CN208583651U - A kind of rice-pudding leaf automatic sorting device - Google Patents
A kind of rice-pudding leaf automatic sorting device Download PDFInfo
- Publication number
- CN208583651U CN208583651U CN201820868315.1U CN201820868315U CN208583651U CN 208583651 U CN208583651 U CN 208583651U CN 201820868315 U CN201820868315 U CN 201820868315U CN 208583651 U CN208583651 U CN 208583651U
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- China
- Prior art keywords
- rice
- pudding leaf
- pudding
- demarcation plate
- conveyor belt
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Abstract
The utility model discloses a kind of rice-pudding leaf automatic sorting device, it includes following part: haul mechanism, for conveying rice-pudding leaf and carrying out turn-over to rice-pudding leaf;Vision module, for rice-pudding leaf tow sides image to be shot and acquired;Control module for receiving the image information of vision module acquisition, and controls the driving device of haul mechanism and material storage mechanism;Material storage mechanism, for rice-pudding leaf to be stored in different zones respectively according to the quality of different rice-pudding leafs;The utility model can sub-elect different rice-pudding leafs, manpower needed for reducing artificial separation rice-pudding leaf and time cost according to rice-pudding leaf quality, and the phenomenon for reducing rice-pudding leaf breakage occurs, and improve rice-pudding leaf production and processing efficiency.
Description
Technical field
The utility model relates to sorting unit technical fields, in particular to a kind of rice-pudding leaf automatic sorting device.
Background technique
In daily life and in some certain conventional red-letter days, Zongzi is one of essential food.And rice-pudding leaf is then
The indispensable raw material of Zongzi, Zongzi production have certain period, and in special time period, demand is big, the prior art
In, the automated production of rice-pudding leaf is not ideal enough, and one of reason is exactly that the sorting of rice-pudding leaf is difficult to be realized certainly according to rice-pudding leaf quality
Dynamicization sorting generally requires oneself artificial judgement.In recent years, as machine vision technique continues to develop, vision skill can be passed through
Art analyzes and determines rice-pudding leaf quality, and rice-pudding leaf has the advantages that vein is few, lines is clear, edge is relatively regular and blade face is smooth, ten
Divide the application of suitable vision technique.
Utility model content
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of rice-pudding leaf automatic sorting devices, can be according to rice-pudding
Leaf quality sub-elects different rice-pudding leafs, and manpower and time cost needed for reducing artificial separation rice-pudding leaf reduce showing for rice-pudding leaf breakage
As occurring, improves rice-pudding leaf and produce and process efficiency.
The utility model is in order to solve the above technical problems, used technical solution is: a kind of rice-pudding leaf automatic sorting device,
It includes following part:
Haul mechanism, for conveying rice-pudding leaf and carrying out turn-over to rice-pudding leaf;
Vision module, for rice-pudding leaf tow sides image to be shot and acquired;
Control module for receiving the image information of vision module acquisition, and controls the drive of haul mechanism and material storage mechanism
Dynamic device;
Material storage mechanism, for rice-pudding leaf to be stored in different zones respectively according to the quality of different rice-pudding leafs.
Preferably, the haul mechanism is set on supporting mechanism, and the supporting mechanism includes vertical set on the multiple of ground
Bracket is successively arranged demarcation plate, middle demarcation plate and lower demarcation plate on the bracket from top to bottom.
Preferably, the haul mechanism includes also wrapping set on the upper conveyor belt device between upper demarcation plate and middle demarcation plate
The lower conveyor belt device being set between middle demarcation plate and lower demarcation plate is included, is connect at the top of the upper demarcation plate and orthodrome baffle,
The orthodrome baffle bottom is connect with lower conveyor belt device either flush and by small arc-shaped baffle with lower demarcation plate, it is described on
The conveying direction of conveyor-belt apparatus and lower conveyor belt device is opposite.
Preferably, the upper conveyor belt device includes the first crawler belt and two the first rollers inside the first crawler belt,
The first roller input terminal is connect with first motor output end;The lower conveyor belt device includes the second crawler belt and is set to the
Two the second rollers inside two crawler belts, the second roller input terminal are connect with the second motor output end.
Preferably, the feed end of the upper conveyor belt device is equipped with curved baffle, the conveying end of the lower conveyor belt device
End is equipped with discharge port.
Preferably, the vision module includes the CCD camera for being shot to the rice-pudding leaf in haul mechanism, described
CCD camera is connect with image pick-up card, and the CCD camera side is additionally provided with point light source.
