CN208540173U - Automate voice coil production equipment - Google Patents
Automate voice coil production equipment Download PDFInfo
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- CN208540173U CN208540173U CN201821422249.1U CN201821422249U CN208540173U CN 208540173 U CN208540173 U CN 208540173U CN 201821422249 U CN201821422249 U CN 201821422249U CN 208540173 U CN208540173 U CN 208540173U
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Abstract
The utility model relates to voice coil manufacturing technology fields, specifically disclose a kind of automation voice coil production equipment, comprising: coiling unit, the coiling unit are used for the one ends wound enameled wire advised in sound;The coiling unit includes: coiling spray head, for spraying viscous stick on enameled wire;Wire-winding unit advises for clamping sound and sound rule is made to advise around sound the axis rotation of itself, and when the sound, which is advised, to be rotated, it is upper and one end that the sound is advised is wrapped in the rotation of sound rule that the enameled wire with stick is sticked to sound rule;Paster unit, the paster unit are used to paste reinforcement paper in the other end that sound is advised.Automation voice coil production equipment provided by the utility model, is able to achieve the automated production of voice coil, is conducive to the production efficiency for improving voice coil.
Description
Technical field
The utility model relates to voice coil manufacturing technology field more particularly to a kind of automation voice coil production equipments.
Background technique
The direct definition of voice coil (Voice Coil) is the coil by tone currents, is dynamic speaker vibrational system
Important component, it may also be said to be the heart of loudspeaker.The performance of voice coil will affect the sound pressure frequency characteristic of loudspeaker, sound
It arbitrarily downgrades, the receiving power of impedance curve, distortion, transient response, loudspeaker parameters, sound quality etc., especially relationship loudspeaker and longevity
Life.The lethal factor of erect image heart disease is the same, and the damage of loudspeaker is often since voice coil.
Generally, voice coil includes the support construction of a tubulose, and referred to as sound is advised.Sound rule one ends wound enameled wire,
The other end cladding reinforcement paper of sound rule can be obtained by voice coil.Traditional voice coil production, which is substantially, relies on manpower production, efficiency
Lowly, economic benefit is poor.
Utility model content
One purpose of the utility model is, provides a kind of automation voice coil production equipment, is able to achieve the automatic of voice coil
Metaplasia produces, and is conducive to the production efficiency for improving voice coil.
To achieve these objectives, the utility model provides a kind of automation voice coil production equipment, comprising:
Coiling unit, the coiling unit are used for the one ends wound enameled wire advised in sound;The coiling unit includes:
Coiling spray head, for spraying viscous stick on enameled wire;
Wire-winding unit, for clamp sound advise and make sound rule around sound advise itself axis rotation, when the sound advise rotate when, it is attached
There is the enameled wire of stick to be sticked to one end that the sound rule above and with the rotation of sound rule are wrapped in the sound rule;
Paster unit, the paster unit are used to paste reinforcement paper in the other end that sound is advised.
As a preferred embodiment, the wire-winding unit includes:
Sound advises winding positioning machine structure, and the sound rule winding positioning machine structure includes coiling shaft, and the first of the coiling shaft
End is equipped with the locating slot for placing sound rule;When the one end advised to sound carries out winding operation, the other end insertion of the sound rule
In the locating slot;
Routing power mechanism, the routing power mechanism include coiling cylinder and coiling electric motor, the coiling cylinder driving
The coiling electric motor close to or far from the coiling shaft: when the coiling electric motor is close to the coiling shaft, it is described around
The driving end of line motor is connect with the second end of the coiling shaft, when the coiling electric motor is far from the coiling shaft, institute
The second end at the driving end and the coiling shaft of stating coiling electric motor is detached from;
Jacking mechanism, the jacking mechanism are located at one of sound rule winding positioning machine structure far from the routing power mechanism
Side;When one end for advising to sound carries out winding operation, the jacking mechanism holds out against sound rule in locating slot, make the sound rule with
The locating slot rotation.
As a preferred embodiment, the coiling unit further include:
Wire-wound rotary disc, the circumferencial direction of the wire-wound rotary disc are fixedly installed several wire guide plates and several sound rule coilings
Positioning mechanism.
As a preferred embodiment, the coiling unit further includes double-pole trimming component, the double-pole line shearing group
Part is used to cut the enameled wire being wrapped on sound rule;The double-pole trimming component includes:
Double-pole trimming cylinder;
Double shear cutter mechanism, the double shear cutter mechanism is under the driving of the double-pole trimming cylinder close to or far from the sound
Advise winding positioning machine structure.
As a preferred embodiment, the coiling unit further include:
Component is toasted, the baking component is located at the side of sound rule winding positioning machine structure, for drying enameled wire
Stick.
As a preferred embodiment, further including trimming unit, the trimming unit is used to cut short the line of enameled wire
Head;The trimming unit includes:
The presetting component in position, for rotating sound rule, the end of a thread for advising sound turns to predeterminated position;
Hilted broadsword trimming component, the hilted broadsword trimming component are used to cut short the end of a thread of enameled wire.
