CN209440993U - A kind of complete complex-curved screen process press of servo drive control monochrome double-station - Google Patents

A kind of complete complex-curved screen process press of servo drive control monochrome double-station Download PDF

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CN209440993U
CN209440993U CN201822262875.5U CN201822262875U CN209440993U CN 209440993 U CN209440993 U CN 209440993U CN 201822262875 U CN201822262875 U CN 201822262875U CN 209440993 U CN209440993 U CN 209440993U
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servo motor
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吴福富
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SHEN FA ENG Co Ltd
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SHEN FA ENG Co Ltd
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Abstract

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,该丝网印刷机由安装于机架上的触摸屏、上下料机械手系统、丝网印刷装置、产品工位转换装置、伺服驱动控制柜组成,本实用新型可对圆瓶、椭圆瓶双面、方瓶、多边形瓶产品丝网印刷,利用丝网印刷头竖直方向和水平方向运动以及印刷产品的旋转运动使丝网印刷头可以贴近或远离产品表面丝网印刷,该印刷机印刷效果良好,换瓶方便、周期短、效率高。

A single-color double-station complex curved surface screen printing machine controlled by full servo drive. Composed of a control cabinet, the utility model can screen-print round bottles, double-sided oval bottles, square bottles, and polygonal bottles. It can be screen printed close to or far away from the product surface. The printing effect of this printing machine is good, the bottle change is convenient, the cycle is short, and the efficiency is high.

Description

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机A full servo drive control single-color double-station complex curved surface screen printing machine

技术领域technical field

本实用新型涉及一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,属于自动化丝网印刷技术领域。The utility model relates to a full-servo drive-controlled single-color double-station complex curved screen printing machine, which belongs to the technical field of automatic screen printing.

背景技术Background technique

丝网印刷以其使用范围广、质量好、成本低等优点而受到广泛的应用。目前,丝网印刷从开始摆放至印刷工序等大都是由人工操作完成。因此,人工操作使得丝网印刷存在劳动强度高、生产效率低下、生产成本高等问题。Screen printing is widely used due to its wide range of applications, good quality and low cost. At present, screen printing is mostly completed by manual operation from the beginning to the printing process. Therefore, manual operation makes screen printing have problems such as high labor intensity, low production efficiency, and high production cost.

随着丝网印刷品种类的增多,丝网材料和丝网版的种类也与日俱增,而现有丝印设备也出现了一些自动化的丝网印刷设备,但大多数都是结构复杂,调试难度大,效率低,对调试人员的技术要求很高,且时间长,具体表现在一下几点:1、因为机械结构的联动只具有单向的往复运动,只能满足圆瓶,椭圆瓶单面,方瓶单面的印刷。2、针对玻璃瓶成型不稳定,无法形成很好的定位口,所以现有丝印设备原有的定位方式无法满足玻璃瓶的定位印刷要求。3、传动工位较多,增加换瓶的成本及时间。4、印刷周期动作包括上料、前后顶夹料、印刷、前后顶松开、下料、动作多、影响速度。With the increase in the types of screen printing products, the types of screen materials and screen plates are also increasing day by day, and some automated screen printing equipment have appeared in the existing screen printing equipment, but most of them are complex in structure, difficult to debug, and efficient. Low, high technical requirements for debugging personnel, and a long time, specifically in the following points: 1. Because the linkage of the mechanical structure only has one-way reciprocating motion, it can only meet the needs of round bottles, oval bottles, and square bottles. Single-sided printing. 2. In view of the unstable molding of the glass bottle, a good positioning opening cannot be formed, so the original positioning method of the existing silk screen printing equipment cannot meet the positioning printing requirements of the glass bottle. 3. There are many transmission stations, which increases the cost and time of changing bottles. 4. The printing cycle actions include feeding, front and rear top clamping, printing, front and rear top release, and unloading. Many actions affect the speed.

发明内容Contents of the invention

为了克服现有技术存在的缺陷,本实用新型提供一种全伺服驱动控制单色双工位复杂曲面丝网印刷机。主要解决了现有的单色丝网印刷机印刷速度慢,丝印质量不稳定的问题,一种全伺服驱动控制单色双工位复杂曲面丝网印刷机具有快速准确、可重复性强以及自动化程度高的特点,极大的减轻了单色丝网印刷的人工的压力,解决了传统丝印产品人工的问题,提高了丝印质量和速度,该单色丝网印刷机结构简单合理,在丝印时能保持固定印刷介质,工作可靠性高、丝印速度快、丝印效果好、丝印质量稳定,显著提高印刷质量。In order to overcome the defects of the prior art, the utility model provides a single-color double-station complex curved surface screen printing machine with full servo drive control. It mainly solves the problem of slow printing speed and unstable screen printing quality of the existing monochrome screen printing machine. A fully servo-driven monochrome double-station complex curved surface screen printing machine has fast, accurate, repeatable and automatic The high degree of characteristics greatly reduces the labor pressure of monochrome screen printing, solves the problem of manual labor of traditional screen printing products, and improves the quality and speed of screen printing. The monochrome screen printing machine has a simple and reasonable structure. It can keep the printing medium fixed, has high working reliability, fast screen printing speed, good screen printing effect, stable screen printing quality, and significantly improves the printing quality.

本实用新型可以针对圆瓶、椭圆双面、方瓶多面、多边形瓶多面印刷产品单色丝网印刷,印刷产品质量效果良好,这种单色丝网印刷复杂曲面产品的丝印机克服了目前单台单色丝网印刷机印刷复杂曲面产品时存在的缺陷问题,该单色丝网印刷机换瓶方便、周期短、效率高。The utility model can be used for monochrome screen printing of round bottles, ellipse double-sided, square bottle multi-sided, and polygonal bottle multi-faced printing products, and the quality of the printed products is good. There are defects in printing complex curved surface products with a monochrome screen printing machine. The monochrome screen printing machine is convenient for changing bottles, has a short cycle and high efficiency.

本实用新型可以通过采取以下技术方案予以实现:The utility model can be realized by taking the following technical solutions:

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机包括安装于机架1上的触摸屏2、上下料机械手系统、丝网印刷装置、产品工位转换装置、伺服驱动控制柜,上下料机械手系统包括上料机械手3、下料机械手4、下料输送带5、上料输送带17、第五伺服电机18、第一连接块19、第一滑动模组20、第一滑动块21、第一挡板22、第一旋转气缸23、第二挡板24、第二旋转气缸25;产品工位转换装置包括第一伺服电机6、第四伺服电机15、转盘16、第六伺服电机26、旋转台27 、第一治具28、第一连接座29、第二连接座30、第二治具31、第二底板32、第三连接座33、第一底板34;丝网印刷装置包括刮刀7、刮墨板8、丝印头9、第一侧板10、第二侧板11、第二伺服电机12、第三伺服电机13、网板夹14、第七伺服电机35、第三连接块36、第一丝杆37、第二丝杆螺母38、网板架39、第二滑动模组40、第三滑动模组41、第三滑动块42、第八伺服电机43、第三滑轨44、第四滑块45、第四连接块46、第四滑动块47、伺服驱动控制柜包括可编程控制器、第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器。A fully servo-driven control single-color double-station complex curved surface screen printing machine includes a touch screen 2 installed on a frame 1, a loading and unloading manipulator system, a screen printing device, a product station conversion device, and a servo-driven control cabinet. The feeding manipulator system includes a feeding manipulator 3, a feeding manipulator 4, a feeding conveyor belt 5, a feeding conveyor belt 17, a fifth servo motor 18, a first connecting block 19, a first sliding module 20, and a first sliding block 21 , the first baffle plate 22, the first rotary cylinder 23, the second baffle plate 24, the second rotary cylinder 25; the product station conversion device includes the first servo motor 6, the fourth servo motor 15, the turntable 16, the sixth servo motor 26. Rotary table 27, first fixture 28, first connection seat 29, second connection seat 30, second fixture 31, second bottom plate 32, third connection seat 33, first bottom plate 34; screen printing device Including scraper 7, squeegee 8, screen printing head 9, first side plate 10, second side plate 11, second servo motor 12, third servo motor 13, screen clamp 14, seventh servo motor 35, third Connecting block 36, first screw mandrel 37, second screw mandrel nut 38, grid frame 39, second sliding module 40, third sliding module 41, third sliding block 42, eighth servo motor 43, third The slide rail 44, the fourth slide block 45, the fourth connecting block 46, the fourth slide block 47, and the servo drive control cabinet include a programmable controller, a first servo controller, a second servo controller, a third servo controller, The fourth servo controller, the fifth servo controller, the sixth servo controller, the seventh servo controller and the eighth servo controller.

