CN208555376U - A kind of positioning and tracking device for pipe cleaner - Google Patents

A kind of positioning and tracking device for pipe cleaner Download PDF

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Publication number
CN208555376U
CN208555376U CN201820602684.6U CN201820602684U CN208555376U CN 208555376 U CN208555376 U CN 208555376U CN 201820602684 U CN201820602684 U CN 201820602684U CN 208555376 U CN208555376 U CN 208555376U
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CN
China
Prior art keywords
pig body
pipe cleaner
idler wheel
positioning
fixed
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Active
Application number
CN201820602684.6U
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Chinese (zh)
Inventor
张会峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hui Hui Environmental Engineering Technology Co., Ltd.
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Tianjin Hbp Pipeline Technology Co Ltd
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Priority to CN201820602684.6U priority Critical patent/CN208555376U/en
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Abstract

The utility model provides a kind of positioning and tracking device for pipe cleaner, including pig body and the seal box being fixed on pipeline outer wall, setting is used to support the strut of electromagnetic coil inside pig body, wound around coil on strut, the end of coil is connected respectively to the output end of battery, battery is fixed on inside pig body, the idler wheel of pig body lateral wall setting and tube contacts, the shaft contacts of idler wheel inner sidewall and dynamo, the electricity that dynamo generates is connected by the input terminal of conducting wire and battery, seal box is fixed on pipeline outer wall, detection device is set in seal box, detection device includes the detection circuit and optoelectronic switch of Hall switch and light emitting elements in series access power supply, processor is connected with signal projector accesses the signal transmission circuit of power supply.Positioning device described in the utility model issues magnetic signal by the electromagnet in pig body, and the detection device real time monitoring of pipeline outer wall can effectively judge the position of pipe cleaner.