As a preferred embodiment, the presetting component in position includes:
Positioning turntable, the circumferencial direction of the positioning turntable are fixedly installed several sounds rule positioning positioning mechanisms;
Tan Xian mechanism, the Tan Xian mechanism is positioned at the side of the positioning turntable, between two the end of a thread for increasing enameled wire
Angle;The Tan Xian mechanism includes:
Visit line cylinder;
Line motor is visited, it is described to visit line motor under the driving for visiting line cylinder close to or far from the positioning turntable;
Tension shaft, one end are connect with the driving end for visiting line motor, and the other end is for being inserted into sound rule;
Probe, when sound rule rotate with the tension shaft, the line for the enameled wire that the probe is used to that sound to be stopped to be advised
Head rotation.
As a preferred embodiment, the hilted broadsword trimming component includes:
Trimming turntable, the circumferencial direction of the trimming turntable are fixedly installed several sound rule trimming positioning mechanisms;
Trimming power mechanism, the trimming power mechanism include hilted broadsword trimming cylinder and trimming motor, the hilted broadsword trimming
Cylinder drives the trimming motor close or the trimming shaft far from sound rule trimming positioning mechanism: when the trimming motor is close
When the trimming shaft, the driving end of the trimming motor is connect with trimming shaft, when the trimming motor is far from the trimming
When shaft, the driving end of the trimming motor and trimming shaft are detached from;
Simple shear cutter mechanism, the simple shear cutter mechanism are located at the lower section of sound rule trimming positioning mechanism, for cutting short sound rule
On the downward the end of a thread of enameled wire;
String-hooking mechanism, the string-hooking mechanism include that the first hooking cylinder, the second hooking cylinder and line hook;The line is hooked in institute
The close or horizontal direction movement far from the trimming turntable of the driving lower edge of the first hooking cylinder is stated, the line is hooked described
It moves up and down under the driving of second hooking cylinder;
Thread depressing mechanism, the thread depressing mechanism include crimping cylinder, crimping spray head and briquetting, and the briquetting is in the crimping gas
Along the vertical direction close to or far from sound rule trimming positioning mechanism under the driving of cylinder.
As a preferred embodiment, the paster unit includes:
Paster turntable, the circumferencial direction of the paster turntable are fixedly installed several voice coil paster positioning mechanisms;
Paster winding mechanism, the paster winding mechanism include paster motor and connect with the driving end of the paster motor
Paster shaft;
Paster feeding mechanism, the paster feeding mechanism include feeding roller.
As a preferred embodiment, further including receiving unit, the receiving unit includes:
Horizontal shifting platform;
Rewinding motor, the rewinding motor are connect with the horizontal shifting platform, and the drive shaft of the rewinding motor is horizontal
Setting;
Rewinding boss, the driving axis connection of the rewinding boss and the rewinding motor can be around the drive of the rewinding motor
Moving axis is rotated in perpendicular;
Rewinding plate, the rewinding plate are equipped with positioning convex platform, and the positioning convex platform is for being inserted into the voice coil placed vertically.
The utility model has the beneficial effects that: a kind of automation voice coil production equipment is provided, by the way that coiling unit is arranged
Coiling and paster operation in voice coil production are realized with paster unit, and the automated production of voice coil may be implemented, be conducive to improve
The production efficiency of voice coil.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, can also be obtained according to these attached drawings other attached drawings.
Fig. 1 is the axonometric drawing of automation voice coil production equipment provided by the embodiment of the utility model;
Fig. 2 is the top view of automation voice coil production equipment provided by the embodiment of the utility model;
Fig. 3 is the first visual angle schematic diagram of wire-winding unit provided by the embodiment of the utility model;
Fig. 4 is the second visual angle schematic diagram of wire-winding unit provided by the embodiment of the utility model;
Fig. 5 is the partial enlargement diagram in Fig. 4 at A;
Fig. 6 is the schematic diagram of coiling unit provided by the embodiment of the utility model;
Fig. 7 is the partial enlargement diagram in Fig. 6 at B;
Fig. 8 is the schematic diagram of the presetting component in position provided by the embodiment of the utility model;
Fig. 9 is the schematic diagram of hilted broadsword trimming component provided by the embodiment of the utility model;
Figure 10 is the partial enlargement diagram in Fig. 9 at C;
Figure 11 is the schematic diagram of thread depressing mechanism provided by the embodiment of the utility model;
Figure 12 is the schematic diagram of paster unit provided by the embodiment of the utility model;
Figure 13 is the schematic diagram of paster winding mechanism provided by the embodiment of the utility model;
Figure 14 is the schematic diagram of receiving unit provided by the embodiment of the utility model;
Figure 15 is the partial enlargement diagram in Figure 14 at D;
Figure 16 is the diagrammatic cross-section of wire-winding unit provided by the embodiment of the utility model.