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,所述上料机械手3通过螺栓固定安装于第一旋转气缸23上,所述第一旋转气缸23通过螺栓固定安装于第一挡板22上,所述下料机械手4通过螺栓固定安装于第二旋转气缸25上,所述第二旋转气缸25通过螺栓固定安装于第二挡板24上,所述第一挡板22及第二挡板24通过螺栓固定安装于第一滑动块21上,所述第一滑动块21通过间隙配合安装于第一滑动模组20上,所述第五伺服电机18通过螺栓固定安装于第一滑动模组20上,所述第一滑动模组20 通过螺栓固定安装于第一连接块19上,所述第一连接块19通过螺栓固定安装于机架1上,上料输送带17及下料输送带5通过螺栓固定安装于机架1上。A fully servo-driven control single-color double-station complex curved surface screen printing machine, the feeding manipulator 3 is fixed on the first rotary cylinder 23 through bolts, and the first rotary cylinder 23 is fixed on the first rotary cylinder 23 through bolts. On the baffle plate 22, the blanking manipulator 4 is fixedly installed on the second rotary cylinder 25 by bolts, and the second rotary cylinder 25 is fixedly installed on the second baffle plate 24 by bolts. The first baffle plate 22 and The second baffle plate 24 is fixedly installed on the first sliding block 21 through bolts, and the first sliding block 21 is installed on the first sliding module 20 through clearance fit, and the fifth servo motor 18 is fixedly installed on the first sliding module 20 through bolts. On a sliding module 20, the first sliding module 20 is fixedly installed on the first connecting block 19 by bolts, and the first connecting block 19 is fixedly installed on the frame 1 by bolts, and the feeding conveyor belt 17 and The blanking conveyor belt 5 is fixedly installed on the frame 1 by bolts.

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,所述第六伺服电机26通过螺栓固定安装于旋转台27上,所述旋转台27通过螺栓固定安装于第三连接座33,上所述第三连接座33通过螺栓固定安装于机架1上,所述转盘16的中心轴通过螺栓固定安装于旋转台27的旋转面上,所述第一底板34及第二底板32通过螺栓固定安装于转盘16上,所述第四伺服电机15及第一连接座29通过螺栓固定安装于第一底板34上,所述第一伺服电机6及第二连接座30通过螺栓固定安装于第二底板32上,所述第一治具28通过螺栓固定安装于第一连接座29上,所述第二治具31通过螺栓固定安装于第二连接座30上。A full servo drive control single-color double-station complex curved surface screen printing machine, the sixth servo motor 26 is fixedly installed on the rotary table 27 by bolts, and the rotary table 27 is fixedly installed on the third connecting seat 33 by bolts The above-mentioned third connecting seat 33 is fixedly installed on the frame 1 by bolts, the central axis of the turntable 16 is fixedly installed on the rotating surface of the turntable 27 by bolts, the first bottom plate 34 and the second bottom plate 32 It is fixedly installed on the turntable 16 by bolts, the fourth servo motor 15 and the first connection seat 29 are fixed on the first bottom plate 34 by bolts, and the first servo motor 6 and the second connection seat 30 are fixed by bolts. On the second bottom plate 32 , the first jig 28 is fixedly mounted on the first connection base 29 by bolts, and the second jig 31 is fixedly mounted on the second connection base 30 by bolts.

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,所述触摸屏2安装于机架1上,所述第二侧板11通过螺栓固定安装于机架1上,所述第七伺服电机35通过螺栓固定安装于第三连接块36上,所述第一丝杆37通过联轴器固定安装于第七伺服电机35上,所述第二丝杆螺母38通过螺栓固定安装于第一侧板10上,所述网板夹14通过螺栓固定安装于网板架39上,所述网板架39通过螺栓固定安装于第四滑动块47上,所述第四滑动块47通过螺栓固定安装于第二滑动模组40上,所述刮刀7和刮墨板8通过螺栓固定安装于丝印头9上,所述丝印头9通过螺栓固定安装于第四滑块45上,所述第四滑块45通过间隙配合安装于第三滑轨44上,所述第八伺服电机43通过螺栓固定安装于第四连接块46上,所述与第八伺服电机43经减速箱传动连接的同步轮同步带连接刮刀7和刮墨板8,所述第四连接块46通过螺栓固定安装于第三滑动块42上,所述第三滑动块42通过螺栓固定安装于第三滑动模组41上,所述第二滑动模组40及第三滑动模组41通过螺栓固定安装于第一侧板10上,所述与第二伺服电机12通过螺栓固定安装在第三滑动模组41的侧面,所述与第三伺服电机13通过螺栓固定安装在第二滑动模组40的侧面。A full servo drive control single-color double-station complex curved surface screen printing machine, the touch screen 2 is installed on the frame 1, the second side plate 11 is fixed on the frame 1 by bolts, the seventh The servomotor 35 is fixedly installed on the third connection block 36 by bolts, the first screw rod 37 is fixedly installed on the seventh servomotor 35 by a coupling, and the second screw nut 38 is fixedly installed on the first screw nut by bolts. On the side plate 10, the screen clip 14 is fixedly installed on the screen frame 39 by bolts, and the screen frame 39 is fixedly installed on the fourth sliding block 47 by bolts, and the fourth sliding block 47 is fixed by bolts. Fixedly installed on the second sliding module 40, the scraper 7 and the ink scraper 8 are fixedly installed on the screen printing head 9 by bolts, and the screen printing head 9 is fixed on the fourth slider 45 by bolts. The four sliders 45 are installed on the third slide rail 44 through clearance fit, the eighth servo motor 43 is fixed on the fourth connecting block 46 through bolts, and the synchronous transmission connection with the eighth servo motor 43 is through the reduction box. The wheel timing belt connects the scraper 7 and the scraper 8, the fourth connecting block 46 is fixedly installed on the third sliding block 42 by bolts, and the third sliding block 42 is fixed on the third sliding module 41 by bolts , the second sliding module 40 and the third sliding module 41 are fixedly installed on the first side plate 10 by bolts, and the second servo motor 12 is fixed on the side of the third sliding module 41 by bolts, The third servo motor 13 is fixed on the side of the second sliding module 40 through bolts.

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,所述可编程控制器通过通讯电缆与触摸屏2连接,所述第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器通过通讯电缆与可编程控制器连接,所述第一伺服控制器通过电缆与第一伺服电机连接,所述第二伺服控制器通过电缆与第二伺服电机连接,所述第三伺服控制器通过电缆与第三伺服电机连接,所述第四伺服控制器通过电缆与第四伺服电机连接,所述第五伺服控制器通过电缆与第五伺服电机连接,所述第六伺服控制器通过电缆与第六伺服电机连接,所述第七伺服控制器通过电缆与第七伺服电机连接,所述第八伺服控制器通过电缆与第八伺服电机连接,所述可编程控制器、第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器安装于机架1底部的伺服驱动控制柜中。A fully servo-driven control single-color double-station complex curved surface screen printing machine, the programmable controller is connected to the touch screen 2 through a communication cable, the first servo controller, the second servo controller, and the third servo controller The controller, the fourth servo controller, the fifth servo controller, the sixth servo controller, the seventh servo controller and the eighth servo controller are connected to the programmable controller through a communication cable, and the first servo controller is connected to the programmable controller through a cable It is connected with the first servo motor, the second servo controller is connected with the second servo motor through a cable, the third servo controller is connected with the third servo motor through a cable, and the fourth servo controller is connected with the first servo motor through a cable. Four servo motors are connected, the fifth servo controller is connected with the fifth servo motor through a cable, the sixth servo controller is connected with the sixth servo motor through a cable, and the seventh servo controller is connected with the seventh servo motor through a cable. The motor is connected, the eighth servo controller is connected with the eighth servo motor through a cable, the programmable controller, the first servo controller, the second servo controller, the third servo controller, the fourth servo controller, The fifth servo controller, the sixth servo controller, the seventh servo controller and the eighth servo controller are installed in the servo drive control cabinet at the bottom of the frame 1 .