Preferably, the control module includes microprocessor, and the image of the microprocessor input and vision module is adopted
The connection of truck output end, the microprocessor are connect with control flow, the output end of microprocessor and haul mechanism and storage machine
The driving motor control terminal of structure connects.
Preferably, the material storage mechanism includes the vertical material storage tube set on haul mechanism conveying end, the material storage tube bottom
Portion is connect by vertically arranged rotary shaft with horizontally disposed first gear, and the first gear is engaged with second gear, institute
It states second gear to connect with third motor output end, multiple stock chests is equipped at the top of the material storage tube.
Preferably, haul mechanism two sides are also vertically equipped with side baffle.
The utility model has the beneficial effects that
1, the utility model passes through the cooperation of side baffle, upper conveyor belt device, orthodrome baffle and lower conveyor belt device, can
So that rice-pudding leaf is moved along preset path, and realizes the turning operation of rice-pudding leaf in moving process, blade is not easy in whole process
It falls, transportational process is steady.
2, the utility model can extract vein line, rice-pudding leaf profile, blade face color difference, rice-pudding leaf size and be by vision module
The features such as no breakage can precisely quickly determine rice-pudding leaf quality.
3, the utility model is by the cooperation to supporting mechanism, haul mechanism, material storage mechanism, vision module, so that entirely
Sorting process realizes automation, does not need artificially to handle.
4, utility model device is compact-sized, and the efficiency of separation is high, and easily operated, effect is obvious.
5, the utility model can sub-elect different rice-pudding leafs according to rice-pudding leaf quality, reduce needed for artificial separation rice-pudding leaf
Manpower and time cost, the phenomenon for reducing rice-pudding leaf breakage occur, and improve rice-pudding leaf production and processing efficiency.
Detailed description of the invention
Fig. 1 is a kind of schematic perspective view of rice-pudding leaf automatic sorting device;
Fig. 2 is that Fig. 1 removes the schematic diagram of internal structure after a side baffle;
Fig. 3 is the structural schematic diagram that CCD camera and point light source are installed in upper demarcation plate;
Fig. 4 is the attachment structure schematic diagram of vision module and control module;
In figure, haul mechanism 1, upper conveyor belt device 1.1, the first crawler belt 1.1.1, the first roller 1.1.2, first motor
1.1.3, lower conveyor belt device 1.2, the second crawler belt 1.2.1, the second roller 1.2.2, the second motor 1.2.3, orthodrome baffle
1.3, small arc-shaped baffle 1.4, curved baffle 1.5, discharge port 1.6, side baffle 1.7, vision module 2, CCD camera 2.1, image
Capture card 2.2, point light source 2.3, control module 3, microprocessor 3.1, control flow 3.2, material storage mechanism 4, material storage tube 4.1, rotation
Axis 4.2, first gear 4.3, second gear 4.4, third motor 4.5, stock chest 4.6, supporting mechanism 5, bracket 5.1, upper separation
Plate 5.2, middle demarcation plate 5.3, lower demarcation plate 5.4.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments.
As shown in Figures 1 to 4, a kind of rice-pudding leaf automatic sorting device, it includes following part:
Haul mechanism 1, for conveying rice-pudding leaf and carrying out turn-over to rice-pudding leaf;
Vision module 2, for rice-pudding leaf tow sides image to be shot and acquired;
Control module 3 for receiving the image information of the acquisition of vision module 2, and controls haul mechanism 1 and material storage mechanism 4
Driving device;
Material storage mechanism 4, for rice-pudding leaf to be stored in different zones respectively according to the quality of different rice-pudding leafs.
Preferably, the haul mechanism 1 is set on supporting mechanism 5, and the supporting mechanism 5 includes vertical set on the more of ground
A bracket 5.1 is successively arranged demarcation plate 5.2, middle demarcation plate 5.3 and lower demarcation plate 5.4 on the bracket 5.1 from top to bottom.
In the present embodiment, haul mechanism 1 is divided into upper layer and lower layer by upper demarcation plate 5.2, middle demarcation plate 5.3 and lower demarcation plate 5.4, on
Layer installs conveyor-belt apparatus 1.1, and lower conveyor belt device 1.2 is installed by lower layer.
