CN208527371U - A kind of logistics battery checker - Google Patents

Abstract

The utility model discloses a kind of logistics battery checker, including feed mechanism and testing agency, the feed mechanism divides transition road to connect by monitor station and testing agency, and transition road is divided to be divided into the first sliding rail, the second downlink sliding rail and descending system；First sliding rail is that the forward sliding rail of adjusting track width is equipped with connecting sliding rail between the track and the first sliding rail；The second downlink sliding rail is gradually oblique sliding rail, the front end of the second downlink sliding rail is connected with the monitor station, the end of the second downlink sliding rail is connected with I-shaped baffle, height sensors are installed on the baffle, the height sensors are connected with microcontroller, and the baffle is placed on belt conveyer.The utility model structure is simple, occupies little space, multi-level to detect, in addition equally convenient with the linking of downstream process, does not need to change any equipment, while working hour is saved in automatic detection, reduces cost of labor, promotes quality.

Description

A kind of logistics battery checker

Technical field

The utility model relates to arrive PCB manufacturing machine more particularly to a kind of logistics battery checker.

Background technique

PCB plate is the indispensable element of current point in the industry, is used for electronic component electrical connection, what we often said PCB bare board when pcb board, grafting device are PCBA, the process of a whole set of PCBA be it is very long, repeatedly to be passed through during PCBA Detection is crossed, upper and lower plates cause very big trouble to production in this way, need largely manually to handle, while in multiple transhipment Lower plate also causes very big hidden danger and problem to quality.This should be mentioned that during PCBA, the process before dispensing Upper and lower plates and detection, before dispensing, the good device of grafting on pcb board is carried in the process up and down and collision can all cause quality Problem, while appearance is detected and is all very bothered with units test, and is wasted time, and has machine device detector part in time Appearance or device number, it is also desirable to which people's being put into and collecting one by one, and two sides separate detection need a large amount of people Work cost and as repeatedly carry, collide, wipe flower caused by hidden danger of quality.

Utility model content

The utility model provides a kind of logistics battery checker, the above problem of solution.

To solve the above problems, the technical scheme that the utility model is provided is as follows:

A kind of logistics battery checker, including feed mechanism and testing agency, the feed mechanism pass through monitor station and inspection That surveys mechanism divides transition road to connect, and transition road is divided to be divided into the first sliding rail, the second downlink sliding rail and descending system；First sliding rail Connecting sliding rail is installed between the track and the first sliding rail for the forward sliding rail of adjusting track width；Second downlink Sliding rail is gradually oblique sliding rail, and the front end of the second downlink sliding rail is connected with the monitor station, the second downlink sliding rail End be connected with I-shaped baffle, height sensors are installed on the baffle, the height sensors are connected with microcontroller, The baffle is placed on belt conveyer.The I-shaped baffle can be changed to various shapes, primarily serve interception and The effect for neatly stacking object is unlikely to be scattered everywhere after object glides, and it is convenient on the other hand to transport, and does not need to repeat to arrange, Save the time.The height sensors avoid stacking it is too high, block downslide slide gauge outlet, cause failure, while and microcontroller Connection, microcontroller control the movement of the belt conveyer below the baffle, clear up in time.

Further, the feed mechanism includes the material storing box with baffle, upward system and counting inductor, the material storing box There are a first L shape metal shell and the second L shape metal shell, the first L shape metal shell and the 2nd L shape metal shell Side case width is greater than other side case width, the first L shape metal shell and the 2nd L shape metal shell it is wider A side body be equipped with multilayer parallel slideway, the first L shape metal shell and the 2nd L shape metal shell it is narrow Shell is equipped with the screw rod perpendicular to parallel slideway, the first L shape metal shell and the 2nd narrow shell of L shape metal shell The corresponding other end is again provided with screw rod, has feed screw nut between screw rod；The material storing box size is adjustable, can place Multiple kinds of molds avoids the limitation of single mold.