In figure:
1, coiling unit;
101, wire-wound rotary disc;
102, material detection components;
103, sound advises reset assembly;1031, positioning cylinder;1032, buffer stopper;
104, coiling spray head;
105, wire-winding unit;
1051, enameled wire feeding mechanism;
1052, sound advises winding positioning machine structure;10521, locating slot;10522, coiling shaft;105221, abutment sleeve;
105222, positioning shaft sleeve;105223, axle center is positioned;105224, connecting shaft;
1053, routing power mechanism;10531, coiling cylinder;10532, coiling electric motor;
1054, jacking mechanism;10541, sleeve is held out against;10542, electromagnet pedestal;10543, electromagnet jacking block;10544,
Detent slot;
106, double-pole trimming component;1061, double-pole trimming cylinder;1062, double shear cutter mechanism;
107, component is toasted;
108, wire guide plate;
2, the first through position;201, the first rotating plate;202, the first switching cylinder;
3, trimming unit;
301, the presetting component in position;3011, positioning turntable;3012, Tan Xian mechanism;30121, line cylinder is visited;30122, it visits
Line motor;30123, tension shaft;30124, probe;30125, probe cylinder;3013, sound rule positioning positioning mechanism;
302, the 4th through position;
303, hilted broadsword trimming component;
3031, trimming turntable;
3032, trimming power mechanism;
3033, simple shear cutter mechanism;
3034, string-hooking mechanism;30341, the first hooking cylinder;30342, the second hooking cylinder;30343, line hooks;
3035, thread depressing mechanism;30351, crimping cylinder;30352, crimping spray head;30353, briquetting;
3036, sound advises trimming positioning mechanism;
4, the second through position;
5, paster unit;
501, paster turntable;
502, the 5th through position;
503, paster winding mechanism;5031, paster motor;5032, paster shaft;5033, blade;5034, cylinder is cut off;
504, paster feeding mechanism;
505, voice coil paster positioning mechanism;
6, third through position;
7, receiving unit;701, horizontal shifting platform;702, rewinding boss;703, rewinding plate;
8, sound is advised.
Specific embodiment
It is practical below in conjunction with this to enable the purpose of this utility model, feature, advantage more obvious and understandable
Attached drawing in new embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that under
The described embodiments are only a part of the embodiments of the utility model in face, and not all embodiment.Based on the utility model
In embodiment, all other implementation obtained by those of ordinary skill in the art without making creative efforts
Example, fall within the protection scope of the utility model.
In the description of the present invention, it should be understood that when a component is considered as " connection " another component,
It can be directly to another component or may be simultaneously present the component being centrally located.When a component is considered as
" setting exists " another component, it, which can be, is set up directly on another component or may be simultaneously present the group being centrally located
Part.
In addition, the indicating positions such as term " length " " short " "inner" "outside" or positional relationship for the orientation that is shown based on attached drawing or
Person's positional relationship is merely for convenience of description the utility model, rather than the device or original part of indication or suggestion meaning must have
There is this specific orientation, operated with specific orientation construction, should not be understood as the limitation of the utility model with this.
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
As shown in Fig. 1~Figure 16, the present embodiment provides a kind of automation voice coil production equipments, under from process upstream to technique
Trip successively includes coiling unit 1, the first through position 2, trimming unit 3, the second through position 4, paster unit 5,6 and of third through position
Receiving unit 7.
As shown in Fig. 3~Fig. 7, coiling unit 1 is used for the one ends wound enameled wire in sound rule 8 comprising wire-wound rotary disc 101
And the material detection components 102 that set gradually around wire-wound rotary disc 101 from process upstream to process downstream, sound are restored to norm hyte
Part 103, coiling spray head 104, wire-winding unit 105, double-pole trimming component 106 and baking component 107.
The circumferencial direction of wire-wound rotary disc 101 is fixedly installed several for guiding the wire guide plate 108 and several sounds of enameled wire
Advise winding positioning machine structure 1052.Material detection components 102 can be the photoelectric sensor being installed on feeding station or other
Level transducer.Sound rule reset assembly 103 includes positioning cylinder 1031 and is fixedly connected with the driving end of positioning cylinder 1031
Buffer stopper 1032;Buffer stopper 1032 is under the driving of positioning cylinder 1031 close to or far from sound rule winding positioning machine structure 1052.
Coiling spray head 104 is used to spray viscous stick on enameled wire, it is preferable that stick can be alcohol.Wire-winding unit 105 is for pressing from both sides
It holds sound rule 8 and makes sound rule 8 around the axis rotation of sound rule 8 itself, when sound 8 rotation of rule, the enameled wire with stick is sticked to
One end of sound rule 8 is wrapped on sound rule 8 and with the rotation of sound rule 8.Double-pole trimming component 106 is wrapped in sound rule 8 for cutting
On enameled wire;Double-pole trimming component 106 includes double-pole trimming cylinder 1061 and double shear cutter mechanism 1062;Double shear cutter mechanism 1062
Close to or far from sound rule winding positioning machine structure 1052 under the driving of double-pole trimming cylinder 1061.Baking component 107 is located at sound
The side for advising winding positioning machine structure 1052, for drying the stick on enameled wire;Preferably, baking component 107 can be heat
Wind dryer.
In this present embodiment, wire-winding unit 105 include enameled wire feeding mechanism 1051, sound rule winding positioning machine structure 1052,
Routing power mechanism 1053 and jacking mechanism 1054.It includes coiling shaft 10522, coiling shaft that sound, which advises winding positioning machine structure 1052,
10522 first end is equipped with the locating slot 10521 for placing sound rule 8;When one end to sound rule 8 carries out winding operation, sound
In the other end insertion locating slot 10521 of rule 8.Routing power mechanism 1053 includes coiling cylinder 10531 and coiling electric motor
10532, coiling cylinder 10531 drives coiling electric motor 10532 close or far from coiling shaft 10522: when coiling electric motor 10532
When close to coiling shaft 10522, the driving end of coiling electric motor 10532 is connect with the second end of coiling shaft 10522, when coiling electricity
When machine 10532 is far from coiling shaft 10522, the driving end of coiling electric motor 10532 and the second end of coiling shaft 10522 are detached from.