Preferably, the haul mechanism 1 includes set on the upper conveyor belt dress between upper demarcation plate 5.2 and middle demarcation plate 5.3
1.1 are set, further includes set on the lower conveyor belt device 1.2 between middle demarcation plate 5.3 and lower demarcation plate 5.4, the upper demarcation plate 5.2
It connects, 1.3 bottom of orthodrome baffle and 1.2 either flush of lower conveyor belt device and passes through at the top of orthodrome baffle 1.3
Small arc-shaped baffle 1.4 is connect with lower demarcation plate 5.4, the conveying direction of the upper conveyor belt device 1.1 and lower conveyor belt device 1.2
On the contrary.In the present embodiment, rice-pudding leaf conveys on upper conveyor belt device 1.1 first, then slides into great circle by conveying end
1.3 surface of arc baffle, then slides on lower conveyor belt device 1.2 again, this process makes rice-pudding leaf realize turning operation.More
For preferably, orthodrome baffle 1.3 and small arc-shaped baffle 1.4 are fixed on bracket 5.1 by screw, small arc-shaped baffle 1.4 is main
If protecting the end of lower conveyor belt device 1.2, prevent rice-pudding leaf from falling.
Preferably, the upper conveyor belt device 1.1 is including the first crawler belt 1.1.1 and inside the first crawler belt 1.1.1
Two the first roller 1.1.2, the first roller 1.1.2 input terminal are connect with first motor 1.1.3 output end;It is passed under described
Work-feeding means 1.2 include the second crawler belt 1.2.1 and two the second roller 1.2.2 inside the second crawler belt 1.2.1, and described the
Two roller 1.2.2 input terminals are connect with the second motor 1.2.3 output end.It is further preferable that the first crawler belt 1.1.1 and the second crawler belt
1.2.1 it is white crawler belt, bigger contrast can be formed with rice-pudding leaf color in this way, extracts rice-pudding leaf image convenient for vision module
Feature.
Preferably, the feed end of the upper conveyor belt device 1.1 is equipped with curved baffle 1.5, the lower conveyor belt device 1.2
Conveying end be equipped with discharge port 1.6.Curved baffle 1.5 can be used as feed inlet, prevent blade bent from tilting, blocking charging
Mouthful.
Preferably, the vision module 2 includes the CCD camera for being shot to the rice-pudding leaf in haul mechanism 1
2.1, the CCD camera 2.1 is connect with image pick-up card 2.2, and 2.1 side of CCD camera is additionally provided with point light source 2.3.
In the present embodiment, CCD camera 2.1 shoots the rice-pudding leaf photo on crawler belt at regular intervals, at image pick-up card 2.2
The microprocessor 3.1 of control module 3 is sent to after reason.
Preferably, the control module 3 includes microprocessor 3.1,3.1 input terminal of microprocessor and vision module 2
The connection of 2.2 output end of image pick-up card, the microprocessor 3.1 connect with control flow 3.2, the output of microprocessor 3.1
End is connect with the driving motor control terminal of haul mechanism 1 and material storage mechanism 4.Microprocessor 3.1 can obtain the figure of vision module 2
As the image information that capture card 2.2 acquires, the quality of rice-pudding leaf is then analyzed according to spectral discrimination, it is red in the present embodiment, mainly
Rice-pudding leaf quality is determined according to each section color difference in rice-pudding leaf size, whether damaged, rice-pudding leaf, last microprocessor
The driving motor control terminal of 3.1 control haul mechanisms 1 and material storage mechanism 4, and haul mechanism 1 and material storage mechanism 4 is made to generate phase
It should act, such as control haul mechanism 1 transports starting and stopping for rice-pudding leaf, controls the filling position of material storage mechanism 4;In this implementation
In example, microprocessor 3.1 preferably uses dsp chip, model TMS320C32.Control flow 3.2 can display operation situation,
Device operating parameter is arranged also by control flow 3.2 in user.
Preferably, the material storage mechanism 4 includes the vertical material storage tube 4.1 that end is conveyed set on haul mechanism 1, the storing
4.1 bottoms of cylinder are connect by vertically arranged rotary shaft 4.2 with horizontally disposed first gear 4.3, the first gear 4.3 and
Second gear 4.4 engages, and the second gear 4.4 connect with 4.5 output end of third motor, is equipped at the top of the material storage tube 4.1
Multiple stock chests 4.6.In the present embodiment, the control terminal of third motor 4.5 can obtain the control letter of the output of microprocessor 3.1
Number, corresponding actions are generated, so that second gear 4.4 rotates by a certain angle, the first gear 4.3 being engaged with also rotates certain angle
Degree, so that material storage tube 4.1 rotates by a certain angle, so that corresponding stock chest 4.6 receives the rice-pudding leaf of corresponding quality.