Description

A kind of positioning and tracking device for pipe cleaner
Technical field
The utility model belongs to pipeline cleaning technical field, fills more particularly, to a kind of locating and tracking for pipe cleaner It sets.
Background technique
When clearing up oil transportation, gas pipeline operation, usually using pipe cleaner, pipeline passes in and out the mechanically logical ball inspection of pumping plant installation Device is surveyed, pipe cleaner is put into pipeline, pipe cleaner is moved along inner wall of the pipe by the promotion for transporting medium in pipeline, is being moved through The impurity such as the wax of inner wall of the pipe are disposed in journey, pipe cleaner takes out from the outlet of next pumping plant, when pipe cleaner passes through outlet Logical ball detector is set to stop working, pipe cleaner operation conditions can only rely on manual record and calculating, which information transfer lag, Calculating error or mistake will cause to seriously affect production into pump line road, plugged filter in station.
Summary of the invention
In view of this, the utility model is directed to a kind of positioning and tracking device for pipe cleaner, to solve existing skill Art information transfer lag, calculating there is technical issues that caused by error into pump line road,.
In order to achieve the above objectives, the technical solution of the utility model is achieved in that
A kind of positioning and tracking device for pipe cleaner, including pig body and the sealing being fixed on pipeline outer wall Box, the setting of pig body inside are used to support the strut of electromagnetic coil, and wound around coil on strut, the end of coil is separately connected To the output end of battery, battery is fixed on inside pig body, the setting of pig body lateral wall and tube contacts Idler wheel, the shaft contacts of idler wheel inner sidewall and dynamo, the electricity that dynamo generates are connected by the input terminal of conducting wire and battery, Seal box is fixed on pipeline outer wall, detection device is arranged in seal box, detection device includes Hall switch and light emitting elements in series The detection circuit and optoelectronic switch, processor for accessing power supply are connected with signal projector accesses the signal transmission circuit of power supply.
Further, shaft is arranged in the axle center of the idler wheel, and shaft is separately fixed on pedestal, and the setting of pedestal upper end is U-shaped The shaft of slot, idler wheel is separately fixed in the two side walls of U-type groove, and the through-hole along pig body radial direction is arranged in base center, Base bottom is fixed on the side wall of pig body, and hole corresponding with through-hole is arranged in pig body, and dynamo is fixed on U-shaped In slot, the conducting wire being connected with dynamo passes through through-hole and enters inside pig body and be connected with the input terminal of battery.
Further, the shaft of the idler wheel and the axis of pig body are vertical.
Further, the axis of the strut intersects with the axis of pig body, branch rod axis and pig body Angle between axis is between 10 ° -45 °.
Further, the light-emitting component is OLED light source.
Further, the light-emitting surface face of the optoelectronic switch and OLED light source is arranged.
Further, the idler wheel is uniformly arranged several along the circumferential direction of pig body, and ribband is arranged in idler wheel outer wall Material.
Compared with the existing technology, a kind of positioning and tracking device for pipe cleaner described in the utility model has following excellent Gesture:
(1) positioning device described in the utility model issues magnetic signal by the electromagnet in pig body, outside pipeline The detection device of wall monitors in real time, can effectively judge the position of pipe cleaner, can be accurate, rapid when there are blocking phenomenon Judge, greatly improve the efficiency that failure is made a definite diagnosis.
(2) it contacts, generated electricity by dynamo and deposits to battery with dynamo on the inside of idler wheel described in the utility model, greatly The big course continuation mileage for improving battery.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.? In attached drawing:
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the detail view of the utility model idler wheel.
Description of symbols:
1, pig body;2, support plate;3, strut;4, coil;5, battery;6, idler wheel;7, bracket;71, U-type groove; 72, through-hole;8, dynamo;9, clip;10, seal box;11, power supply;12, Hall switch;13, light-emitting component;14, photoelectricity is opened It closes;15, processor;16, signal projector.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can To be combined with each other.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower", The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result, Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another It is described, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition State the concrete meaning of term in the present invention.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
As shown in Figs. 1-2, a kind of positioning and tracking device for pipe cleaner, including pig body 1 and it is fixed on pipeline Seal box 10 on outer wall, setting is used for detection device inside seal box 10, and pig body 1 is hollow structure, pipe cleaner sheet 1 inner wall of body fixes two support plates 2, and two support plates 2 are parallel to each other and vertical with the axis of pig body 1, in support plate 2 respectively The fixation hole of fixed strut 3 is opened up, the axis of strut 3 intersects with the axis of pig body 1, and 3 axis of strut and pipe cleaner Angle between the axis of ontology 1 is between 10 ° -45 °, wound around coil 4 on the strut 3 between two support plates 2, the end of coil 4 Head is connected respectively to the output end of battery 5, and battery 5 is fixed therein in a support plate 2.
The idler wheel 6 of the lateral wall setting and tube contacts of pig body 1, idler wheel 6 can uniformly be arranged several, roll 6 outer walls setting anti-slip material is taken turns, shaft is arranged in the axle center of idler wheel 6, and shaft is separately fixed on pedestal 7, and U is arranged in 7 upper end of pedestal Type groove 71, shaft are fixed on the side wall of U-type groove 71, and shaft is vertical with the axis of pig body 1, and 7 bottom of pedestal is fixed on On the side wall of pig body 1,7 center of the pedestal setting through-hole 72 radial along pig body 1, the side wall of pig body 1 Upper that hole corresponding with through-hole 72 is arranged, the shaft contacts of idler wheel 6 inside and dynamo 8, the bottom of dynamo 8 is fixed on U-type groove In 71, dynamo 8 is connected with conducting wire, and conducting wire passes through through-hole 72 and enters 1 inside of pig body and connect with charge controller, fills Electric controller is wired to the input terminal of battery 5.
The bottom of seal box 10 is fixed on clip 9, and clip 9 is fixed on the outer wall of pipeline, setting inspection in seal box 10 Device is surveyed, detection device includes detection circuit and signal transmission circuit, and detection circuit includes Hall switch 12 and light-emitting component 13 It is connected in series and connects power supply 11, signal transmission circuit includes that optoelectronic switch 14, processor 15 are connected simultaneously with signal projector 16 Power supply 11 is connected, light-emitting component 13 can be LED, OLED, preferably OLED, the fixed optoelectronic switch 14, OLED in 13 front of light-emitting component For area source, illumination area coverage is wide, improves the efficiency of optoelectronic switch 14.
The working principle of the device:
When pipe cleaner is started to work, pipe cleaner is moved along flexible wire, idler wheel 6 and inner wall of the pipe friction and high speed Rotation, 6 inner wall of idler wheel contacts with dynamo 8, dynamo 8 frictional force lower rotation with holes and generate electricity, electricity pass through conducting wire and The output end of charge controller injecting accumulator 5, battery 5 is the energization of coil 4, and coil 4 generates magnetic field.
When pipe cleaner reaches near seal box 10, Hall switch 12 is closed conduction detection circuit, electricity after sensing magnetic field Source 11 drives light-emitting component 13 to light, and the light that light-emitting component 13 issues is closed its positive optoelectronic switch 14, emits signal Circuit conducting, processor 15 generate signal and are issued by signal projector 16.
When pipe cleaner is far from seal box, Hall switch 12 is opened, and light-emitting component 13 stops shining, and optoelectronic switch 14 is beaten It opens, stops sending signal.
The device issues magnetic signal by the electromagnet in pig body 1, and the detection device of pipeline outer wall monitors in real time, The position that can effectively judge pipe cleaner can accurately, rapidly judge when there are blocking phenomenon, greatly improve event Hinder the efficiency made a definite diagnosis.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (7)