Further, the upward system has support frame, and upper mounting table, lower mounting table and the first hoistable platform composition are described Upper mounting table and lower three face of mounting table are equipped with baffle, and the upper mounting table and the lower mounting table installation are on the support frame, described Upper mounting table bottom is equipped with the first belt conveyer, the belt of the belt conveyer be multiple chapes constitute have between The belt transmission plane of gap；The lower mounting table is identical with the upper placement lifting platform structure, and belt transmits in the lower mounting table Device is the second belt conveyer；First hoistable platform contains screw rod, stepper motor and the first lifting platform, the screw rod It is fixed on the support frame by bearing, the stepper motor is mounted on support stand, and stepper motor drives screw rod rotation；It is described First lifting platform one end is equipped with nut, and the nut and screw rod are mating, another end frame of first lifting platform and described upper Mounting table and the lower mounting table are matched close to screw rod end frame, the third feed belt of first lifting platform and described the The matching of one belt conveyer gap；The upper mounting table side is equipped with the first cylinder, and first cylinder head portions are equipped with Inductor is counted, the other side of the upper mounting table is equipped with the track of adjustable width；Stepper motor, the first cylinder, It counts inductor to connect with microcontroller, microcontroller controls control stepper motor operating, work as stepping according to the parameter of setting Motor drive runs to certain altitude, and the first cylinder starts and promotes, and is pushed to pcb board pedestal and pcb board on monitor station, It counts inductor and senses pcb board in the first cylinder moving, counted, if being not sensed by pcb board, not counted.

Further, the testing agency includes the first and second two groups of CCD camera assemblies, manipulator, microcontroller and point turns Track；The first CCD camera assembly and the manipulator are mounted on the top of the monitor station, the 2nd CCD camera shooting group Part peace turns the monitor station side below manipulator；The descending system, which is arranged, is mounted on detection in the 2nd CCD camera assembly The other side of platform is equipped with the second cylinder near the 2nd CCD camera assembly；Second gas is arranged in the descending system The opposite of cylinder；The descending system, including the second material storing box, jacking system and count inductor, second material storing box and upper Expect that the storing case structure of mechanism is identical；The jacking system includes problem board mounting table and the second hoistable platform, described problem plate Mounting table is identical with the upper loading table, and second hoistable platform includes vertical upper and lower link motion structure and is linked in chain Second lifting platform of motivation structure, second lifting platform are identical with the first lifting platform structure.Affiliated first CCD camera assembly It being used cooperatively with the 2nd CCD camera assembly, the first CCD camera assembly first shoots a face image, after machinery receives crawl, second CCD camera assembly shoots another side image, and the two sides image sends microcontroller to, and the microcontroller and PC terminal connect It connects, inputs standard component image in PC terminating machine, PC terminal carries out image comparison, and whether detection pcb board has quality to ask Topic.

Further, the power device in a kind of logistics battery checker is connect with microcontroller, microcontroller and The connection of PC terminal.

Further, the robot end is equipped with Weight-measuring device, and the Weight-measuring device connects micro process Device.In manipulator crawl；Pcb board weight is detected, data transmission is to microprocessor, microprocessor analysis data and and on-gauge plate Data are made comparisons, and are within prescribed tolerances qualification, are rejected product beyond the margin of tolerance.

Further, the first and second two groups of CCD camera assemblies have to bit function, are equipped with displacement sense on manipulator Device is answered, displacement sensing device is connected with microcontroller.

Further, a kind of logistics battery checker is equipped with fault detection alarm device and periodic inspection alarm dress It sets.Mechanical breakdown can be detected and prevented in advance, can not be produced before failure does not release, and in addition periodic detection alarm system mentions Awake people inspect periodically, periodic maintenance.

Further, the mechanical receiving end portion is equipped with sucker.One fixation of the sucker, multiple is removable.