一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,所述产品印刷旋转及换面、上料、下料的转换动作均采用伺服电机和高精度丝杠螺母副控制,走位控制精确,能达到±0.1mm套位精度。A fully servo-driven control single-color double-station complex curved surface screen printing machine. The product printing rotation, surface change, loading, and unloading conversion actions are all controlled by servo motors and high-precision screw nuts. The control is precise, and the positioning accuracy can reach ±0.1mm.

本实用新型可以针对圆瓶、椭圆双面、方瓶多面、多边形瓶多面产品丝网印刷,且换瓶方便、周期短、效率高。The utility model can be used for screen printing on round bottles, oval double-sided, square bottles and polygonal bottles, and has the advantages of convenient bottle changing, short cycle and high efficiency.

本实用新型解决其技术问题所采用的技术方案是:一种全伺服驱动控制单色双工位复杂曲面丝网印刷机,该丝网印刷机包括安装于机架1上的触摸屏2、上下料机械手系统、丝网印刷装置、产品工位转换装置、伺服驱动控制柜,上下料机械手系统包括上料机械手3、下料机械手4、下料输送带5、上料输送带17、第五伺服电机18、第一连接块19、第一滑动模组20、第一滑动块21、第一挡板22、第一旋转气缸23、第二挡板24、第二旋转气缸25;产品工位转换装置包括第一伺服电机6、第四伺服电机15、转盘16、第六伺服电机26、旋转台27 、第一治具28、第一连接座29、第二连接座30、第二治具31、第二底板32、第三连接座33、第一底板34;丝网印刷装置包括刮刀7、刮墨板8、丝印头9、第一侧板10、第二侧板11、第二伺服电机12、第三伺服电机13、网板夹14、第七伺服电机35、第三连接块36、第一丝杆37、第二丝杆螺母 38、网板架39、第二滑动模组40、第三滑动模组41、第三滑动块42、第八伺服电机43、第三滑轨44、第四滑块45、第四连接块46、第四滑动块47、伺服驱动控制柜包括可编程控制器、第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器;所述上料机械手3通过螺栓固定安装于第一旋转气缸23上,所述第一旋转气缸23通过螺栓固定安装于第一挡板22上,所述下料机械手4通过螺栓固定安装于第二旋转气缸25上,所述第二气缸25通过螺栓固定安装于第二挡板24上,所述第一挡板22及第二挡板24通过螺栓固定安装于第一滑动块21上,所述第一滑动块21通过间隙配合安装于第一滑动模组20上,所述第五伺服电机18通过螺栓固定安装于第一滑动模组20上,所述第一滑动模组20 通过螺栓固定安装于第一连接块19上,所述第一连接块19通过螺栓固定安装于机架1上,上料输送带17及下料输送带5通过螺栓固定安装于机架1上;所述第六伺服电机29通过螺栓固定安装于旋转台27上,所述旋转台27通过螺栓固定安装于第三连接座33,上所述第三连接座33通过螺栓固定安装于机架1上,所述转盘16的中心轴通过螺栓固定安装于旋转台27的旋转面上,所述第一底板34及第二底板32通过螺栓固定安装于转盘16上,所述第四伺服电机15及第一连接座29通过螺栓固定安装于第一底板34上,所述第一伺服电机6及第二连接座30通过螺栓固定安装于第二底板32上,所述第一治具28通过螺栓固定安装于第一连接座29上,所述第二治具31通过螺栓固定安装于第二连接座30上;所述触摸屏2安装于机架1上,所述第二侧板11通过螺栓固定安装于机架1上,所述第七伺服电机35通过螺栓固定安装于第三连接块36上,所述第一丝杆37通过联轴器固定安装于第七伺服电机35上,所述第二丝杆螺母38通过螺栓固定安装于第一侧板10上,所述网板夹14通过螺栓固定安装于网板架39上,所述网板架39通过螺栓固定安装于第四滑动块47上,所述第四滑动块47通过螺栓固定安装于第二滑动模组40上,所述刮刀7和刮墨板8通过螺栓固定安装于丝印头9上,所述丝印头9通过螺栓固定安装于第四滑块45上,所述第四滑块45通过间隙配合安装于第三滑轨44上,所述第八伺服电机43通过螺栓固定安装于第四连接块46上,所述与第八伺服电机43经减速箱传动连接的同步轮同步带连接刮刀7和刮墨板8,所述第四连接块46通过螺栓固定安装于第三滑动块42上,所述第三滑动块42通过螺栓固定安装于第三滑动模组41上,所述第二滑动模组40及第三滑动模组41通过螺栓固定安装于第一侧板10上,所述与第二伺服电机12通过螺栓固定安装在第三滑动模组41的侧面,所述与第三伺服电机13通过螺栓固定安装在第二滑动模组40的侧面;所述可编程控制器通过通讯电缆与触摸屏2连接,所述第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器通过通讯电缆与可编程控制器连接,所述第一伺服控制器通过电缆与第一伺服电机连接,所述第二伺服控制器通过电缆与第二伺服电机连接,所述第三伺服控制器通过电缆与第三伺服电机连接,所述第四伺服控制器通过电缆与第四伺服电机连接,所述第五伺服控制器通过电缆与第五伺服电机连接,所述第六伺服控制器通过电缆与第六伺服电机连接,所述第七伺服控制器通过电缆与第七伺服电机连接,所述第八伺服控制器通过电缆与第八伺服电机连接,所述可编程控制器、第一伺服控制器、第二伺服控制器、第三伺服控制器、第四伺服控制器、第五伺服控制器、第六伺服控制器、第七伺服控制器及第八伺服控制器安装于机架(1)底部的伺服驱动控制柜中。The technical solution adopted by the utility model to solve the technical problem is: a full servo drive control single-color double-station complex curved surface screen printing machine, the screen printing machine includes a touch screen 2 installed on the frame 1, a loading and unloading Manipulator system, screen printing device, product station conversion device, servo drive control cabinet, loading and unloading manipulator system includes feeding manipulator 3, unloading manipulator 4, unloading conveyor belt 5, loading conveyor belt 17, and fifth servo motor 18. First connecting block 19, first sliding module 20, first sliding block 21, first baffle 22, first rotary cylinder 23, second baffle 24, second rotary cylinder 25; product station conversion device Including the first servo motor 6, the fourth servo motor 15, the turntable 16, the sixth servo motor 26, the rotary table 27, the first jig 28, the first connecting seat 29, the second connecting seat 30, the second jig 31, The second bottom plate 32, the third connection seat 33, the first bottom plate 34; the screen printing device includes a scraper 7, a squeegee 8, a screen printing head 9, a first side plate 10, a second side plate 11, and a second servo motor 12 , the third servo motor 13, the screen clip 14, the seventh servo motor 35, the third connecting block 36, the first screw mandrel 37, the second screw nut 38, the grid frame 39, the second sliding module 40, the first Three sliding modules 41, the third sliding block 42, the eighth servo motor 43, the third sliding rail 44, the fourth sliding block 45, the fourth connecting block 46, the fourth sliding block 47, the servo drive control cabinet includes programmable control controller, the first servo controller, the second servo controller, the third servo controller, the fourth servo controller, the fifth servo controller, the sixth servo controller, the seventh servo controller and the eighth servo controller; The feeding manipulator 3 is fixedly installed on the first rotating cylinder 23 by bolts, the first rotating cylinder 23 is fixedly installed on the first baffle plate 22 by bolts, and the unloading manipulator 4 is fixedly installed on the second rotating cylinder 22 by bolts. On the rotary cylinder 25, the second cylinder 25 is fixedly installed on the second baffle plate 24 by bolts, and the first baffle plate 22 and the second baffle plate 24 are fixedly installed on the first sliding block 21 by bolts. The first sliding block 21 is installed on the first sliding module 20 through clearance fit, the fifth servo motor 18 is fixed on the first sliding module 20 through bolts, and the first sliding module 20 is fixed on the first sliding module 20 through bolts. On the first connecting block 19, the first connecting block 19 is fixedly installed on the frame 1 by bolts, and the feeding conveyor belt 17 and the unloading conveyor belt 5 are fixedly installed on the frame 1 by bolts; the sixth The servo motor 29 is fixedly installed on the turntable 27 by bolts, and the turntable 27 is fixedly installed on the third connecting seat 33 by bolts, and the third connecting seat 33 is fixedly installed on the frame 1 by bolts, and the turntable The central axis of 16 is fixedly installed on the rotating surface of the turntable 27 by bolts, the first bottom plate 34 and the second bottom plate 32 are fixed on the turntable 16 by bolts, the fourth servo motor 15 and the first connecting seat 29 Installed on the first bottom plate 34 by bolts, the first servo The servo motor 6 and the second connection seat 30 are fixedly installed on the second bottom plate 32 by bolts, the first fixture 28 is fixed on the first connection seat 29 by bolts, and the second fixture 31 is fixed by bolts. on the second connection seat 30; the touch screen 2 is installed on the frame 1, the second side plate 11 is fixed on the frame 1 by bolts, and the seventh servo motor 35 is fixed on the third by bolts. On the connecting block 36, the first screw rod 37 is fixedly installed on the seventh servo motor 35 through a coupling, and the second screw nut 38 is fixedly installed on the first side plate 10 through bolts. The clamp 14 is fixedly installed on the grid frame 39 by bolts, and the grid frame 39 is fixed on the fourth sliding block 47 by bolts, and the fourth sliding block 47 is fixed on the second sliding module 40 by bolts The scraper 7 and the squeegee 8 are fixedly installed on the screen printing head 9 by bolts, and the screen printing head 9 is fixed on the fourth slider 45 by bolts, and the fourth slider 45 is installed on the first slider 45 through clearance fit. On the three slide rails 44, the eighth servo motor 43 is fixedly installed on the fourth connection block 46 by bolts, and the synchronous wheel synchronous belt connected with the eighth servo motor 43 through the transmission of the reduction box is connected to the scraper 7 and the ink scraper 8. The fourth connecting block 46 is fixedly installed on the third sliding block 42 by bolts, the third sliding block 42 is fixed on the third sliding module 41 by bolts, the second sliding module 40 and The third sliding module 41 is fixedly installed on the first side plate 10 by bolts, and the second servo motor 12 is fixed on the side of the third sliding module 41 by bolts, and the third servo motor 13 is connected by bolts. Fixedly installed on the side of the second sliding module 40; the programmable controller is connected with the touch screen 2 through a communication cable, and the first servo controller, the second servo controller, the third servo controller, and the fourth servo controller The controller, the fifth servo controller, the sixth servo controller, the seventh servo controller and the eighth servo controller are connected to the programmable controller through a communication cable, and the first servo controller is connected to the first servo motor through a cable , the second servo controller is connected to the second servo motor through a cable, the third servo controller is connected to the third servo motor through a cable, and the fourth servo controller is connected to the fourth servo motor through a cable, so The fifth servo controller is connected to the fifth servo motor through a cable, the sixth servo controller is connected to the sixth servo motor through a cable, the seventh servo controller is connected to the seventh servo motor through a cable, and the sixth servo controller is connected to the sixth servo motor through a cable. Eight servo controllers are connected with the eighth servo motor through cables, the programmable controller, the first servo controller, the second servo controller, the third servo controller, the fourth servo controller, the fifth servo controller, The sixth servo controller, the seventh servo controller and the eighth servo controller are installed in the servo drive control cabinet at the bottom of the frame (1).