Jacking mechanism 1054 is located at sound rule side of the winding positioning machine structure 1052 far from routing power mechanism 1053;When to the one of sound rule 8
When end carries out winding operation, jacking mechanism 1054 holds out against sound rule 8 in locating slot 10521, makes sound rule 8 with locating slot 10521
Rotation.
Specifically, the working principle of coiling unit 1 is as follows:
1. one end of sound rule 8 according in route setting guidance to wire guide plate 108, is then inserted by operator by enameled wire
In the locating slot 10521 in sound rule winding positioning machine structure 1052 in feeding station;
2. material detection components 102 detect that sound rule 8 are already inserted into, wire-wound rotary disc 101 is started turning;
3. positioning cylinder 1031 stretches out, buffer stopper when sound rule 8 turn to sound rule 103 corresponding station of reset assembly
1032 push up sound rule 8 slot bottom to locating slot 10521;
4. wire-wound rotary disc 101 continues to rotate, sound rule 8 turn to the coiling station with 1054 face of jacking mechanism, coiling spray
First 104 spray viscous stick, meanwhile, jacking mechanism 1054 ejects, and clamps sound rule 8 by jacking mechanism 1054 and locating slot 10521;
5. coiling cylinder 10531 stretches out, coiling electric motor 10532 is connect with coiling shaft 10522;
6. starting coiling electric motor 10532, sound rule 8 rotate with coiling shaft 10522, due to being sprayed with stick on enameled wire,
So the outer wall that enameled wire can cling sound rule 8 is wrapped on sound rule 8 then as the rotation two of sound rule 8;
7. the winding circle number of enameled wire reaches preset value, coiling cylinder 10531 is retracted, wire-wound rotary disc 101 continue to rotate to
Sound rule 8 are located at the lower section of double shear cutter mechanism 1062;
8. double-pole trimming cylinder 1061 moves downward, then double shear cutter mechanism 1062 cuts the enameled wire that sound advises 8 two sides;Tool
Body, in addition to first and the last one sound rule 8, one end of the enameled wire on intermediate each sound rule 8 with a upper sound
The enameled wire of rule 8 is connected, and the other end of enameled wire is connected with the enameled wire of next sound rule 8, so, it is only necessary to cut number
For the enameled wire at the both ends of the voice coil of even numbers, such as disconnect the enameled wire of five connected voice coils, it is only necessary to cut
The enameled wire at second and the 4th voice coil both ends;
9. wire-wound rotary disc 101 is continued to rotate to baking station, baking component 107 carries out baking processing to stick, favorably
Quickly dry out in viscous stick, achievees the purpose that cementation determines enameled wire.
As shown in figure 8, the first through position 2 is from bottom to up successively including the first switching motor, the first rotating plate 201 and first turn
Connect cylinder 202.First rotating plate 201 is rotated by the first switching motor, and the first cylinder is fixed on the first rotating plate 201,
The driving end of first cylinder is connected with insertion boss.It is aligned when the sound rule 8 on wire-wound rotary disc 101 go to the first through position 2
When transfer station, the first switching cylinder 202 stretches out, and in insertion boss insertion sound rule 8, then the first switching cylinder 202 is retracted, sound
Rule 8 leave sound rule winding positioning machine structure 1052 therewith, and first switching the first rotating plate of motor control 201 rotates 180 °, and then first
Cylinder 202 of transferring stretches out, and sound rule 8 are sent in the sound rule positioning positioning mechanism 3013 of trimming unit 3.Preferably, the first switching
The quantity of cylinder 202 can be one, or two.
Trimming unit 3 is used to cut short the end of a thread of enameled wire.Trimming unit 3 includes the presetting component 301 in position and hilted broadsword trimming
Component 303.The presetting component 301 in position makes the end of a thread on sound rule 8 turn to predeterminated position for rotating sound rule 8.
In this present embodiment, as shown in figure 8, the presetting component 301 in position includes positioning turntable 3011 and Tan Xian mechanism 3012.
The circumferencial direction of positioning turntable 3011 is fixedly installed several sound rule positioning positioning mechanisms 3013.Tan Xian mechanism 3012 is located at positioning
The side of turntable 3011, the angle between two the end of a thread for increasing enameled wire;Tan Xian mechanism 3012 include visit line cylinder 30121,
Visit line motor 30122, tension shaft 30123 and probe 30124.It is close under the driving for visiting line cylinder 30121 to visit line motor 30122
Or far from positioning turntable 3011;One end of tension shaft 30123 is connect with the driving end for visiting line motor 30122, and the other end is used for
It is inserted into sound rule 8;Probe 30124, when sound rule 8 rotate with tension shaft 30123, probe 30124 is used to stop the paint on sound rule 8
The end of a thread of envelope curve rotates.Specifically, since hilted broadsword trimming component 303 is handled by root the end of a thread, so needing to make enamel-cover
Angle between two the end of a thread of line is the bigger the better, and optimal mode is exactly to make two the end of a thread on a straight line, one to
The first from left is to the right or one upward one downward.After 106 trimming of double-pole trimming component, two the end of a thread on sound rule 8 should
Downward in " eight " type structures slope, after experience baking, the end of a thread temperature distortion, two the end of a thread that sound is advised on 8 may be will become
" II " type structure vertical is downward, this is unfavorable for subsequent progress hilted broadsword trimming operation.Therefore, line work is visited when positioning turntable 3011 is gone to
Position is visited line cylinder 30121 and is stretched out, and tension shaft 30123 protrudes into sound rule 8, and probe 30124 is inserted into the sky between the end of a thread and sound rule 8
Between in;It visits line motor 30122 and drives 8 rotation of sound rule, when sound advises 8 rotation, original the end of a thread can be rotated with it, but due to probe
30124 blocking, leads to 8 rotation of sound rule and the end of a thread does not turn, in this way, the end of a thread being blocked will become " one " type knot again from " II " type
To the left, then opposite direction rotation sound advises 8 to structure level, another the end of a thread by probe 30124 also due to being stopped and becoming " one " type
Structure level is to the right.The shape for being similar to " Ω " is formed by the sound rule 8 and two enameled wire the end of a thread of visiting line processing.It is preferred that
Ground, probe 30124 are fixed on the driving end of probe cylinder 30125, and the overhang by controlling probe cylinder 30125 can also be controlled
The height of manufacturing probe 30124 facilitates adjusting.