Beneficial effect compared with the existing technology is that using the above scheme, the utility model structure is simple, occupied space It is small, it is multi-level to detect, it is ensured that quality does not need personnel in production process and transports plank repeatedly, save it is artificial, in addition with subsequent work The linking of sequence is equally convenient, does not need to change any equipment, while avoiding multiple carrying, and the collision of detection wipes flower in turn Caused by hidden danger of quality.Automatic detection simultaneously avoids mistake caused by manual operation and leakage, saves working hour, reduces artificial Cost promotes quality.

Detailed description of the invention

Illustrate embodiment or technical solution in the prior art in order to clearer, it below will be to embodiment or the prior art The required attached drawing used is briefly described in description, it is clear that, the accompanying drawings in the following description is only the one of utility model A little embodiments for those of ordinary skill in the art without creative efforts, can also be according to these Attached drawing obtains other attached drawings.

Fig. 1 is the feed mechanism structural schematic diagram of the utility model；

Fig. 2 is testing agency's partial structure diagram of the utility model.

Detailed description of the invention: 1 material storing box, 2 upward systems, 3 count inductors, 4 support frames, mounting table on 5,6 decentralizations Set platform, 7 first hoistable platforms, 8 screw rods, 9 first cylinders, 10 monitor stations, 11 the oneth CCD camera assemblies, 12 the 2nd CCD Camera assembly, 13 manipulators, 14 second cylinders.

Specific embodiment

For the ease of understanding the utility model, in the following with reference to the drawings and specific embodiments, the utility model is carried out more detailed Thin explanation.The preferred embodiment of the utility model is given in attached drawing.But the utility model can be with many different Form is realized, however it is not limited to this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to this The understanding of the disclosure of utility model is more thorough and comprehensive.

It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to To another element or it may be simultaneously present centering elements.Term used in this specification " fixation ", " integrated molding ", For illustrative purposes only, the similar unit of structure is to identical label in the figure for "left", "right" and similar statement Mark.

Unless otherwise defined, technical and scientific term all used in this specification and the skill for belonging to the utility model The normally understood meaning of the technical staff in art field is identical.Art used in the description of the utility model in this specification Language, which is only for the purpose of describing specific embodiments, is not intended to limitation the utility model.

One embodiment of the utility model is:

A kind of logistics battery checker, including feed mechanism and testing agency, the feed mechanism pass through 10 He of monitor station Testing agency divides transition road to connect, and transition road is divided to be divided into the first sliding rail, the second downlink sliding rail and descending system；Described first is sliding Rail is that the forward sliding rail of adjusting track width is equipped with connecting sliding rail between the track and the first sliding rail；Under described second Row sliding rail is gradually oblique sliding rail, and the front end of the second downlink sliding rail and the monitor station 10 connect, second downlink The end of sliding rail is connected with I-shaped baffle, and height sensors, the height sensors and microcontroller are equipped on the baffle Connection, the baffle are placed on belt conveyer.The I-shaped baffle can be changed to various shapes, primarily serve and block The effect for cutting and neatly stacking object is unlikely to be scattered everywhere after object glides, and it is convenient on the other hand to transport, and does not need to repeat whole Reason saves the time.The height sensors avoid stacking it is too high, block downslide slide gauge outlet, cause failure, while and microcontroller Device connection, microcontroller control the movement of the belt conveyer below the baffle, clear up in time.

Further, the feed mechanism includes the material storing box 1 with baffle, upward system 2 and counting inductor 3, the storage Hopper 1 has the first L shape metal shell and the second L shape metal shell, the first L shape metal shell and the 2nd L shape metal The side case width of shell is greater than other side case width, the first L shape metal shell and the 2nd L shape metal shell Multilayer parallel slideway, the ratio of the first L shape metal shell and the 2nd L shape metal shell are equipped with than a wider side body Relatively narrow shell is equipped with the screw rod 8 perpendicular to parallel slideway, the first L shape metal shell and the 2nd L shape metal shell ratio The corresponding other end of relatively narrow shell, is again provided with screw rod 8, has feed screw nut between screw rod 8；1 size of material storing box can be adjusted Section, can place multiple kinds of molds, avoid the limitation of single mold.

Further, the upward system 2 has support frame 4, and upper mounting table 5, lower mounting table 6 and the first hoistable platform 7 form, The upper mounting table 5 and lower 6 three face of mounting table are equipped with baffle, and the upper mounting table 5 and the lower mounting table 6 are mounted on support frame On 4, upper 5 bottom of mounting table is equipped with the first belt conveyer, and the belt of the belt conveyer is multiple chapes The belt transmission plane for having gap constituted；The lower mounting table 6 is identical with the upper placement lifting platform structure, the lower mounting table Middle belt conveyer is the second belt conveyer；First hoistable platform contains screw rod 8, stepper motor and the first lifting Platform, the screw rod 8 are fixed on support frame 4 by bearing, and the stepper motor is mounted on support stand, and stepper motor drives Screw rod 8 rotates；First lifting platform one end is equipped with nut, and the nut and screw rod 8 are mating, the first lifting platform other end Frame and the upper mounting table 5 and the lower mounting table 6 are matched close to 8 end frame of screw rod, the third of first lifting platform Feed belt and first belt conveyer gap matching；5 side of upper mounting table is equipped with the first cylinder 9, institute It states 9 end of the first cylinder and counting inductor 3 is installed, the other side of the upper mounting table 5 is equipped with adjustable width Track；Stepper motor, the first cylinder 9, counting inductor 3 are connect with microcontroller, parameter of the microcontroller according to setting, control System control stepper motor operating, when stepper motor drive runs to certain altitude, the first cylinder 9 starts and promotes, and makes pcb board Pedestal and pcb board are pushed on monitor station 10, are counted inductor 3 and are sensed pcb board when the first cylinder 9 moves, are counted, If being not sensed by pcb board, not count.

Further, the testing agency include the first and second two groups of CCD camera assemblies, manipulator 13, microcontroller and point Transition road；The first CCD camera assembly 11 and the manipulator 13 are mounted on the top of the monitor station 10, and described second The peace of CCD camera assembly 12 turns 10 side of monitor station below manipulator 13；The descending system setting is imaged in the 2nd CCD Component 12 is mounted on the other side of monitor station 10, is equipped with the second cylinder 14 near the 2nd CCD camera assembly 12；It is described The opposite of second cylinder 14 is arranged in descending system；The descending system, including the second material storing box 1, jacking system and counting 1 structure of material storing box of inductor 3, second material storing box 1 and feed mechanism is identical；The jacking system includes that problem board is placed Platform and the second hoistable platform, described problem plate mounting table is identical with upper 5 structure of mounting table, and second hoistable platform includes Vertical upper and lower link motion structure and the second lifting platform for being linked in link motion structure, second lifting platform and first lifting platform Structure is identical.Affiliated first CCD camera assembly 11 and the 2nd CCD camera assembly 12 are used cooperatively, first the first CCD camera assembly 11 one face images of shooting, after machinery receives crawl, the 2nd CCD camera assembly 12 shoots another side image, and the two sides image passes Give microcontroller, the microcontroller is connected with PC terminal, PC terminating machine input standard component image, PC terminal into Whether row image comparison, detection pcb board have quality problem.

Further, the power device in a kind of logistics battery checker is connect with microcontroller, microcontroller and The connection of PC terminal.

Further, 13 end of manipulator is equipped with Weight-measuring device, and the Weight-measuring device connects micro- place Manage device.When manipulator 13 grabs；Pcb board weight is detected, data transmission is to microprocessor, microprocessor analysis data and and mark Quasi- plate data are made comparisons, and are within prescribed tolerances qualification, are rejected product beyond the margin of tolerance.

Further, the first and second two groups of CCD camera assemblies have to bit function, are equipped with displacement on manipulator 13 Sensing device, displacement sensing device are connected with microcontroller.

Further, a kind of logistics battery checker is equipped with fault detection alarm device and periodic inspection alarm dress It sets.Mechanical breakdown can be detected and prevented in advance, can not be produced before failure does not release, and in addition periodic detection alarm system mentions Awake people inspect periodically, periodic maintenance.

Further, the mechanical receiving end portion is equipped with sucker.One fixation of the sucker, multiple is removable.

Embodiment 1

According to the pcb board size requirements of production, and then the size of material storing box 1 is adjusted, meets the need of pcb board die size It asks, the material storing box 1 for piling plank is placed on lower mounting table 6, started according to the demand control machine of production raw in micro-control Under the control of device processed, the operating of the second belt conveyer drives material storing box 1 to reach the position of the first lifting platform, first liter of lifting Platform third feed belt drive material storing box 1 reach designated position, while the first lifting platform under the drive of stepper motor on It rises, microcontroller controls stepper motor and lifting height is accurately positioned, and then pushes mold to reach detection under the action of the first cylinder 9 Platform 10 counts inductor 3 and counts.

On monitor station 10, according to the program made, according to the reference of plank and mechanical tool fixing sucking disk on hand Position, the coordinate of the corresponding other suckers of 13 adjust automatically of manipulator, after manipulator 13 is adjusted, the first CCD camera shooting group Part 11 is taken pictures, and is received crawl in machinery and is got up, and the 2nd CCD camera assembly 12 is taken pictures, and while machinery receives crawl, is induced The weight of pcb board, the first CCD camera assembly 11 and the 2nd CCD camera assembly 12 are used cooperatively, and the two sides image sends to micro- Controller, the microcontroller are connected with PC terminal, input standard component image in PC terminating machine, PC terminal carries out image Whether comparison, detection pcb board have quality problem.Pcb board weight data sends microcontroller, detected pcb board weight to simultaneously Amount compares with on-gauge plate weight, if in the margin of tolerance, is rejected product beyond tolerance, closes in the margin of tolerance for quality Lattice.

According to two kinds of qualified products of weight detecting and image detection and rejected product, rejected product under microcontroller control, Machinery, which is received, puts back to original mould pcb board, while the second cylinder 14 acts, and pushes mold to the second material storing box 1, descending system is micro- It is run under the action of controller, keeps lattice in the second material storing box 1 parallel with monitor station 10；The qualified plank manipulator 13 of detection is put It sets on the first sliding rail, dispensing processing is carried out under the transmission of power.Mold then slides along the second downlink sliding rail.

In the production of reality, there is a part-time, dispensing process need mold and plank together could dispensing, this is desirable Increase connecting sliding rail among monitor station 10 and the first sliding rail, plank is made smoothly to arrive subsequent processing.

Embodiment 2

During mechanical movement, each power mechanism and testing agency are connect with microcontroller, when machinery equipment part Place runs uncoordinated or failure, then can sound an alarm, and when mold downslide number is more, it is high beyond regulation that mold stacks height Degree, then fault detection alarm device is alarmed, and is reminded when reaching risk altitude and stopped production, until Resolving probiems, again Booting production.

It should be noted that above-mentioned each technical characteristic continues to be combined with each other, the various embodiments not being enumerated above are formed, It is accordingly to be regarded as the range of the utility model specification record；Also, it for those of ordinary skills, can be according to above stating It is bright to be improved or converted, and all these modifications and variations all should belong to the protection model of the appended claims for the utility model It encloses.

Claims (9)

1. a kind of logistics battery checker, it is characterised in that: including feed mechanism and testing agency, the feed mechanism passes through inspection Scaffold tower divides transition road to connect with testing agency, and transition road is divided to be divided into the first sliding rail, the second downlink sliding rail and descending system；It is described First sliding rail is that the forward sliding rail of adjusting track width is equipped with connecting sliding rail between the track and the first sliding rail；It is described Second downlink sliding rail is gradually oblique sliding rail, and the front end of the second downlink sliding rail is connected with the monitor station, described second The end of downlink sliding rail is connected with I-shaped baffle, is equipped with height sensors on the baffle, height sensors and micro- Control connection, the baffle are placed on belt conveyer.