作为本实用新型的进一步改进,所述产品丝印的具体步骤如下:As a further improvement of the utility model, the specific steps of silk screen printing of the product are as follows:

所述丝网印刷装置通过伺服电机驱动与高精度的丝杠螺母配合使用,控制丝网印刷头垂直升降及水平运动,丝网印刷装置形成闭环控制系统,在丝网印刷过程中,丝网印刷装置可以任意垂直升降及横向水平运动,始终保持与印刷产品的保持一致距离,以便保证丝网印刷效果。The screen printing device is driven by a servo motor and used in conjunction with a high-precision screw nut to control the vertical lift and horizontal movement of the screen printing head. The screen printing device forms a closed-loop control system. During the screen printing process, the screen printing The device can be arbitrarily lifted vertically and horizontally and horizontally, and always maintains a consistent distance from the printed product in order to ensure the effect of screen printing.

所述丝印工位上的产品旋转、换面动作均采用伺服电机和高精度丝杠螺母副控制,走位控制精确,能达到±0.1mm套位精度。The product rotation and face-changing actions on the silk screen printing station are all controlled by servo motors and high-precision screw nuts, and the positioning control is precise, and the positioning accuracy can reach ±0.1mm.

与现有技术相比,本实用新型的优势在于:Compared with the prior art, the utility model has the advantages of:

1、全伺服运动控制,伺服电机与滚珠丝杠配合使用,走位控制精确,能达到±0.1mm套位精度。直接用参数设定印刷产品的外形尺寸,圆瓶、椭圆瓶、方瓶、多边形瓶产品全由参数化设置,无需调整机械结构,可以做到椭圆瓶双面丝印、方瓶多面丝印、多边形瓶多面丝印及球形曲面产品丝印。1. Full servo motion control, the servo motor is used in conjunction with the ball screw, the positioning control is precise, and the positioning accuracy can reach ±0.1mm. Directly use parameters to set the shape and size of printed products. Round bottles, oval bottles, square bottles, and polygonal bottles are all parameterized. There is no need to adjust the mechanical structure. Double-sided silk screen printing for oval bottles, multi-sided silk screen printing for square bottles, and polygonal bottles can be achieved. Multi-sided silk screen printing and spherical curved surface product silk screen printing.

2、为转盘式结构,简单且容易调试,减少了产品丝印过程动作,满足了现有旋转丝印存在的问题。2. It is a turntable structure, simple and easy to debug, which reduces the movement of the silk screen printing process of the product, and satisfies the problems existing in the existing rotary screen printing.

3、直接在转动的工位上完成丝印动作,丝印周期短,丝印效率高。3. Complete the screen printing action directly on the rotating station, the screen printing cycle is short and the screen printing efficiency is high.