1. a kind of positioning and tracking device for pipe cleaner, it is characterised in that: including pig body (1) and be fixed on outside pipeline Seal box (10) on wall, setting is used to support the strut (3) of electromagnetic coil (4) inside pig body (1), on strut (3) Wound around coil (4), the end of coil (4) are connected respectively to the output end of battery (5), and battery (5) is fixed on pipe cleaner sheet Body (1) is internal, the idler wheel (6) of pig body (1) lateral wall setting and tube contacts, idler wheel (6) inner sidewall and dynamo (8) Shaft contacts, the electricity that dynamo (8) generates connect by conducting wire with the input terminal of battery (5), and seal box (10) is fixed on Pipeline outer wall, seal box (10) is interior to be arranged detection device, and detection device includes that Hall switch (12) is connected with light-emitting component (13) The detection circuit and optoelectronic switch (14), processor (15) for accessing power supply (11) are connected with signal projector (16) accesses power supply (11) signal transmission circuit.
2. a kind of positioning and tracking device for pipe cleaner according to claim 1, it is characterised in that: the idler wheel (6) Axle center shaft is set, shaft is separately fixed on pedestal (7), and U-type groove (71) are arranged in pedestal (7) upper end, the shaft of idler wheel (6) It being separately fixed in the two side walls of U-type groove (71), the through-hole (72) along pig body (1) radial direction is arranged in pedestal (7) center, Pedestal (7) bottom is fixed on the side wall of pig body (1), and the setting of pig body (1) side wall is corresponding with through-hole (72) Hole, dynamo (8) are fixed in U-type groove (71), and the conducting wire being connected with dynamo (8) passes through through-hole (72) and enters pig body (1) it is connected inside and with the input terminal of battery (5).
3. a kind of positioning and tracking device for pipe cleaner according to claim 2, it is characterised in that: the idler wheel (6) Shaft it is vertical with the axis of pig body (1).
4. a kind of positioning and tracking device for pipe cleaner according to claim 1, it is characterised in that: the strut (3) Axis intersect with the axis of pig body (1), the angle between strut (3) axis and the axis of pig body (1) exists Between 10 ° -45 °.
5. a kind of positioning and tracking device for pipe cleaner according to claim 1, it is characterised in that: the light-emitting component It (13) is OLED light source.
6. a kind of positioning and tracking device for pipe cleaner according to claim 5, it is characterised in that: the optoelectronic switch (14) it is arranged with the light-emitting surface face of OLED light source.
7. a kind of positioning and tracking device for pipe cleaner according to claim 1, it is characterised in that: the idler wheel (6) Circumferential direction along pig body (1) is uniformly arranged several, and anti-slip material is arranged in idler wheel (6) outer wall.
CN201820602684.6U 2018-04-25 2018-04-25 A kind of positioning and tracking device for pipe cleaner Active CN208555376U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820602684.6U CN208555376U (en) 2018-04-25 2018-04-25 A kind of positioning and tracking device for pipe cleaner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820602684.6U CN208555376U (en) 2018-04-25 2018-04-25 A kind of positioning and tracking device for pipe cleaner

Publications (1)

Publication Number Publication Date
CN208555376U true CN208555376U (en) 2019-03-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820602684.6U Active CN208555376U (en) 2018-04-25 2018-04-25 A kind of positioning and tracking device for pipe cleaner

Country Status (1)

Country Link
CN (1) CN208555376U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113049673A (en) * 2020-12-14 2021-06-29 陕西泰诺特检测技术有限公司 Signal transmitter for detecting, tracking and positioning in pipeline
GB2591573A (en) * 2020-01-19 2021-08-04 Shenyang Academy Of Instrumentation Science Co Ltd Self-power-generation system for in-pipeline detection
CN115338202A (en) * 2022-10-17 2022-11-15 国机传感科技有限公司 Flexible pipe cleaner with diameter measuring function

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2591573A (en) * 2020-01-19 2021-08-04 Shenyang Academy Of Instrumentation Science Co Ltd Self-power-generation system for in-pipeline detection
GB2591573B (en) * 2020-01-19 2022-03-02 Shenyang Academy Of Instrumentation Science Co Ltd Self-power-generation system for in-pipeline detection
CN113049673A (en) * 2020-12-14 2021-06-29 陕西泰诺特检测技术有限公司 Signal transmitter for detecting, tracking and positioning in pipeline
CN115338202A (en) * 2022-10-17 2022-11-15 国机传感科技有限公司 Flexible pipe cleaner with diameter measuring function
CN115338202B (en) * 2022-10-17 2022-12-27 国机传感科技有限公司 Flexible pipe cleaner with diameter measuring function

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20191226

Address after: 301712 Tianjin city Wuqing District Keihin Industrial Zone No. 3 min Wang Road

Patentee after: Hui Hui Environmental Engineering Technology Co., Ltd.

Address before: 300712 No. 19 Jingbin Avenue, Jingbin Industrial Park, Wuqing District, Tianjin, 110-53 (Centralized Office District)

Patentee before: TIANJIN HBP PIPELINE TECHNOLOGY CO., LTD.