2. a kind of logistics battery checker according to claim 1, it is characterised in that: the feed mechanism includes band baffle Material storing box, upward system and count inductor, the material storing box has the first L shape metal shell and the second L shape metal-back The side case width of body, the first L shape metal shell and the 2nd L shape metal shell is greater than other side case width, institute The wider side body of ratio for stating the first L shape metal shell and the 2nd L shape metal shell is equipped with multilayer parallel slideway, described The narrow shell of first L shape metal shell and the 2nd L shape metal shell is equipped with the screw rod perpendicular to parallel slideway, described First L shape metal shell and the corresponding other end of the 2nd narrow shell of L shape metal shell, are again provided with screw rod, between screw rod There is feed screw nut.

3. a kind of logistics battery checker according to claim 2, it is characterised in that: the upward system has support frame, Upper mounting table, lower mounting table and the first hoistable platform composition, the upper mounting table and lower three face of mounting table are equipped with baffle, it is described on On the support frame, the upper mounting table bottom is equipped with the first belt conveyer, described for mounting table and the lower mounting table installation The belt of belt conveyer is the belt transmission plane for having gap that multiple chapes are constituted；The lower mounting table is the same as putting on described It is identical to set lifting platform structure, belt conveyer is the second belt conveyer in the lower mounting table；First lifting is flat Platform contains screw rod, stepper motor and the first lifting platform, and the screw rod is fixed on the support frame by bearing, the stepper motor peace On support stand, stepper motor drives screw rod rotation；First lifting platform one end is equipped with nut, the nut and screw rod Mating, another end frame of the first lifting platform and the upper mounting table and the lower mounting table are close to screw rod end frame Match, the third feed belt of first lifting platform and the matching of first belt conveyer gap；The upper mounting table one Side is equipped with the first cylinder, and first cylinder head portions are equipped with counting inductor, the other side installation of the upper mounting table There is the track of adjustable width.

4. a kind of logistics battery checker according to claim 3, it is characterised in that: the testing agency includes first With the second two groups of CCD camera assemblies, manipulator, microcontroller and divide transition road；The first CCD camera assembly and the manipulator It is mounted on the top of the monitor station, the 2nd CCD camera assembly peace turns the monitor station side below manipulator；The decline The other side that the 2nd CCD camera assembly is mounted on monitor station is arranged in system, pacifies near the 2nd CCD camera assembly Equipped with the second cylinder；The opposite of second cylinder is arranged in the descending system；The descending system, including the second material storing box, Jacking system and counting inductor, second material storing box are identical with the storing case structure of feed mechanism；The jacking system packet Problem board mounting table and the second hoistable platform are included, described problem plate mounting table is identical with the upper loading table, and described second Hoistable platform includes link motion structure above and below vertical and the second lifting platform for being linked in link motion structure, second lifting platform and institute It is identical to state the first lifting platform structure.

5. a kind of logistics battery checker according to claim 4, it is characterised in that: a kind of logistics detection sorting Power device in machine is connect with microcontroller, and microcontroller is connected with PC terminal.

6. a kind of logistics battery checker according to claim 4, it is characterised in that: the robot end is equipped with weight Measuring device, the Weight-measuring device connect microprocessor.

7. a kind of logistics battery checker according to claim 4, it is characterised in that: the first and second two groups of CCD Camera assembly has to bit function, and displacement sensing device is equipped on manipulator, and displacement sensing device is connected with microcontroller.

8. a kind of logistics battery checker according to claim 1, it is characterised in that: a kind of logistics battery checker Fault detection alarm device and periodic inspection warning device are installed.

9. a kind of logistics battery checker according to claim 4, it is characterised in that: the machinery receiving end portion is equipped with suction Disk；One fixation of the sucker, multiple is removable.