附图说明Description of drawings

附图中的标记为:如图1、图2、图3、图4及图5所示,1-机架,2-触摸屏,3-上料机械手,4-下料机械手,5-下料输送带,6-第一伺服电机,7-刮刀,8-刮墨板,9-丝印头,10-第一侧板,11-第二侧板,12-第二伺服电机,13-第三伺服电机,14-网板夹,15-第四伺服电机,16-转盘,17-上料输送带,18-第五伺服电机,19-第一连接块,20-第一滑动模组,21-第一滑动块, 22-第一挡板,23-第一旋转气缸,24-第二挡板,25-第二旋转气缸,26-第六伺服电机,27-旋转台,28-第一治具,29-第一连接座,30-第二连接座,31-第二治具,32-第二底板,33-第三连接座,34-第一底板,35-第七伺服电机,36-第三连接块,37-第一丝杆,38-第二丝杆螺母,39-网板架,40-第二滑动模组,41-第三滑动模组,42-第三滑动块,43-第八伺服电机,44-第三滑轨,45-第四滑块,46-第四连接块,47-第四滑动块。The marks in the drawings are: as shown in Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, 1-frame, 2-touch screen, 3-loading manipulator, 4-unloading manipulator, 5-unloading Conveyor belt, 6-first servo motor, 7-squeegee, 8-squeegee, 9-screen printing head, 10-first side plate, 11-second side plate, 12-second servo motor, 13-third Servo motor, 14-screen clamp, 15-fourth servo motor, 16-turntable, 17-feeding conveyor belt, 18-fifth servo motor, 19-first connecting block, 20-first sliding module, 21 -The first sliding block, 22-the first baffle plate, 23-the first rotary cylinder, 24-the second baffle plate, 25-the second rotary cylinder, 26-the sixth servo motor, 27-rotary table, 28-the first Fixture, 29-first connecting seat, 30-second connecting seat, 31-second fixture, 32-second base plate, 33-third connecting seat, 34-first base plate, 35-seventh servo motor, 36-the third connecting block, 37-the first screw mandrel, 38-the second screw mandrel nut, 39-the grid frame, 40-the second sliding module, 41-the third sliding module, 42-the third sliding block , 43-the eighth servo motor, 44-the third slide rail, 45-the fourth slide block, 46-the fourth connecting block, 47-the fourth slide block.

图1是本实用新型的一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的结构立体图。Fig. 1 is a three-dimensional view of the structure of a full-servo drive-controlled single-color double-station complex curved surface screen printing machine of the present invention.

图2是本实用新型的一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的产品工位转换装置结构立体正视图。Fig. 2 is a three-dimensional front view of the structure of a product station conversion device of a full servo drive control single-color double-station complex curved surface screen printing machine of the present invention.

图3是本实用新型的一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的上下料机械手系统结构立体图。Fig. 3 is a three-dimensional view of the structure of a loading and unloading manipulator system of a fully servo-driven control single-color double-station complex curved surface screen printing machine of the present invention.

图4是本实用新型的一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的丝网印刷装置结构立体正视图。Fig. 4 is a three-dimensional front view of the screen printing device structure of a full-servo drive-controlled single-color double-station complex curved screen printing machine of the present invention.

图5是本实用新型一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的丝网印刷装置结构立体后视图。Fig. 5 is a three-dimensional rear view of the structure of the screen printing device of a full-servo drive-controlled single-color double-station complex curved surface screen printing machine of the present invention.

具体实施方式Detailed ways

以下结合附图对本实用新型的具体实施方式作详细描述。The specific embodiment of the utility model is described in detail below in conjunction with accompanying drawing.

本实用新型的工作原理:Working principle of the utility model:

如图1、图2、图3、图4及图5,一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的丝印动作顺序为:首先操作人员开启控制面板上的启动按钮,可编程控制器同时启动运行,操作人员把产品放至上料输送带17上,上料输送带17将产品输送到上料机械手3夹持位置,第五伺服电机18带着上下料机械手系统移动到上料位处,然后可编程控制器运行启动控制上料机械手3的气动控制阀打开,上料机械手3吸紧产品,第一旋转气缸23带着上料机械手3逆时针旋转90度后,逐渐靠近位于上料位处的第一治具28的顶端,上料机械手3继续推动直至将产品推入第一治具28的底端后,上料机械手3顺时针旋转90度后回到原位,然后可编程控制器运行启动控制第一治具28的气动控制阀打开,开始抽出产品内的空气,至真空状态,产品牢固的固定在第一治具28上,第六伺服电机26启动运行带着转盘16逆时针旋转180度后,第六伺服电机26停止运行,第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母 38连接的第一侧板10垂直向下运行,丝网印刷装置开始下降,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐靠近产品,在接触到丝印网版后停止下降,第八伺服电机43停止运行,第四伺服电机15带着紧固在第一治具28上的产品旋转,第三伺服电机13带着网版左右运动,使网版始终与产品的表面线速度一致,同时第二伺服电机12带着刮刀7和刮墨板8左右运动,使刮刀7始终与产品的最高点接触,同时第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母 38连接的第一侧板10垂直向上下运行,使网版始终与产品的最高点接触,对产品进行丝网印刷,印刷完成后,第四伺服电机15停止运行,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐远离产品至上限停止位,同时第六伺服电机26启动运行带着转盘16顺时针旋转180度后,第六伺服电机26停止运行,第五伺服电机18带着上下料机械手系统移动到下料位处,然后可编程控制器运行启动控制第二旋转气缸25带着下料机械手4逆时针旋转90度后,第二旋转气缸25真空的气动控制阀打开,下料机械手4吸紧产品后,第五伺服电机18启动,驱动第一滑动模组20带动下料机械手4和上料机械手3向左运动,使上料机械手3到达上料位置,下料机械手4顺时针旋转90度后第二旋转气缸25真空的气动控制阀关闭,松开产品,放至下料输送带5上,下料输送带5把印刷好的产品带走,至此,整个产品的丝印过程完成。设备在工作过程中通过无线触摸屏可以随时更改机器的相关参数,同时也可在线监控机器的工作状态。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the screen printing action sequence of a full servo drive control single-color double-station complex curved surface screen printing machine is as follows: firstly, the operator opens the start button on the control panel, The programmable controller starts running at the same time, and the operator puts the product on the feeding conveyor belt 17, and the feeding conveyor belt 17 transports the product to the clamping position of the feeding manipulator 3, and the fifth servo motor 18 moves the loading and unloading manipulator system to the At the feeding position, then the programmable controller starts to control the pneumatic control valve of the feeding manipulator 3 to open, and the feeding manipulator 3 sucks the product tightly. Close to the top of the first jig 28 at the feeding position, the feeding manipulator 3 continues to push until the product is pushed into the bottom of the first jig 28, and the feeding manipulator 3 rotates clockwise 90 degrees and returns to its original position , and then the programmable controller runs and starts to control the opening of the pneumatic control valve of the first jig 28, and starts to pump out the air in the product to a vacuum state, the product is firmly fixed on the first jig 28, and the sixth servo motor 26 starts to run After rotating the turntable 16 counterclockwise by 180 degrees, the sixth servo motor 26 stops running, and the seventh servo motor 35 starts running, and the first side plate 10 connected with the second screw nut 38 is vertically connected by the first screw mandrel 37 Running downwards, the screen printing device begins to descend, and the eighth servo motor 43 gradually approaches the product with the scraper 7 and squeegee 8 installed on the screen printing head 9, and stops descending after touching the screen printing plate. The eighth servo motor 43 stops running, the fourth servo motor 15 rotates with the product fastened on the first jig 28, and the third servo motor 13 moves the screen plate left and right, so that the screen plate is always consistent with the surface line speed of the product, while the first The second servo motor 12 moves left and right with the scraper 7 and the ink squeegee 8, so that the scraper 7 is always in contact with the highest point of the product, and the seventh servo motor 35 starts running at the same time, and the second screw nut is brought into contact with the second screw nut by the first screw mandrel 37. The first side plate 10 connected by 38 runs vertically up and down, so that the screen plate is always in contact with the highest point of the product, and the product is screen printed. After the printing is completed, the fourth servo motor 15 stops running, and the eighth servo motor 43 takes the The scraper 7 and squeegee 8 installed on the screen printing head 9 gradually move away from the product to the upper limit stop position. At the same time, the sixth servo motor 26 starts to run and rotates the turntable 16 clockwise by 180 degrees, and the sixth servo motor 26 stops. The five-servo motor 18 moves to the blanking position with the loading and unloading manipulator system, and then the programmable controller runs and starts to control the second rotary cylinder 25 to rotate 90 degrees counterclockwise with the blanking manipulator 4, and the second rotary cylinder 25 vacuum The pneumatic control valve is opened, and after the unloading manipulator 4 sucks the product tightly, the fifth servo motor 18 starts to drive the first sliding module 20 to drive the unloading manipulator 4 and the loading manipulator 3 to move to the left, so that the loading manipulator 3 reaches the loading position. position, after the unloading manipulator 4 rotates 90 degrees clockwise, the pneumatic control valve of the second rotary cylinder 25 vacuum is closed, the product is released, and placed on the unloading conveyor belt 5, and the unloading conveyor belt 5 is printed The product is taken away, so far, the silk screen printing process of the entire product is completed. During the working process of the equipment, the relevant parameters of the machine can be changed at any time through the wireless touch screen, and the working status of the machine can also be monitored online.