Preferably, 1 two sides of haul mechanism are also vertically equipped with side baffle 1.7.Side baffle 1.7 can prevent rice-pudding leaf from transporting
It is fallen during defeated from 1 side of haul mechanism.
Furthermore it is preferred that the vision module 2 in the present embodiment be installed on supporting mechanism 5 upper demarcation plate 5.2 and middle separation
On plate 5.3.Vision module 2 just can be arranged using demarcation plate 5.2 and middle demarcation plate 5.3 in this way, without in addition arranging branch again
Support body system.
The present embodiment working principle is as follows:
Feeding port where individual continues through curved baffle 1.5 by rice-pudding leaf first is sent into the of upper conveyor belt device 1.1
On one crawler belt 1.1.1, after first motor 1.1.3 work, the first roller 1.1.2 rotation drives the first crawler belt 1.1.1 mobile, rice-pudding leaf
When conveying on the first crawler belt 1.1.1, the CCD camera 2.1 on upper demarcation plate 5.2 is to rice-pudding on the first crawler belt 1.1.1
Leaf front is shot, and then rice-pudding leaf slides into 1.3 surface of orthodrome baffle by conveying end, then slides into lower conveyor belt dress
It sets on 1.2 the second crawler belt 1.2.1, this process makes rice-pudding leaf realize turning operation;After second motor 1.2.3 work, the
Two roller 1.2.2 rotation drives the second crawler belt 1.2.1 mobile, and rice-pudding leaf is located at middle demarcation plate when conveying on the second crawler belt 1.2.1
CCD camera 2.1 on 5.3 shoots the rice-pudding leaf reverse side on the second crawler belt 1.2.1, and then rice-pudding leaf is delivered to discharge port
1.6 place;In above process, CCD camera 2.1 shoots the rice-pudding leaf photo on crawler belt at regular intervals, passes through Image Acquisition
Be sent to the microprocessor 3.1 of control module 3 after 2.2 processing of card, microprocessor 3.1 according to rice-pudding leaf size, whether damaged, rice-pudding leaf
Interior each section color difference determines rice-pudding leaf quality, then the output of microprocessor 3.1 control signal, third motor 4.5
Control terminal obtain microprocessor 3.1 export control signal after, generate corresponding actions, then material storage tube 4.1 rotates certain angle
Degree finally receives the rice-pudding leaf of corresponding quality, i.e. the present embodiment can be according to rice-pudding so that corresponding stock chest 4.6 is directed at discharge port 1.6
Rice-pudding leaf is stored in material storage tube 4.1 in corresponding stock chest 4.6 by the different of leaf quality respectively, realizes sorting function, the present embodiment
Four stock chests 4.6 can sub-elect the rice-pudding leaf of four kinds of different qualities, and the quantity for opening up stock chest 4.6 can be come according to the actual situation
It is fixed.
The above embodiments are only the optimal technical scheme of the utility model, and are not construed as the limit for the utility model
System, the features in the embodiments and the embodiments of the present application in the absence of conflict, can mutual any combination.This is practical new
The protection scope of type should be with the technical solution of claim record, technical characteristic in the technical solution recorded including claim
Equivalents are protection scope.Equivalent replacement i.e. within this range is improved, also the protection scope of the utility model it
It is interior.
Claims (9)
1. a kind of rice-pudding leaf automatic sorting device, it is characterised in that: it includes following part:
Haul mechanism (1), for conveying rice-pudding leaf and carrying out turn-over to rice-pudding leaf;
Vision module (2), for rice-pudding leaf tow sides image to be shot and acquired;
Control module (3) for receiving the image information of vision module (2) acquisition, and controls haul mechanism (1) and material storage mechanism
(4) driving device;
Material storage mechanism (4), for rice-pudding leaf to be stored in different zones respectively according to the quality of different rice-pudding leafs.
2. a kind of rice-pudding leaf automatic sorting device according to claim 1, it is characterised in that: the haul mechanism (1) is set to
On supporting mechanism (5), the supporting mechanism (5) includes the vertical multiple brackets (5.1) for being set to ground, on the bracket (5.1)
It is successively arranged demarcation plate (5.2), middle demarcation plate (5.3) and lower demarcation plate (5.4) from top to bottom.