As shown in figure 9, being equipped between presetting component and hilted broadsword trimming component 303 for voice coil to be transferred to from presetting component
The 4th through position 302 on hilted broadsword trimming component 303.Since the structure of the 4th through position 302 is similar with the first through position 2, institute
To repeat no more.
In this present embodiment, as shown in Fig. 9~Figure 11, hilted broadsword trimming component 303 includes trimming turntable 3031, trimming power
Mechanism 3032, simple shear cutter mechanism 3033, string-hooking mechanism 3034 and thread depressing mechanism 3035.The circumferencial direction of trimming turntable 3031 is fixed
It is provided with several sound rule trimming positioning mechanisms 3036.Trimming power mechanism 3032 includes hilted broadsword trimming cylinder and trimming motor, list
Knife trimming cylinder drives trimming motor close or the trimming shaft far from sound rule trimming positioning mechanism 3036: when trimming motor leans on
When nearly trimming shaft, the driving end of trimming motor is connect with trimming shaft, when trimming motor is far from trimming shaft, trimming motor
Driving end and trimming shaft be detached from.Simple shear cutter mechanism 3033 is located at the lower section of sound rule trimming positioning mechanism 3036, for cutting short
Sound advises the downward the end of a thread of the enameled wire on 8.String-hooking mechanism 3034 includes the first hooking cylinder 30341, the second hooking cylinder 30342
30343 are hooked with line;Line hook 30343 is close or far from trimming turntable 3031 in the driving lower edge of the first hooking cylinder 30341
Horizontal direction is mobile, and line hooks 30343 and moves up and down under the driving of the second hooking cylinder 30342.Thread depressing mechanism 3035 includes pressure
Line cylinder 30351, crimping spray head 30352 and briquetting 30353, briquetting 30353 are square vertically in the driving lower edge of crimping cylinder 30351
Trimming positioning mechanism 3036 is advised to close to or far from sound.Specifically, the working principle of hilted broadsword trimming component 303 is as follows:
1., although two the end of a thread are almost point-blank, this is straight after the processing of Tan Xian mechanism 3012
Line is not necessarily vertical, it is also possible to be horizontal or inclination, so needing to rotate using trimming power mechanism 3032
Sound rule 8 make two the end of a thread on sound rule 8 be in vertical direction;Since sound advises trimming positioning mechanism 3036 and trimming power mechanism
3032 engagement process is similar to the engagement process of sound rule winding positioning machine structure 1052 and routing power mechanism 1053, so herein
It repeats no more;
2. trimming power mechanism 3032 goes to single line head straight down, then trimming turntable 3031 goes to sound rule 8
3033 top of simple shear cutter mechanism, simple shear cutter mechanism 3033 cut short the end of a thread according to preset length;
3. sound rule 8 are gone to the tops that line hooks 30343 by trimming turntable 3031, then line is hooked and 30343 is moved upwards, vertically to
Under the end of a thread insertion line hook 30343 groove in, then line hook 30343 to far from sound rule 8 direction move, script straight down
The end of a thread hook 30343 by line and pull into horizontality, and the direction of the end of a thread is parallel with the axis of sound rule 8, advises 8 towards hooking from sound
Mechanism 3034;
4. hooking and the movement for visiting line are larger, enameled wire may be made to advise 8 with sound and separated, so needing thread depressing mechanism
3035 re-start the viscous stick of sprinkling and press enameled wire;
5. completing the processing of single line head after rotation, hilted broadsword trimming, hooking and crimping, then another group of trimming is set
Power mechanism 3032, simple shear cutter mechanism 3033, string-hooking mechanism 3034 and thread depressing mechanism 3035 carry out the processing of another the end of a thread;
6. all parallel with the axis of sound rule 8 by trimming treated two the end of a thread.
Second through position 4 is between trimming unit 3 and paster unit 5, for being transferred to sound rule 8 from trimming unit 3
Paster unit 5, since the structure of the second through position 4 is similar with the first through position 2, details are not described herein again.
As shown in Figure 12~Figure 13, paster unit 5 includes paster turntable 501, the 5th through position 502, paster winding mechanism
503 and paster feeding mechanism 504.The circumferencial direction of paster turntable 501 is fixedly installed several voice coil paster positioning mechanisms 505.
