuous producing method described in the utility model the behaviour that can directly acquire
Make system, it is within the protection scope of the present utility model.
Claims (10)
1. a kind of product of rubber and plastic continuous process system, it is characterised in that: convey loop wire including the heat preservation for conveying empty mold, set
Be placed on the heat preservation conveying loop wire for conveyed to the heat preservation conveying loop wire progressive die conveying door of empty mold, be set to it is described
The open mold dress that heat preservation conveys the vacuum casting device on loop wire side and is set on the heat preservation conveying loop wire other side
It sets and vulcanization plant, the folding mould device and vulcanization plant is provided on the side for conveying loop wire for defeated far from described keep the temperature
The product pipeline of product of rubber and plastic after sending vulcanization.
2. product of rubber and plastic continuous process system according to claim 1, it is characterised in that: the vacuum casting device includes
It is used for for placing the vacuum pouring pedestal of the empty mold, being connected between the vacuum pouring pedestal and heat preservation conveying loop wire
The empty mold of non-material feeding is conveyed to the vacuum pouring pedestal and conveys the product of rubber and plastic after material feeding to the heat preservation conveying loop wire
The automatic mold-change roller-way of mold, the clamping vacuum (-tight) housing for being buckled in the vacuum pouring base top and to be set to the clamping true
The plug hole of material feeding is used on sky cover, the product of rubber and plastic continuous process system to further comprise for into the plug hole
The casting head of material feeding.
3. product of rubber and plastic continuous process system according to claim 2, it is characterised in that: the vacuum casting device is into one
Step further includes the vacuum (-tight) housing claw for the clamping vacuum (-tight) housing of taking；
It is additionally provided between the automatic mold-change roller-way and heat preservation conveying loop wire for blocking or being connected the automatic mold-change
First automatic opening and closing door of roller-way and heat preservation conveying loop wire.
4. product of rubber and plastic continuous process system according to claim 3, it is characterised in that: be located at first automatic switch
Door is provided with towards the side of automatic mold-change roller-way for detecting whether empty mold or rubber-plastic product mould are located at described first certainly
First position sensor at dynamic switch gate；
The side of first automatic opening and closing door towards heat preservation conveying loop wire is provided with empty mold or product of rubber and plastic mould for identification
First code reader of tool.
5. product of rubber and plastic continuous process system according to claim 2, it is characterised in that: the number of the vacuum casting device
Amount is multiple, and is arranged along the side of the heat preservation conveying loop wire, is provided with above the plug hole for connecting
Casting head is connect so that the track that the casting head is connect under the movement of sliding with each plug hole.
6. product of rubber and plastic continuous process system according to claim 1, it is characterised in that: the vulcanization plant includes being used for
Hot plate and vulcanize lower hot plate in the vulcanization heated to rubber-plastic product mould, hot plate and vulcanizes between lower hot plate in the vulcanization
It is formed with for placing rubber-plastic product mould so that the curing chamber that product of rubber and plastic is vulcanized, the curing chamber and heat preservation are defeated
It send and is provided between loop wire for the rubber-plastic product mould on the heat preservation conveying loop wire to be delivered to going out automatically for curing chamber
Mold roller road, setting is for the rubber-plastic product mould after vulcanization to be delivered to out between the curing chamber and the product pipeline
The automatic mold-change vehicle of mold closing mechanism.
7. product of rubber and plastic continuous process system according to claim 6, it is characterised in that: the automatic depanning roller-way and institute
State second be additionally provided between heat preservation conveying loop wire for blocking or being connected the automatic depanning roller-way and heat preservation conveying loop wire
Automatic opening and closing door.
8. product of rubber and plastic continuous process system according to claim 7, it is characterised in that: be located at second automatic switch
The side of door towards roller-way of going out automatically is provided with for detecting whether rubber-plastic product mould is located at second automatic opening and closing door
The second position sensor at place；
The side of second automatic opening and closing door towards heat preservation conveying loop wire is provided with the empty mold or rubber and plastic system for identification
Second code reader of product mold；
Hot plate and the lower hot plate of vulcanization are provided with the automatic mode locking part for replacing rubber-plastic product mould in the vulcanization.
9. product of rubber and plastic continuous process system according to claim 1, it is characterised in that: the folding mould device includes driving
Dynamic pedestal is connected under the open mold of driving pedestal upper end chuck on chuck and open mold, for the product of rubber and plastic after vulcanizing
The mold rollgang that is delivered under the open mold on chuck and open mold between chuck and for product of rubber and plastic will to be taken out
Empty mold be delivered to heat preservation conveying loop wire automatic progressive die roller-way.
10. product of rubber and plastic continuous process system according to claim 9, it is characterised in that: the folding mould device is into one
Step further includes for removing and placing product of rubber and plastic in the manipulator of product pipeline；
The depanning conveying door for exporting the empty mold needed replacing is additionally provided on the heat preservation conveying loop wire；
The empty mould for identification is provided between the progressive die conveying door and depanning conveying door and heat preservation conveying loop wire
Tool is to control the third code reader that the progressive die conveying door and depanning conveying door open or close.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374215.XU CN208584709U (en) | 2018-08-23 | 2018-08-23 | Product of rubber and plastic continuous process system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374215.XU CN208584709U (en) | 2018-08-23 | 2018-08-23 | Product of rubber and plastic continuous process system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208584709U true CN208584709U (en) | 2019-03-08 |
Family
ID=65545089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821374215.XU Active CN208584709U (en) | 2018-08-23 | 2018-08-23 | Product of rubber and plastic continuous process system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208584709U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908823A (en) * | 2018-08-23 | 2018-11-30 | 青岛双星橡塑机械有限公司 | Product of rubber and plastic continuous process system and production method |
| CN111516246A (en) * | 2020-05-08 | 2020-08-11 | 玉环市鑫庄电子股份有限公司 | Six robot automatic production equipment of condenser plug |
-
2018
- 2018-08-23 CN CN201821374215.XU patent/CN208584709U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908823A (en) * | 2018-08-23 | 2018-11-30 | 青岛双星橡塑机械有限公司 | Product of rubber and plastic continuous process system and production method |
| CN108908823B (en) * | 2018-08-23 | 2023-08-15 | 青岛海琅智能装备有限公司 | Continuous production system and production method for rubber and plastic products |
| CN111516246A (en) * | 2020-05-08 | 2020-08-11 | 玉环市鑫庄电子股份有限公司 | Six robot automatic production equipment of condenser plug |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 266400 88 Gang Xing Road, POI Town, Huangdao District, Qingdao, Shandong Patentee after: Qingdao Shuangxing Equipment Manufacturing Co.,Ltd. Address before: 266000 88 Gang Xing Road, POI Town, Huangdao District, Qingdao, Shandong Patentee before: QINGDAO DOUBLESTAR RUBBER & PLASTIC MACHINERY Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 266400 88 Gang Xing Road, POI Town, Huangdao District, Qingdao, Shandong Patentee after: Qingdao Hailang Intelligent Equipment Co.,Ltd. Address before: 266400 88 Gang Xing Road, POI Town, Huangdao District, Qingdao, Shandong Patentee before: Qingdao Shuangxing Equipment Manufacturing Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |