CN208556630U - A kind of automatic assembly line of console - Google Patents
A kind of automatic assembly line of console Download PDFInfo
- Publication number
- CN208556630U CN208556630U CN201821051081.8U CN201821051081U CN208556630U CN 208556630 U CN208556630 U CN 208556630U CN 201821051081 U CN201821051081 U CN 201821051081U CN 208556630 U CN208556630 U CN 208556630U
- Authority
- CN
- China
- Prior art keywords
- aluminum hull
- watchcase
- cylinder
- belt line
- automatic assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 59
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model relates to a kind of automatic assembly lines of console, including rack, rack to be equipped with: belt line is conveyed along local width direction watchcase placed side by side and spring;Rivet side mechanism is revolved, aluminum hull flange is held on watchcase by rotating;Watchcase shift mechanism grabs watchcase and is transferred in rotation rivet side mechanism positioned at belt line along the side in length direction;Aluminum hull is managed material and exports and be transferred to and revolved in the mechanism of rivet side by aluminum hull feeding machanism;Spring offset mechanism, positioned at belt line along the other side in length direction, crawl spring and the aluminum hull being laterally transferred in aluminum hull feeding machanism.The utility model can be realized the feed of the automation to console, button riveting assembling, improves working efficiency, is effectively reduced enterprise's production cost, whole device it is small in size, easy to operate, easy to use, assembling operation can be continued, accelerate productive temp.
Description
Technical field
The utility model relates to technical field of automation equipment, specifically a kind of automatic assembly line of console.
Background technique
Console on water heater is the important component of displays temperature, and a kind of console includes aluminum hull, spring and watchcase
It constitutes, spring is put into aluminum hull in assembly, then the flangikng of aluminum hull is buckled on the convex shoulder of watchcase, realization group
Dress.But the console assembling at present in producing line, mostly manual operation, labor intensity height, inefficiency cannot achieve automatic
Change work production, and artificial more due to participation, cause enterprise's production cost height, it is difficult to increase economic efficiency, therefore, compel
It is essential and wants a kind of equipment that can be used for console automatic assembling.
Summary of the invention
In order to avoid with solve above-mentioned technical problem, the utility model proposes a kind of automatic assembly lines of console.
Technical problem to be solved in the utility model is realized using following technical scheme:
A kind of automatic assembly line of console, including rack, the rack are equipped with:
Belt line is conveyed along local width direction watchcase placed side by side and spring.
Rivet side mechanism is revolved, aluminum hull flange is held on watchcase by rotating.
Watchcase shift mechanism grabs watchcase and is transferred to rotation rivet side positioned at belt line along the side in length direction
In mechanism.
Aluminum hull is managed material and exports and be transferred to and revolved in the mechanism of rivet side by aluminum hull feeding machanism.
Spring offset mechanism grabs spring and is laterally transferred to aluminium positioned at belt line along the other side in length direction
In aluminum hull in shell feeding machanism.
The belt line, rotation rivet side mechanism, watchcase shift mechanism, aluminum hull feeding machanism, spring offset mechanism are all connected with
There is a same controller, the controller is programmable PLC, and the programmable PLC controls cylinder component in each mechanism or motor
Movement.
The conveying zone face of the belt line is equipped with several working plates for being spacedly distributed, along itself on the working plate
Length direction set there are two place spring the first mounting hole, two with the second mounting holes of the bottom of watchcase cooperation.
The rotation rivet side mechanism includes: rotating mechanism as a further improvement of the utility model, from bottom to top successively
Aluminum hull, spring, watchcase are placed, and clamps aluminum hull and is rotated;Riveter structure is detained, is pressed on it to in-flanges the edge of aluminum hull
On the convex shoulder of watchcase.
The rotating mechanism includes that two width directions along belt line are arranged as a further improvement of the utility model,
For clamping the mounting base of aluminum hull.
The mounting base includes fixing seat, the coaxially connected bearing in fixing seat, the fastening rotation with bearing outer ring cooperation
Rotating disk is mounted on the collet for fastening the headgear and headgear that simultaneously convex shoulder positions on the inner ring for rotating gear and cooperating, slides vertically
It is dynamic to connect on the rack and be mounted on the take-up rod in collet.
The take-up rod is equipped with concave station, is equipped in the headgear and cooperates boss with concave station.Cooperated by concave station and boss,
The collet can rotate in take-up rod, and take-up rod can also push the spring collet move down, and then play contraction clamp
Effect.