参考图4及图5,丝网印刷过程,可编程控制器启动运行,在对丝印产品牢固的固定在第一治具28上后,然后第六伺服电机26启动运行带着转盘16逆时针旋转180度,第六伺服电机26停止运行,丝网印刷装置开始下降,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐靠近丝印产品,在接触到丝印网版后停止下降,第八伺服电机43停止运行,第四伺服电机15带着紧固在第一治具28上的产品旋转,第三伺服电机13带着网版来回往复左右运动,同时第二伺服电机12带着刮刀7和刮墨板8来回往复左右运动,对产品进行丝网印刷,印刷完成后,第四伺服电机15停止运行,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐远离丝印产品,直到回到上限位限位开关处,第八伺服电机43停止运行,同时第六伺服电机26启动运行带着转盘16顺时针旋转180度后,第六伺服电机26停止运行,至此产品丝网印刷工序完成。Referring to Fig. 4 and Fig. 5, the screen printing process, the programmable controller starts to run, and after the screen printing product is firmly fixed on the first jig 28, then the sixth servo motor 26 starts to run and drives the turntable 16 to rotate counterclockwise 180 degrees, the sixth servo motor 26 stops running, the screen printing device starts to descend, and the eighth servo motor 43 gradually approaches the screen printing product with the scraper 7 and the squeegee 8 installed on the screen printing head 9, and touches the screen printing screen Then stop descending, the eighth servo motor 43 stops running, the fourth servo motor 15 rotates with the product fastened on the first jig 28, the third servo motor 13 moves back and forth with the screen plate, while the second servo motor The motor 12 moves back and forth with the scraper 7 and the squeegee 8 to screen print the product. After the printing is completed, the fourth servo motor 15 stops running, and the eighth servo motor 43 carries the scraper installed on the screen printing head 9. 7 and squeegee 8 gradually move away from the screen printing product until they return to the upper limit switch, the eighth servo motor 43 stops running, and at the same time the sixth servo motor 26 starts running and rotates the turntable 16 clockwise 180 degrees, the sixth The servo motor 26 stops running, and the product screen printing process is completed so far.

实施案例一:Implementation case one:

参考图1、图2、图3、图4及图5,椭圆瓶产品丝印:一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的丝印动作顺序为:首先操作人员开启控制面板上的启动按钮,可编程控制器同时启动运行,操作人员把椭圆瓶产品放至上料输送带17上,上料输送带17将椭圆瓶产品输送到上料机械手3夹持位置,第五伺服电机18带着上下料机械手系统移动到上料位处,然后可编程控制器运行启动控制上料机械手3的气动控制阀打开,上料机械手3吸紧椭圆瓶产品,第一旋转气缸23带着上料机械手3逆时针旋转90度后,逐渐靠近位于上料位处的第一治具28的顶端,上料机械手3继续推动直至将椭圆瓶产品推入第一治具28的底端后,上料机械手3顺时针旋转90度后回到原位,然后可编程控制器运行启动控制第一治具28的气动控制阀打开,开始抽出椭圆瓶产品内的空气,至真空状态,椭圆瓶产品牢固的固定在第一治具28上,第六伺服电机26启动运行带着转盘16逆时针旋转180度后,第六伺服电机26停止运行,第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母 38连接的第一侧板10垂直向下运行,丝网印刷装置开始下降,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐靠近椭圆瓶产品,在接触到丝印网版后停止下降,第八伺服电机43停止运行,第四伺服电机15带着紧固在第一治具28上的椭圆瓶产品旋转,第三伺服电机13带着网版左右运动,使网版始终与椭圆产品的表面线速度一致,同时第二伺服电机12带着刮刀7和刮墨板8左右运动,使刮刀7始终与产品的最高点接触,同时第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母38连接的第一侧板10垂直向上下运行,使网版始终与椭圆产品的最高点接触,对椭圆瓶产品进行丝网印刷,印刷完成后,第四伺服电机15停止运行,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐远离椭圆瓶产品至上限停止位,同时第六伺服电机26启动运行带着转盘16顺时针旋转180度后,第六伺服电机26停止运行,第五伺服电机18带着上下料机械手系统移动到下料位处,然后可编程控制器运行启动控制第二旋转气缸25带着下料机械手4逆时针旋转90度后,第二旋转气缸25真空的气动控制阀打开,下料机械手4吸紧椭圆瓶产品后,第五伺服电机18启动,驱动第一滑动模组20带动下料机械手4和上料机械手3向左运动,使上料机械手3到达上料位置,下料机械手4顺时针旋转90度后第二旋转气缸25真空的气动控制阀关闭,松开椭圆瓶产品,放至下料输送带5上,下料输送带5把印刷好的椭圆瓶产品带走,至此,整个椭圆瓶产品的丝印过程完成。Referring to Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, silk screen printing of oval bottle products: a fully servo-driven single-color double-station complex curved surface screen printing machine. The screen printing action sequence is as follows: first, the operator opens the control panel The start button on the button, the programmable controller starts to run at the same time, the operator puts the oval bottle product on the feeding conveyor belt 17, and the feeding conveyor belt 17 transports the oval bottle product to the clamping position of the feeding manipulator 3, and the fifth servo motor 18 moves to the feeding position with the loading and unloading manipulator system, and then the programmable controller runs and starts to control the pneumatic control valve of the feeding manipulator 3 to open, the feeding manipulator 3 sucks the oval bottle product tightly, and the first rotary cylinder 23 takes the upper After the feeding manipulator 3 rotates 90 degrees counterclockwise, it gradually approaches the top of the first jig 28 at the feeding position, and the feeding manipulator 3 continues to push until the oval bottle product is pushed into the bottom of the first jig 28, then the upper The material manipulator 3 rotates 90 degrees clockwise and returns to its original position, and then the programmable controller starts to control the opening of the pneumatic control valve of the first jig 28, and starts to draw out the air in the oval bottle product until it reaches a vacuum state, and the oval bottle product is firm fixed on the first jig 28, the sixth servo motor 26 starts running and rotates the turntable 16 counterclockwise 180 degrees, the sixth servo motor 26 stops running, the seventh servo motor 35 starts running, and the first screw rod 37 With the first side plate 10 connected to the second screw nut 38 running vertically downwards, the screen printing device starts to descend, and the eighth servo motor 43 takes the scraper 7 and the squeegee 8 installed on the screen printing head 9 gradually Close to the elliptical bottle product, stop descending after touching the screen printing screen, the eighth servo motor 43 stops running, the fourth servo motor 15 rotates with the elliptical bottle product fastened on the first jig 28, the third servo motor 13 Move left and right with the screen plate, so that the screen plate is always consistent with the surface linear speed of the elliptical product, and at the same time, the second servo motor 12 moves left and right with the scraper 7 and the squeegee 8, so that the scraper 7 is always in contact with the highest point of the product, and at the same time The seventh servo motor 35 starts to run, and runs vertically up and down with the first side plate 10 connected to the second screw nut 38 through the first screw mandrel 37, so that the screen plate is always in contact with the highest point of the elliptical product. The product is screen printed. After the printing is completed, the fourth servo motor 15 stops running, and the eighth servo motor 43 takes the scraper 7 and the scraper 8 installed on the screen printing head 9 to gradually move away from the oval bottle product to the upper limit stop position. After the sixth servo motor 26 starts running and rotates the turntable 16 clockwise by 180 degrees, the sixth servo motor 26 stops running, and the fifth servo motor 18 moves to the feeding position with the loading and unloading manipulator system, and then the programmable controller runs After starting and controlling the second rotary cylinder 25 to rotate 90 degrees counterclockwise with the feeding manipulator 4, the pneumatic control valve of the vacuum of the second rotating cylinder 25 is opened, and after the feeding manipulator 4 sucks the oval bottle product tightly, the fifth servo motor 18 is started. Drive the first sliding module 20 to drive the unloading manipulator 4 and the loading manipulator 3 to move to the left, so that the loading manipulator 3 reaches the loading position, and the unloading manipulator 4 rotates 90 degrees clockwise Afterwards, the pneumatic control valve of the second rotary cylinder 25 vacuum is closed, the oval bottle product is released, and placed on the unloading conveyor belt 5, and the unloading conveyor belt 5 takes away the printed oval bottle product. So far, the entire oval bottle product The silkscreen process is complete.