3. a kind of rice-pudding leaf automatic sorting device according to claim 2, it is characterised in that: the haul mechanism (1) includes
Upper conveyor belt device (1.1) between upper demarcation plate (5.2) and middle demarcation plate (5.3) further includes being set to middle demarcation plate
(5.3) the lower conveyor belt device (1.2) between lower demarcation plate (5.4), the upper demarcation plate (5.2) and orthodrome baffle
(1.3) top connection, orthodrome baffle (1.3) bottom and lower conveyor belt device (1.2) either flush and passes through small arc-shaped
Baffle (1.4) is connect with lower demarcation plate (5.4), the conveying side of the upper conveyor belt device (1.1) and lower conveyor belt device (1.2)
To opposite.
4. a kind of rice-pudding leaf automatic sorting device according to claim 3, it is characterised in that: the upper conveyor belt device
(1.1) include the first crawler belt (1.1.1) and be set to two internal first rollers (1.1.2) of the first crawler belt (1.1.1), described the
One roller (1.1.2) input terminal is connect with first motor (1.1.3) output end;The lower conveyor belt device (1.2) includes second
Crawler belt (1.2.1) and two second rollers (1.2.2) for being set to the inside the second crawler belt (1.2.1), second roller (1.2.2)
Input terminal is connect with the second motor (1.2.3) output end.
5. a kind of rice-pudding leaf automatic sorting device according to claim 3, it is characterised in that: the upper conveyor belt device
(1.1) feed end is equipped with curved baffle (1.5), and the conveying end of the lower conveyor belt device (1.2) is equipped with discharge port
(1.6).
6. a kind of rice-pudding leaf automatic sorting device according to claim 1, it is characterised in that: the vision module (2) includes
CCD camera (2.1) for being shot to the rice-pudding leaf on haul mechanism (1), the CCD camera (2.1) are adopted with image
Truck (2.2) connection, CCD camera (2.1) side is additionally provided with point light source (2.3).
7. a kind of rice-pudding leaf automatic sorting device according to claim 1 or 6, it is characterised in that: control module (3) packet
It includes microprocessor (3.1), image pick-up card (2.2) output end of microprocessor (3.1) input terminal and vision module (2) connects
Connect, the microprocessor (3.1) connect with control flow (3.2), microprocessor (3.1) output end and haul mechanism (1) and
The driving motor control terminal of material storage mechanism (4) connects.
8. a kind of rice-pudding leaf automatic sorting device according to claim 1, it is characterised in that: the material storage mechanism (4) includes
The vertical material storage tube (4.1) set on haul mechanism (1) conveying end, material storage tube (4.1) bottom passes through vertically arranged rotation
Shaft (4.2) is connect with horizontally disposed first gear (4.3), and the first gear (4.3) is engaged with second gear (4.4),
The second gear (4.4) connect with third motor (4.5) output end, and multiple stock chests are equipped at the top of the material storage tube (4.1)
(4.6).
9. a kind of rice-pudding leaf automatic sorting device according to claim 1, it is characterised in that: haul mechanism (1) two sides
Also vertically it is equipped with side baffle (1.7).
Priority Applications (1)
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CN201820868315.1U CN208583651U (en) | 2018-06-06 | 2018-06-06 | A kind of rice-pudding leaf automatic sorting device |
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CN201820868315.1U CN208583651U (en) | 2018-06-06 | 2018-06-06 | A kind of rice-pudding leaf automatic sorting device |
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CN201820868315.1U Expired - Fee Related CN208583651U (en) | 2018-06-06 | 2018-06-06 | A kind of rice-pudding leaf automatic sorting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108686970A (en) * | 2018-06-06 | 2018-10-23 | 三峡大学 | A kind of rice-pudding leaf automatic sorting device |
CN110899154A (en) * | 2019-11-18 | 2020-03-24 | 三峡大学 | Stackable reed leaf sorting and blanking device and using method thereof |
-
2018
- 2018-06-06 CN CN201820868315.1U patent/CN208583651U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108686970A (en) * | 2018-06-06 | 2018-10-23 | 三峡大学 | A kind of rice-pudding leaf automatic sorting device |
CN110899154A (en) * | 2019-11-18 | 2020-03-24 | 三峡大学 | Stackable reed leaf sorting and blanking device and using method thereof |
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