Between paster turntable 501 and paster winding mechanism 503, structure is similar with the first through position 2 for 5th through position 502, is used for
Sound rule 8 are transferred in paster shaft 5032 from voice coil paster positioning mechanism 505.Paster winding mechanism 503 includes paster motor
5031, the paster shaft 5032 that is connect with the driving end of paster motor 5031, cutting cylinder 5034 and with cutting cylinder 5034
Driving end connection blade 5033.Paster feeding mechanism 504 includes feeding roller.Specifically, reinforcement paper is placed on feeding rolling
On, then one end of reinforcement paper is bonded with one end for not winding enameled wire of sound rule 8, then rotates paster motor 5031, reinforcement
Paper can be wrapped on sound rule 8, and when winding circle number reaches default value, cutting cylinder 5034 drives blade 5033 to move down
Reinforcement paper is cut off, processing is completed, obtains voice coil.Then voice coil is transferred to paster turntable 501, paster again by the 5th through position 502
Voice coil is gone to the station being aligned with third through position 6 by turntable 501.
Third through position 6 between paster turntable 501 and receiving unit 7, for by voice coil from voice coil paster localization machine
Structure 505 is transferred on rewinding boss 702.Since third through position 6 is similar with the structure of the first through position 2, details are not described herein again.
In this present embodiment, as shown in Figure 14~Figure 15, receiving unit 7 include horizontal shifting platform 701, rewinding motor,
Rewinding boss 702 and rewinding plate 703.Rewinding motor is located at the lower section of horizontal shifting platform 701, the fuselage and level of rewinding motor
Mobile platform 701 connects, and rewinding motor can be mobile in XOY horizontal plane with horizontal shifting platform 701.The drive shaft of rewinding motor
It is horizontally disposed;The driving axis connection of rewinding boss 702 and rewinding motor can turn around the drive shaft of rewinding motor in perpendicular
It is dynamic;Rewinding plate 703 is located at the lower section of rewinding boss 702, and rewinding plate 703 is equipped with the positioning convex platform upwardly extended, positioning convex platform
For being inserted into the voice coil placed vertically.Specifically, horizontal shifting platform 701 moves horizontally rewinding boss 702, makes rewinding boss
702 are aligned with third through position 6, and then voice coil is transferred on rewinding boss 702 by third through position 6, and rewinding boss 702 is inserted into
The top of idle positioning convex platform is moved in voice coil and with horizontal shifting platform 701, then rewinding motor rotates, and keeps rewinding convex
Platform 702 rotates down 90 °, becomes to extend downwardly to horizontal direction extension from original, and it is fixed that voice coil is just fallen on vertical posture
On the boss of position, positioning convex platform is inserted into voice coil the rewinding positioning for completing voice coil.
In this present embodiment, sound rule positioning positioning mechanism 3013, sound rule trimming positioning mechanism 3036 and the positioning of voice coil paster
The structure of 505 three of mechanism is similar to sound rule winding positioning machine structure 1052, and details are not described herein again.
Further, as shown in figure 16, wire-winding unit 105 provided in this embodiment can be selected with flowering structure to meet sound
The clamping requirement of rule 8.
Jacking mechanism 1054 is oppositely arranged with sound rule winding positioning machine structure 1052;Jacking mechanism 1054 includes holding out against sleeve
10541, electromagnet pedestal 10542 and electromagnet jacking block 10543.Electromagnet pedestal 10542 with to hold out against sleeve 10541 remotely located
One end of slot 10521 is fixedly connected;Electromagnet jacking block 10543 with hold out against sleeve 10541 close to locating slot 10521 one end slide
Connection, electromagnet jacking block 10543 it is close under the magneticaction between electromagnet jacking block 10543 and electromagnet pedestal 10542 or
Remotely located slot 10521.Specifically, when the sound rule 8 on wire-wound rotary disc 101 do not go to the station with 1054 face of jacking mechanism also
When, first make electromagnet pedestal 10542 different with the polarity of electromagnet jacking block 10543, since there is a natural attraction between the sexes, so electromagnet jacking block
10543 can be retracted and hold out against in sleeve 10541.When the sound rule 8 on wire-wound rotary disc 101 go to the station with 1054 face of jacking mechanism
When, then keep electromagnet pedestal 10542 identical with the polarity of electromagnet jacking block 10543, since identical charges repel each other, so electromagnet jacking block
10543 can slide to sound rule 8 along sleeve 10541 is held out against, and sound rule 8 are just tightly pressed from both sides by electromagnet jacking block 10543 and locating slot 10521
Firmly.Since electromagnet jacking block 10543 is to hold out against sound rule 8 by magnetic force, so turning without using force pieces such as cylinders, and conveniently
It is dynamic, it is also equipped with the advantages that of simple structure and low cost.