实施案例二:Implementation case two:

参考图1、图2、图3、图4及图5,多边形瓶产品丝印:一种全伺服驱动控制单色双工位复杂曲面丝网印刷机的丝印动作顺序为:首先操作人员开启控制面板上的启动按钮,可编程控制器同时启动运行,操作人员把多边形瓶产品放至上料输送带17上,上料输送带17将多边形瓶产品输送到上料机械手3夹持位置,第五伺服电机18带着上下料机械手系统移动到上料位处,然后可编程控制器运行启动控制上料机械手3的气动控制阀打开,上料机械手3吸紧多边形瓶产品,第一旋转气缸23带着上料机械手3逆时针旋转90度后,逐渐靠近位于上料位处的第一治具28的顶端,上料机械手3继续推动直至将多边形瓶产品推入第一治具28的底端后,上料机械手3顺时针旋转90度后回到原位,然后可编程控制器运行启动控制第一治具28的气动控制阀打开,开始抽出多边形瓶产品内的空气,至真空状态,多边形瓶产品牢固的固定在第一治具28上,第六伺服电机26启动运行带着转盘16逆时针旋转180度后,第六伺服电机26停止运行,第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母38连接的第一侧板10垂直向下运行,丝网印刷装置开始下降,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐靠近多边形瓶产品,在接触到丝印网版后停止下降,第八伺服电机43停止运行,第四伺服电机15带着紧固在第一治具30上的多边形瓶产品旋转一个面后,停止运行,第二伺服电机12带着刮刀7和刮墨板8向左运动,对多边形瓶产品进行丝网印刷,当多边形瓶产品需要从一个面到另外一个面印刷时,第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母38连接的第一侧板10垂直向上运行,直到离开多边形瓶产品旋转时的最大圆弧半径处停止向上运行,待多边形瓶产品旋转到另外一面后,第七伺服电机35启动运行,通过第一丝杆37带着与第二丝杆螺母38连接的第一侧板10垂直向下运行,直到逐渐靠近多边形瓶产品,直到网版贴紧多边形瓶产品另外一面后,停止运行,第二伺服电机12带着刮刀7和刮墨板8来回往复向左运动,对多边形瓶产品进行丝网印刷,印刷完成一面后,如此重复多次上述的印刷动作原理,进行多边形瓶产品其余各面的丝网印刷,直到印完多边形瓶产品最后一面后,第四伺服电机15停止运行,第八伺服电机43带着安装于丝印头9上的刮刀7和刮墨板8逐渐远离多边形瓶产品至上限停止位,同时第六伺服电机26启动运行带着转盘16顺时针旋转180度后,第六伺服电机26停止运行,第五伺服电机18带着上下料机械手系统移动到下料位处,然后可编程控制器运行启动控制第二旋转气缸25带着下料机械手4逆时针旋转90度后,第二旋转气缸25真空的气动控制阀打开,下料机械手4吸紧多边形瓶产品后,第五伺服电机18启动,驱动第一滑动模组20带动下料机械手4和上料机械手3向左运动,使上料机械手3到达上料位置,下料机械手4顺时针旋转90度后第二旋转气缸25真空的气动控制阀关闭,松开多边形瓶产品,放至下料输送带5上,下料输送带5把印刷好的多边形瓶产品带走,至此,整个多边形瓶产品的丝印过程完成。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, silk screen printing of polygonal bottle products: a fully servo-driven single-color double-station complex curved surface screen printing machine. The screen printing action sequence is as follows: first, the operator opens the control panel The start button on the button, the programmable controller starts running at the same time, the operator puts the polygonal bottle product on the feeding conveyor belt 17, and the feeding conveyor belt 17 transports the polygonal bottle product to the clamping position of the feeding manipulator 3, and the fifth servo motor 18 moves to the feeding position with the loading and unloading manipulator system, and then the programmable controller runs and starts to control the pneumatic control valve of the feeding manipulator 3 to open, the feeding manipulator 3 sucks the polygonal bottle product tightly, and the first rotary cylinder 23 takes the upper After the material manipulator 3 rotates 90 degrees counterclockwise, it gradually approaches the top of the first jig 28 at the feeding position, and the feeding manipulator 3 continues to push until the polygonal bottle product is pushed into the bottom of the first jig 28, then the upper The material manipulator 3 rotates clockwise 90 degrees and returns to its original position, and then the programmable controller starts to control the opening of the pneumatic control valve of the first jig 28, and starts to extract the air in the polygonal bottle product until it reaches a vacuum state, and the polygonal bottle product is firm. fixed on the first jig 28, the sixth servo motor 26 starts running and rotates the turntable 16 counterclockwise 180 degrees, the sixth servo motor 26 stops running, the seventh servo motor 35 starts running, and the first screw rod 37 With the first side plate 10 connected to the second screw nut 38 running vertically downwards, the screen printing device starts to descend, and the eighth servo motor 43 takes the scraper 7 and the squeegee 8 installed on the screen printing head 9 gradually Close to the polygonal bottle product, stop descending after touching the screen printing screen, the eighth servo motor 43 stops running, and the fourth servo motor 15 rotates one side with the polygonal bottle product fastened on the first jig 30, then stop running , the second servo motor 12 moves to the left with the scraper 7 and the squeegee 8, and the polygonal bottle product is screen-printed. When the polygonal bottle product needs to be printed from one side to the other, the seventh servo motor 35 starts to run , run vertically upwards with the first side plate 10 connected to the second screw nut 38 by the first screw mandrel 37, until the maximum arc radius when leaving the polygonal bottle product rotates and stop running upwards, until the polygonal bottle product rotates to After the other side, the seventh servo motor 35 starts to run, and runs vertically downward with the first side plate 10 connected to the second screw nut 38 through the first screw rod 37 until gradually approaching the polygonal bottle product until the screen paste After tightening the other side of the polygonal bottle product, stop running, the second servo motor 12 moves back and forth to the left with the scraper 7 and the squeegee 8, and screen-print the polygonal bottle product. After printing on one side, repeat the above for many times. According to the principle of printing action, screen printing is carried out on the remaining sides of the polygonal bottle product until the last side of the polygonal bottle product is printed, the fourth servo motor 15 stops running, and the eighth servo motor 43 is equipped with a scraper installed on the screen printing head 9 7 and squeegee 8 gradually move away from the polygonal bottle product to the upper limit stop position, while the sixth servo motor 26 starts to run and rotates the turntable 16 clockwise. After turning 180 degrees, the sixth servo motor 26 stops running, the fifth servo motor 18 moves to the feeding position with the loading and unloading manipulator system, and then the programmable controller runs and starts to control the second rotary cylinder 25 with the unloading manipulator 4 After rotating counterclockwise by 90 degrees, the pneumatic control valve of the second rotary cylinder 25 vacuum is opened, and after the feeding manipulator 4 sucks the polygonal bottle product, the fifth servo motor 18 starts to drive the first sliding module 20 to drive the feeding manipulator 4 and The feeding manipulator 3 moves to the left, so that the feeding manipulator 3 reaches the feeding position, and the unloading manipulator 4 rotates 90 degrees clockwise, and then the pneumatic control valve of the second rotary cylinder 25 vacuum is closed, and the polygonal bottle product is released and placed in the unloading position. On the conveyer belt 5, the unloading conveyer belt 5 takes away the printed polygonal bottle product, so far, the silk screen printing process of the whole polygonal bottle product is completed.