Fastening rotation gear in two mounting bases is with the mutually inter-engaging, any one fastening rotation gear is engaged with long tooth
Item is fixed with the cylinder of pulling back that output end is connected with long rack gear in the rack.
Take-up rod in two mounting bases both passes through rack and is connected with the same drop-down cylinder.
The button riveter structure includes fixed station, the length direction along belt line as a further improvement of the utility model,
The pusher cylinder that connecting plate, the output end being slidably connected with fixed station are connected with connecting plate is equipped with two on the connecting plate side by side
A button side circular cone with the cooperation of adjacent mounting base, the aluminum hull flange that the button side circular cone will rotate in mounting base are fastened in table
On shell.
The watchcase shift mechanism includes bracket, along the length side of belt line as a further improvement of the utility model,
It is connected to the lower push cylinder being connect with bracket slide, the lead screw for being mounted on bracket and being connected with lower push cylinder, output shaft with lead screw
Motor, two vacuum chucks being connected with the output end of lower push cylinder, be mounted on the vacuum chuck and watchcase cooperate
Sucker lampshade.
The aluminum hull feeding machanism includes that cathode vibrating disk and cathode vibrate as a further improvement of the utility model,
The connected lose-lose errant of the discharge end of disk, along rack width direction be arranged No. 1 slide unit mould group, with No. 1 slide unit mould group
Output end be connected and be vertically arranged No. 2 slide unit mould groups, two be connected with the output end of No. 2 slide unit mould groups for clamping dual output
The pneumatic-finger of aluminum hull on track.
The lose-lose errant is in Y type as a further improvement of the utility model,.The center of two pneumatic-fingers away from
Two output ends of lose-lose errant are equidistant.
Two ends of the lose-lose errant are equipped with detection and completely expect and stop as a further improvement of the utility model,
Photoelectric sensor only.
The spring offset mechanism includes support, along the length side of belt line as a further improvement of the utility model,
The draft cylinder that is connected to the lifting cylinder, the output end that are connect with bearing sliding with lifting cylinder, two it is defeated with lifting cylinder
Outlet is connected and clamps the finger cylinder of spring.
It is equipped between the belt line and rotation rivet side mechanism after being same as assembling as a further improvement of the utility model,
The blanking slideway of console discharging.
The beneficial effects of the utility model are:
The utility model can be realized the feed of the automation to console, button riveting assembling, reduces artificial participation process, mitigates
Labor intensity improves working efficiency, is effectively reduced enterprise's production cost, whole device it is small in size, easy to operate, easy to use,
It can continue assembling operation, accelerate productive temp, be conducive to bring significant economic benefit for enterprise.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the partial structural diagram of Fig. 1;
Fig. 3 is the structural schematic diagram of watchcase shift mechanism and aluminum hull feeding machanism in the utility model;
Fig. 4 is the structural schematic diagram of spring shift mechanism in the utility model;
Fig. 5 is the assembling schematic diagram of rack and rotation rivet side mechanism in the utility model;
Fig. 6 is partial enlarged view at the I of Fig. 5;
Fig. 7 is the assembling front view of rack and rotation rivet side mechanism in the utility model;
Fig. 8 is the A-A of Fig. 7 to partial sectional view;
Fig. 9 is the perspective view of the explosion of console in the utility model;
Figure 10 is the schematic diagram of watchcase in the utility model.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, under
It is further described in face of the utility model.
As shown in Figures 1 to 10, the automatic assembly line of a kind of console, including rack 1, the rack 1 are equipped with:
Belt line 2 is conveyed along local width direction watchcase 7 placed side by side and spring 8.
Rivet side mechanism 3 is revolved, 9 flange of aluminum hull is held on watchcase 7 by rotating.
Watchcase shift mechanism 4 grabs watchcase 7 and is transferred to rotation rivet positioned at belt line 2 along the side in length direction
In side mechanism 3.
Aluminum hull 9 is managed material and exports and be transferred to and revolved in rivet side mechanism 3 by aluminum hull feeding machanism 5.
Spring offset mechanism 6 grabs spring 8 and is laterally transferred to positioned at belt line 2 along the other side in length direction
In aluminum hull 9 in aluminum hull feeding machanism 5.