In this present embodiment, holding out against sleeve 10541 includes first sliding groove and second sliding slot.First sliding groove, which is located at, holds out against sleeve
10541 are located in first sliding groove close to one end of electromagnet pedestal 10542, electromagnet pedestal 10542;Second sliding slot is sliding from first
The slot bottom of slot, which extends to, holds out against sleeve 10541 close to the end face of one end of locating slot 10521, and the area of section of second sliding slot is less than
The area of section of first sliding groove.Electromagnet jacking block 10543 includes limit plate and holds out against portion.Limit plate be located in first sliding groove and with
First sliding groove is slidably connected, and the area of section of limit plate is greater than the area of section of second sliding slot;Portion and limit plate are held out against close to fixed
The side of position slot 10521, which connects and runs through second sliding slot, extends to the outside for holding out against sleeve 10541.The portion of holding out against includes detent slot
10544, detent slot 10544, which is located at, holds out against portion close to the side of locating slot 10521;When carrying out winding operation to sound rule 8, sound rule
In 8 one end insertion locating slot 10521, the other end is inserted into detent slot 10544.Specifically, limit plate and second sliding slot are set
Setting can prevent from holding out against sleeve 10541 and the disengaging of electromagnet jacking block 10543.Electromagnet can be enhanced in the setting of detent slot 10544
The clamping effect of jacking block 10543 avoids leading to hold out against portion because of slippery surface and sound rule 8 is detached from.
In this present embodiment, coiling shaft 10522 close to one end of jacking mechanism 1054 include abutment sleeve 105221, it is fixed
Position axle sleeve 105222 and positioning axle center 105223.The one end in positioning axle center 105223 is located in abutment sleeve 105221, locating shaft
Space between the outer wall of the heart 105223 and the inner wall of abutment sleeve 105221 forms locating slot 10521.Positioning shaft sleeve 105222
It is fixed in abutment sleeve 105221, positioning shaft sleeve 105222 is socketed on the outside in positioning axle center 105223.Coiling shaft 10522
One end close to coiling electric motor 10532 includes connecting shaft 105224;The one end of connecting shaft 105224 close to positioning axle center 105223
With positioning 105223 grafting of axle center.When coiling electric motor 10532 is close to coiling shaft 10522, the driving end of coiling electric motor 10532
Connect with connecting shaft 105224, when coiling electric motor 10532 is far from coiling shaft 10522, the driving end of coiling electric motor 10532 with
Connecting shaft 105224 is detached from.Specifically, coiling electric motor 10532 rotates, and successively drives connecting shaft 105224, positioning axle center
105223, positioning shaft sleeve 105222, sound rule 8 and electromagnet jacking block 10543 rotate, and then realize the winding working procedure of enameled wire.
Above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations;Although referring to aforementioned reality
Example is applied the utility model is described in detail, those skilled in the art should understand that: it still can be to preceding
Technical solution documented by each embodiment is stated to modify or equivalent replacement of some of the technical features;And these
It modifies or replaces, the spirit and model of various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (10)
1. a kind of automation voice coil production equipment characterized by comprising
Coiling unit (1), the coiling unit (1) are used for the one ends wound enameled wire in sound rule (8);
The coiling unit (1) includes:
Coiling spray head (104), for spraying viscous stick on enameled wire;
Wire-winding unit (105), for clamping sound rule (8) and making axis rotation of the sound rule (8) around sound rule (8) itself, when the sound
When advising (8) rotation, the enameled wire with stick is sticked on the sound rule (8) and winds with the rotation of sound rule (8)
In one end of sound rule (8);
Paster unit (5), the paster unit (5) are used to paste reinforcement paper in the other end of sound rule (8).
2. automation voice coil production equipment according to claim 1, which is characterized in that the wire-winding unit (105) includes:
Sound advises winding positioning machine structure (1052), and sound rule winding positioning machine structure (1052) include coiling shaft (10522), described
The first end of coiling shaft (10522) is equipped with the locating slot (10521) for placing sound rule (8);When sound is advised the one end of (8) into
When row winding operation, the other end of the sound rule (8) is inserted into the locating slot (10521);
Routing power mechanism (1053), the routing power mechanism (1053) include coiling cylinder (10531) and coiling electric motor
(10532), the coiling cylinder (10531) drives the coiling electric motor (10532) close or far from the coiling shaft
(10522): when the coiling electric motor (10532) are close to coiling shaft (10522), the coiling electric motor (10532)
Driving end is connect with the second end of the coiling shaft (10522), when the coiling electric motor (10532) are far from the coiling shaft
(10522) when, the second end of the driving end of the coiling electric motor (10532) and the coiling shaft (10522) is detached from;
Jacking mechanism (1054), the jacking mechanism (1054) be located at sound rule winding positioning machine structure (1052) far from it is described around
The side of line power mechanism (1053);When the one end for advising (8) to sound carries out winding operation, the jacking mechanism (1054) is by sound
Rule (8) hold out against in locating slot (10521), rotate the sound rule (8) with the locating slot (10521).
3. automation voice coil production equipment according to claim 2, which is characterized in that the coiling unit (1) further include:
Wire-wound rotary disc (101), the circumferencial direction of the wire-wound rotary disc (101) are fixedly installed several wire guide plates (108) and several
The sound advises winding positioning machine structure (1052).
4. automation voice coil production equipment according to claim 2, which is characterized in that the coiling unit (1) further includes
Double-pole trimming component (106), the double-pole trimming component (106) are used to cut the enameled wire being wrapped on sound rule (8);It is described double
Knife trimming component (106) includes:
Double-pole trimming cylinder (1061);
Double shear cutter mechanism (1062), the double shear cutter mechanism (1062) are close under the driving of the double-pole trimming cylinder (1061)
Or far from sound rule winding positioning machine structure (1052).