综上所述,结合较佳实施例对本实用新型进行了描述,但本实用新型并不局限于以上揭示的实施例,而应当涵盖各种根据本实用新型的本质进行的修改、等效组合。根据本实用新型的技术方案和技术构思无需创造性脑力劳动而作出其他各种相应的变换方案,均属于本实用新型所保护的范围。In summary, the utility model has been described in conjunction with preferred embodiments, but the utility model is not limited to the above disclosed embodiments, but should cover various modifications and equivalent combinations based on the essence of the utility model. According to the technical scheme and technical conception of the utility model, various other corresponding conversion schemes can be made without creative mental work, and all belong to the protection scope of the utility model.

Claims (5)

1. a kind of complete complex-curved screen process press of servo drive control monochrome double-station, it is characterised in that including being installed on rack (1) touch screen (2), feeding-blanking manipulator system, silk-screen printing device, product station conversion device, servo drive control on Cabinet, feeding-blanking manipulator system include feeding manipulator (3), blanking mechanical hand (4), feeding conveyor (5), feeding conveyer belt (17), the 5th servo motor (18), the first link block (19), the first sliding module (20), the first sliding shoe (21), first baffle (22), the first rotary cylinder (23), second baffle (24), the second rotary cylinder (25);Product station conversion device includes first Servo motor (6), the 4th servo motor (15), turntable (16), the 6th servo motor (26), turntable (27), the first jig (28), the first attachment base (29), the second attachment base (30), the second jig (31), the second bottom plate (32), third attachment base (33), First bottom plate (34);Silk-screen printing device includes scraper (7), sdueegee (8), wire mark head (9), the first side plate (10), second side Plate (11), the second servo motor (12), third servo motor (13), web plate folder (14), the 7th servo motor (35), third connection Block (36), the first screw rod (37), the second feed screw nut (38), trawl gallow (39), the second sliding module (40), third sliding die Group (41), third sliding shoe (42), the 8th servo motor (43), third sliding rail (44), Four-slider (45), the 4th link block (46), the 4th sliding shoe (47), servo drive control cabinet include programmable controller, the first servo controller, the second servo control Device processed, third servo controller, the 4th servo controller, the 5th servo controller, the 6th servo controller, the 7th SERVO CONTROL Device and the 8th servo controller.
2. a kind of complete complex-curved screen process press of servo drive control monochrome double-station according to claim 1, special Sign is that the feeding manipulator (3) is bolted and is installed on the first rotary cylinder (23), first rotary cylinder (23) it is bolted and is installed on first baffle (22), the blanking mechanical hand (4), which is bolted, is installed on second On rotary cylinder (25), second rotary cylinder (25), which is bolted, to be installed on second baffle (24), and described first Baffle (22) and second baffle (24), which are bolted, to be installed on the first sliding shoe (21), and first sliding shoe (21) is logical It crosses clearance fit to be installed on the first sliding module (20), the 5th servo motor (18), which is bolted, is installed on first In sliding module (20), first sliding module (20), which is bolted, to be installed on the first link block (19), and described One link block (19), which is bolted, to be installed on rack (1), and feeding conveyer belt (17) and feeding conveyor (5) pass through bolt It is fixedly installed on rack (1).
3. a kind of complete complex-curved screen process press of servo drive control monochrome double-station according to claim 1, special Sign is that the 6th servo motor (26) is bolted and is installed on turntable (27) that the turntable (27) passes through spiral shell Bolt is fixedly installed in third attachment base (33), and the upper third attachment base (33), which is bolted, to be installed on rack (1), institute The central axis for stating turntable (16) is bolted on the surfaces of revolution for being installed on turntable (27), first bottom plate (34) and Two bottom plates (32), which are bolted, to be installed on turntable (16), and the 4th servo motor (15) and the first attachment base (29) are logical It crosses bolt to be fixedly installed on the first bottom plate (34), the first servo motor (6) and the second attachment base (30) are solid by bolt Dingan County is loaded on the second bottom plate (32), and first jig (28), which is bolted, to be installed on the first attachment base (29), institute It states the second jig (31) and is bolted and be installed on the second attachment base (30).
4. a kind of complete complex-curved screen process press of servo drive control monochrome double-station according to claim 1, special Sign is that the touch screen (2) is installed on rack (1), and second side plate (11), which is bolted, is installed on rack (1) On, the 7th servo motor (35), which is bolted, to be installed on third link block (36), and first screw rod (37) is logical It crosses shaft coupling to be fixedly installed on the 7th servo motor (35), second feed screw nut (38), which is bolted, is installed on On side plate (10), the web plate folder (14), which is bolted, to be installed on trawl gallow (39), and the trawl gallow (39) passes through Bolt is fixedly installed on the 4th sliding shoe (47), and the 4th sliding shoe (47), which is bolted, is installed on the second sliding die In group (40), the scraper (7) and sdueegee (8) are bolted and are installed on wire mark head (9), and the wire mark head (9) is logical It crosses bolt to be fixedly installed on Four-slider (45), the Four-slider (45) is installed on third sliding rail (44) by clearance fit On, the 8th servo motor (43), which is bolted, to be installed on the 4th link block (46), described and the 8th servo motor (43) through the synchronizing wheel synchronous band connection scraper (7) and sdueegee (8) of reduction gearbox transmission connection, the 4th link block (46) is logical It crosses bolt to be fixedly installed on third sliding shoe (42), the third sliding shoe (42), which is bolted, is installed on third sliding In mould group (41), second sliding module (40) and third sliding module (41) are bolted and are installed on the first side plate (10) on, the side that third sliding module (41) are mounted by means of bolts on the second servo motor (12), it is described with Third servo motor (13) is mounted by means of bolts on the side of the second sliding module (40).
5. a kind of complete complex-curved screen process press of servo drive control monochrome double-station according to claim 1, special Sign is that the programmable controller is connect by communication cable with touch screen (2), first servo controller, the second servo Controller, third servo controller, the 4th servo controller, the 5th servo controller, the 6th servo controller, the 7th servo control Device processed and the 8th servo controller are connect by communication cable with programmable controller, and first servo controller passes through cable It is connect with first servo motor, second servo controller is connect by cable with the second servo motor, the third servo Controller is connect by cable with third servo motor, and the 4th servo controller is connected by cable and the 4th servo motor Connect, the 5th servo controller connect by cable with the 5th servo motor, the 6th servo controller pass through cable and The connection of 6th servo motor, the 7th servo controller are connect by cable with the 7th servo motor, the 8th servo control Device processed is connect by cable with the 8th servo motor, the programmable controller, the first servo controller, the second SERVO CONTROL Device, third servo controller, the 4th servo controller, the 5th servo controller, the 6th servo controller, the 7th servo controller And the 8th servo controller be installed in the servo drive control cabinet of rack (1) bottom.
CN201822262875.5U 2018-12-30 2018-12-30 A kind of complete complex-curved screen process press of servo drive control monochrome double-station Expired - Fee Related CN209440993U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109435438A (en) * 2018-12-30 2019-03-08 广州市申发机电有限公司 A kind of complete complex-curved screen process press of servo drive control monochrome double-station
CN110884244A (en) * 2019-12-22 2020-03-17 上海瑞姿包装材料股份有限公司 A bottle printing machine with suction device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109435438A (en) * 2018-12-30 2019-03-08 广州市申发机电有限公司 A kind of complete complex-curved screen process press of servo drive control monochrome double-station
CN110884244A (en) * 2019-12-22 2020-03-17 上海瑞姿包装材料股份有限公司 A bottle printing machine with suction device

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