The belt line 2, rotation rivet side mechanism 3, watchcase shift mechanism 4, aluminum hull feeding machanism 5, spring offset mechanism 6 are equal
It is connected with same controller, the controller is programmable PLC, and the programmable PLC controls cylinder component or electricity in each mechanism
The movement of machine.
The conveying zone face of the belt line 2 is equipped with several working plates 10 for being spacedly distributed, on the working plate 10
Along length direction set there are two place the first mounting hole 10a of spring 8, two and the bottom of watchcase 7 cooperates second pacify
Fill hole 10b.
The rotation rivet side mechanism 3 includes: rotating mechanism 31, is sequentially placed aluminum hull 9, spring 8, watchcase 7 from bottom to top, and
Aluminum hull 9 is clamped to be rotated;Riveter structure 32 is detained, is pressed on it on convex shoulder of watchcase 7 to in-flanges the edge of aluminum hull 9.
The rotating mechanism 31 includes that the mounting base for clamping aluminum hull 9 is arranged in two width directions along belt line 2.
The mounting base includes fixing seat 311, the coaxially connected bearing 312 in fixing seat 311 and 312 outer ring of bearing
The fastening rotation gear 313 of cooperation is mounted on the inner ring of fastening rotation gear 313 the simultaneously headgear 314 and headgear of convex shoulder positioning
The take-up rod 316 that the collet 315 of 314 cooperations, vertical sliding are connected in rack 1 and are mounted in collet 315.
The take-up rod 316 is equipped with concave station 316a, is equipped in the headgear 314 and cooperates boss 314a with concave station 316a.
Cooperated by concave station 316a and boss 314a, the collet 315 can rotate in take-up rod 316, and take-up rod 316 is also
Can push the spring collet 315 move down, and then play the role of shrink clamp.
Fastening rotation gear 313 in two mounting bases is with the mutually inter-engaging, any one fastening rotation gear 313 engages
There is long rack gear 317, the cylinder 318 of pulling back that output end is connected with long rack gear 317 is fixed in the rack 1.
Take-up rod 316 in two mounting bases both passes through rack 1 and is connected with the same drop-down cylinder 319.
The button riveter structure 32 includes what fixed station 321, the length direction along belt line 2 and fixed station 321 were slidably connected
The pusher cylinder 323 that connecting plate 322, output end are connected with connecting plate 322, set on the connecting plate 322 side by side there are two with phase
The button side circular cone 324 of adjacent mounting base cooperation, 9 flange of the aluminum hull fastening that the button side circular cone 324 will rotate in mounting base exist
On watchcase 7.
The watchcase shift mechanism 4 is slidably connected down with bracket 41 and pushes away including bracket 41, the length direction along belt line 2
Be connected with lead screw 43 44, two, motor of cylinder 42, lead screw 43, the output shaft for being mounted on bracket 41 and being connected with lower push cylinder 42
The vacuum chuck 45 being connected with the output end of lower push cylinder 42 is mounted on the suction cooperated with watchcase 7 on the vacuum chuck 45
Disk lampshade 46.The sucker lampshade 46 forms sealing space after contacting watchcase 7, to realize that vacuum chuck 45 draws watchcase 7.
The dual output that the aluminum hull feeding machanism 5 includes cathode vibrating disk 51, is connected with the discharge end of cathode vibrating disk 51
Track 52, along rack 1 width direction be arranged No. 1 slide unit mould group 53, be connected with the output end of No. 1 slide unit mould group 53 and perpendicular
No. 2 slide unit mould groups 54, two be directly arranged are connected with the output end of No. 2 slide unit mould groups 54 for clamping aluminium on lose-lose errant 52
The pneumatic-finger 55 of shell 9.
The lose-lose errant 52 is in Y type.The center of two pneumatic-fingers 55 is away from two outputs with lose-lose errant 52
End is equidistant.Realize crawl of two pneumatic-fingers 55 to aluminum hull 9 on lose-lose errant 52.
Two ends of the lose-lose errant 52 are equipped with the photoelectric sensor 56 that detection is completely expected and stopped.The photoelectricity
Sensor 56 is connected with controller, after controller receives the signal of photoelectric sensor 56, starts or stops cathode vibrating disk 51
Work.
The spring offset mechanism 6 includes the lifting that support 61, the length direction along belt line 2 and support 61 are slidably connected
Be connected with lifting cylinder 62 draft cylinder 63, two of cylinder 62, output end are connected and clamp with the output end of lifting cylinder 62
The finger cylinder 64 of spring 8.