5. automation voice coil production equipment according to claim 2, which is characterized in that the coiling unit (1) further include:
It toasts component (107), baking component (107) is located at the side of sound rule winding positioning machine structure (1052), is used for
Dry the stick on enameled wire.
6. automation voice coil production equipment according to claim 1, which is characterized in that it further include trimming unit (3), it is described
Trimming unit (3) is used to cut short the end of a thread of enameled wire;The trimming unit (3) includes:
The presetting component in position (301) makes the end of a thread on sound rule (8) turn to predeterminated position for rotating sound rule (8);
Hilted broadsword trimming component (303), the hilted broadsword trimming component (303) are used to cut short the end of a thread of enameled wire.
7. automation voice coil production equipment according to claim 6, which is characterized in that the presetting component in position (301)
Include:
It transposes turntable (3011), the circumferencial direction of positioning turntable (3011) is fixedly installed several sound rule positioning positioning mechanisms
(3013);
Tan Xian mechanism (3012), the Tan Xian mechanism (3012) is located at the side of positioning turntable (3011), for increasing paint
Angle between two the end of a thread of envelope curve;The Tan Xian mechanism (3012) includes:
It visits line cylinder (30121);
Visit line motor (30122), it is described visit line motor (30122) it is described visit line cylinder (30121) driving under it is close or
Far from the positioning turntable (3011);
Tension shaft (30123), one end are connect with the driving end for visiting line motor (30122), and the other end is for being inserted into sound rule (8)
In;
Probe (30124), when sound rule (8) rotate with the tension shaft (30123), the probe (30124) is for hindering
Keep off the end of a thread rotation of the enameled wire on sound rule (8).
8. automation voice coil production equipment according to claim 6, which is characterized in that the hilted broadsword trimming component (303)
Include:
Trimming turntable (3031), the circumferencial direction of the trimming turntable (3031) are fixedly installed several sound rule trimming positioning mechanisms
(3036);
Trimming power mechanism (3032), the trimming power mechanism (3032) include hilted broadsword trimming cylinder and trimming motor, described
Hilted broadsword trimming cylinder drives the trimming motor close or trimming shaft far from sound rule trimming positioning mechanism (3036): working as institute
When stating trimming motor close to the trimming shaft, the driving end of the trimming motor is connect with trimming shaft, when the trimming electricity
When machine is far from the trimming shaft, the driving end of the trimming motor and trimming shaft are detached from;
Simple shear cutter mechanism (3033), the simple shear cutter mechanism (3033) are located under sound rule trimming positioning mechanism (3036)
Side, for cutting short the downward the end of a thread of the enameled wire on sound rule (8);
String-hooking mechanism (3034), the string-hooking mechanism (3034) include the first hooking cylinder (30341), the second hooking cylinder
(30342) and line hooks (30343);The line hook (30343) the driving lower edge of the first hooking cylinder (30341) it is close or
Horizontal direction of the person far from the trimming turntable (3031) is mobile, and the line hooks (30343) in the second hooking cylinder
(30342) it moves up and down under driving;
Thread depressing mechanism (3035), the thread depressing mechanism (3035) include crimping cylinder (30351), crimping spray head (30352) and pressure
Block (30353), the briquetting (30353) are close or separate along the vertical direction under the driving of the crimping cylinder (30351)
Sound advises trimming positioning mechanism (3036).
9. automation voice coil production equipment according to claim 1, which is characterized in that the paster unit (5) includes:
The circumferencial direction of paster turntable (501), the paster turntable (501) is fixedly installed several voice coil paster positioning mechanisms
(505);
Paster winding mechanism (503), the paster winding mechanism (503) include paster motor (5031) and with the paster motor
(5031) the paster shaft (5032) of driving end connection;
Paster feeding mechanism (504), the paster feeding mechanism (504) includes feeding roller.
10. automation voice coil production equipment according to claim 1, which is characterized in that further include receiving unit (7), institute
Stating receiving unit (7) includes:
Horizontal shifting platform (701);
Rewinding motor, the rewinding motor are connect with the horizontal shifting platform (701), and the drive shaft of the rewinding motor is horizontal
Setting;
Rewinding boss (702), the driving axis connection of the rewinding boss (702) and the rewinding motor can be around the rewinding electricity
The drive shaft of machine is rotated in perpendicular;
Rewinding plate (703), the rewinding plate (703) are equipped with positioning convex platform, and the positioning convex platform is used to be inserted into place vertically
In voice coil.
Priority Applications (1)
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CN201821422249.1U CN208540173U (en) | 2018-08-31 | 2018-08-31 | Automate voice coil production equipment |
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CN201821422249.1U CN208540173U (en) | 2018-08-31 | 2018-08-31 | Automate voice coil production equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109511076A (en) * | 2018-08-31 | 2019-03-22 | 东莞市冠威机械有限公司 | Automate voice coil production equipment |
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2018
- 2018-08-31 CN CN201821422249.1U patent/CN208540173U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109511076A (en) * | 2018-08-31 | 2019-03-22 | 东莞市冠威机械有限公司 | Automate voice coil production equipment |
CN109511076B (en) * | 2018-08-31 | 2024-01-16 | 东莞市冠威机械有限公司 | Automatic change voice coil loudspeaker voice coil production facility |
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