The blanking slideway 11 of console discharging after being same as assembling is equipped between the belt line 2 and rotation rivet side mechanism 3.
The application method of the utility model is further elaborated below:
Firstly, manually watchcase 7 and spring 8 are individually positioned on working plate 10, with the movement of belt line 2, until arriving
Up to the discharge end of belt line 2;Meanwhile aluminum hull 9 manages material output from cathode vibrating disk 51, once send two aluminum hulls 9 to lose-lose
The discharge end of errant 52 after photoelectric sensor 56 detects aluminum hull 9 in place, illustrates that 52 feeding of lose-lose errant is full, by signal
It is transferred to controller, stops 51 feeding of cathode vibrating disk.
Then, controller starts 62 downward actuation of lifting cylinder, until two contacts of finger cylinder 64 are in belt line 2
Spring 8 and clamp, lifting cylinder 62 resets upwards, and draft cylinder 63 then pushes lifting cylinder 62 to slide on support 6, make hand
After referring to that cylinder 64 reaches on the aluminum hull 9 of 52 end of lose-lose errant, release spring 8 simultaneously falls into aluminum hull 9, and the retraction of draft cylinder 63 is multiple
Position;At this point, No. 1 slide unit mould group 53 drives No. 2 slide unit mould groups 54 to the top of aluminum hull 9, No. 2 slide unit mould groups 54 drive pneumatic hand
Refer to that 55 move downward and clamp the aluminum hull 9 of 52 end of lose-lose errant, No. 2 slide unit mould groups 54 reset and with No. 1 slide unit mould group
53 are moved at rotation rivet side mechanism 3, and the aluminum hull 9 equipped with spring 8 is discharged into collet 315 by pneumatic-finger 55.
At this point, lower push cylinder 42 drives vacuum chuck 45 to move down, and after sucker lampshade 46 touches watchcase 7, vacuum chuck 45
Watchcase 7 is sucked after the external vaccum-pumping equipment of access, motor 44 drives lead screw 43 to rotate, so that lower push cylinder 42 is moved to rotation
At rivet side mechanism 3, vacuum chuck 45 drops into watchcase 7 just in aluminum hull 9 after removing suction.
Then, controller starting drop-down cylinder 319, collet 315 drag take-up rod 316 and move down, and make collet 315
Tightening clamps aluminum hull 9, and cylinder 318 of pulling back drags long rack gear 317, rotates fastening rotation gear 313, to drive
Two collets 315 rotate, and pusher cylinder 323 pushes connecting plate 322, so that button side circular cone 324 touches the upper of aluminum hull 9
Edge continues to act with pusher cylinder 323, and 9 flange of aluminum hull is extruded on the convex shoulder of watchcase 7, realizes assembling.
Finally, the finished product after assembling is moved to 11 top of blanking slideway by vacuum chuck 45 by watchcase shift mechanism 4,
So that finished product slides into collected outside case.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model also has
Various changes and modifications, these changes and improvements are both fallen in claimed invention.The requires of the utility model protection
Range is defined by the appending claims and its equivalent thereof.
Claims (9)
1. a kind of automatic assembly line of console, including rack (1), it is characterised in that: the rack (1) is equipped with:
Belt line (2) is conveyed along local width direction watchcase placed side by side (7) and spring (8);
It revolves rivet side mechanism (3), aluminum hull (9) flange is held on watchcase (7) by rotating;
Watchcase shift mechanism (4) is located at belt line (2) along the side in length direction, grabs watchcase (7) and be transferred to rotation riveting
In Kou Bian mechanism (3);
Aluminum hull (9) are managed material and export and be transferred to and revolved in rivet side mechanism (3) by aluminum hull feeding machanism (5);
Spring offset mechanism (6) is located at belt line (2) along the other side in length direction, grabs spring (8) and laterally transfer
In aluminum hull (9) into aluminum hull feeding machanism (5).
2. the automatic assembly line of a kind of console according to claim 1, it is characterised in that: the rotation rivet side mechanism (3)
Include:
Rotating mechanism (31) is sequentially placed aluminum hull (9), spring (8), watchcase (7) from bottom to top, and clamps aluminum hull (9) and revolved
Turn;
It detains riveter structure (32), is pressed on it on convex shoulder of watchcase (7) to in-flanges the edge of aluminum hull (9).
3. the automatic assembly line of a kind of console according to claim 2, it is characterised in that: the rotating mechanism (31) includes
The mounting base for clamping aluminum hull (9) is arranged in two width directions along belt line (2);
The mounting base include fixing seat (311), the coaxially connected bearing (312) on fixing seat (311), with bearing (312)
Fastening rotation gear (313) of outer ring cooperation is mounted on the inner ring of fastening rotation gear (313) the simultaneously headgear of convex shoulder positioning
(314), it is connected on rack (1) with the collet (315) of headgear (314) cooperation, vertical sliding and is mounted on collet
(315) take-up rod (316) in;
Fastening rotation gear (313) in two mounting bases is with the mutually inter-engaging, any one fastening rotation gear (313) is engaged with
Long rack gear (317) is fixed with the cylinder of pulling back (318) that output end is connected with long rack gear (317) on the rack (1);
Take-up rod (316) in two mounting bases both passes through rack (1) and is connected with the same drop-down cylinder (319).
4. the automatic assembly line of a kind of console according to claim 3, it is characterised in that: the button riveter structure (32) includes
Connecting plate (322) that fixed station (321), the length direction along belt line (2) and fixed station (321) are slidably connected, output end with
The connected pusher cylinder (323) of connecting plate (322), sets that there are two cooperate with adjacent mounting base on the connecting plate (322) side by side
Button side circular cone (324).
5. the automatic assembly line of a kind of console according to claim 1, it is characterised in that: the watchcase shift mechanism (4)
The lower push cylinder (42) that is slidably connected including bracket (41), the length direction along belt line (2) and bracket (41) is mounted on bracket
(41) and with lower push cylinder (42) motor (44) that lead screw (43), the output shaft being connected are connected with lead screw (43), two pushed away under
The output end of cylinder (42) connected vacuum chuck (45) is mounted on and watchcase (7) cooperation on the vacuum chuck (45)
Sucker lampshade (46).
6. the automatic assembly line of a kind of console according to claim 1, it is characterised in that: the aluminum hull feeding machanism (5)
Including cathode vibrating disk (51), the lose-lose errant (52), the width along rack (1) that are connected with the discharge end of cathode vibrating disk (51)
No. 1 slide unit mould group (53) of degree direction setting, No. 2 slide units for being connected and being vertically arranged with the output end of No. 1 slide unit mould group (53)
Mould group (54), two gas being connected with the output end of No. 2 slide unit mould groups (54) for clamping aluminum hull (9) on lose-lose errant (52)
It starts to refer to (55).
7. the automatic assembly line of a kind of console according to claim 6, it is characterised in that: the lose-lose errant (52)
Two ends are equipped with the photoelectric sensor (56) that detection is completely expected and stopped.
8. the automatic assembly line of a kind of console according to claim 1, it is characterised in that: the spring offset mechanism (6)
Lifting cylinder (62), output end and the liter being slidably connected including support (61), the length direction along belt line (2) with support (61)
The connected draft cylinder (63) of sending down abnormally ascending cylinder (62), two be connected with the output end of lifting cylinder (62) and clamp the hand of spring (8)
Refer to cylinder (64).
9. the automatic assembly line of a kind of console according to claim 1, it is characterised in that: the belt line (2) and rotation riveting
The blanking slideway (11) of console discharging after being same as assembling is equipped between Kou Bian mechanism (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821051081.8U CN208556630U (en) | 2018-07-03 | 2018-07-03 | A kind of automatic assembly line of console |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821051081.8U CN208556630U (en) | 2018-07-03 | 2018-07-03 | A kind of automatic assembly line of console |
Publications (1)
Publication Number | Publication Date |
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CN208556630U true CN208556630U (en) | 2019-03-01 |
Family
ID=65490034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821051081.8U Expired - Fee Related CN208556630U (en) | 2018-07-03 | 2018-07-03 | A kind of automatic assembly line of console |
Country Status (1)
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CN (1) | CN208556630U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108857385A (en) * | 2018-07-03 | 2018-11-23 | 安徽派日特智能装备有限公司 | A kind of automatic assembly line of console |
-
2018
- 2018-07-03 CN CN201821051081.8U patent/CN208556630U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108857385A (en) * | 2018-07-03 | 2018-11-23 | 安徽派日特智能装备有限公司 | A kind of automatic assembly line of console |
CN108857385B (en) * | 2018-07-03 | 2024-04-05 | 安徽派日特智能装备有限公司 | Automatic instrument assembly line |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190301 |