CN208513038U - Camellia oleifera fruit separates production line - Google Patents
Camellia oleifera fruit separates production line Download PDFInfo
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- CN208513038U CN208513038U CN201820774333.3U CN201820774333U CN208513038U CN 208513038 U CN208513038 U CN 208513038U CN 201820774333 U CN201820774333 U CN 201820774333U CN 208513038 U CN208513038 U CN 208513038U
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- oleifera fruit
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Abstract
The utility model relates to a kind of camellia oleifera fruits to separate production line, be mainly used for: camellia oleifera fruit is separated.Its technical solution: camellia oleifera fruit separates production line comprising has 1# conveyer (1), camellia oleifera fruit huller (3), 2# conveyer (4), three-deck vibrating screen (5), tooth smooth roll seed shell sorting machine (6), 3# conveyer (7), 4# conveyer (8) and 5# conveyer (9).After the utility model, camellia oleifera fruit can be completely separated.
Description
Technical field
The utility model relates to a kind of camellia oleifera fruits to separate production line, be mainly used for: separating camellia oleifera fruit.
Background technique
Oil tea is the distinctive woody oleiferous plants of China, is known as the big woody edible oil in the world four with oil palm, olive, coconut
Material.The full seed oil content 26-39% of tea seed, and tea benevolence is then up to 40-50%, camellia seed oil mid-oleic is up to 80%, rouge
Fat acid composition is very much like with olive oil, is known as " east olive oil ", and long-term consumption is conducive to preventing hypertension, vascular sclerosis
Deng.
Existing camellia oleifera fruit, the separation of seed shell mostly use following methods at present:
One, natural drying, by sunning in 7-8 days, external pericarp is shunk while drying out to be blown, manually by seed
Shell separation.
Two, with simple and mechanical equipment, such as: some workshop-based self-employed workers carry out the separation of seed shell using easy equipment, if
Standby single, production capacity is low, and hourly output is at 0.75-2 tons.
In fact, camellia oleifera fruit is made of shell and tea seed, tea seed is made of tea seed episperm and tea seed kernel, and shell is free of grease,
It is unfavorable to processing grease containing lignin, pentosan, tannin and saponin etc., de- shell processing must be made.In addition, tea seed episperm and tea seed
Benevolence property is different, also needs individually to be handled after separating, is just able to achieve the maximization of the utilization of resources.
Summary of the invention
The purpose of the utility model is to provide a kind of camellia oleifera fruits to separate production line, is completely separated camellia oleifera fruit, realizes
Camellia oleifera fruit each section resource maximizes
To achieve the above object, the utility model uses following technical scheme:
Camellia oleifera fruit separates production line comprising has 1# conveyer, camellia oleifera fruit huller, 2# conveyer, three-deck vibrating screen, tooth
Smooth roll seed shell sorting machine, 3# conveyer, 4# conveyer and 5# conveyer, it is characterised in that: the outlet of the 1# conveyer with
The entrance of the camellia oleifera fruit huller is connected to, and the outlet of the camellia oleifera fruit huller connects with the entrance of the 2# conveyer
Logical, the outlet of the 2# conveyer is connected to the entrance of the three-deck vibrating screen;The outlet of the three-deck vibrating screen point
It is not connected to the entrance of tooth smooth roll seed shell sorting machine and the entrance of 5# conveyer;The tooth smooth roll seed shell sorting machine
Two outlets are connected to the entrance of the 3# conveyer and 4# conveyer respectively.
As a kind of improvement of the utility model, the camellia oleifera fruit huller includes 1# motor, shelling rotor, upper encloser
And lower encioser;The shelling rotor is made of flanged plate, back taper cylinder and shelling bar, and the centre of the flanged plate is affixed
Conic tube, the affixed shelling bar in the outside of the flanged plate, the rotation of shelling rotor described in the 1# motor driven;Described
The top of upper encloser is equipped with 1# feed hopper, and the lower section of the lower encioser is equipped with 1# discharge bucket.
As a kind of improvement of the utility model, inclined auxiliary blade is connected on the flanged plate.
As a kind of improvement of the utility model, the lower encioser is equipped with 1# sieve pore and inclined kneading rod.
As a kind of improvement of the utility model, the tooth smooth roll seed shell sorting machine includes 2# motor, spaced
Discaling roll and smooth roll;2# motor described in two respectively drives the discaling roll and smooth roll rotation, and the linear velocity of the discaling roll
Greater than the linear velocity of the smooth roll;The top of the discaling roll and smooth roll is equipped with feed chute, under the discaling roll and smooth roll
Side is equipped with 3# discharge bucket, and the end of the discaling roll and smooth roll is equipped with 2# discharge bucket;The 3# discharge bucket and 3# conveyer
Entrance connection, the 2# discharge bucket are connected to the entrance of 4# conveyer.
As a kind of improvement of the utility model, the conveyer is belt conveyer.
As a kind of improvement of the utility model, permanent-magnetic iron expeller is provided on the 1# conveyer.
It is after by adopting the above technical scheme the utility model has the advantages that
1, camellia oleifera fruit successively passes through the de- shell of camellia oleifera fruit huller, the screening of three-deck vibrating screen, the sorting of tooth smooth roll seed shell
The seed shell of machine separates, and a production line can be achieved with the overall separation processing of camellia oleifera fruit, and camellia oleifera fruit is efficiently separated into shell, tea
Each section of seed and disentegrated particles, camellia oleifera fruit obtains maximum resource.
2, specific camellia oleifera fruit huller can efficiently realize that kneader type takes off shell processing, and de- shell effect is good, and tea seed
It is not easily susceptible to damage.
3, the material after shelling is sieved by whole send to three layers of classifying screen, can efficiently separate out the object without processing
Matter.And the tea seed continued with and shell mixture is needed then to send to the feed chute of tooth smooth roll seed shell sorting machine, and continue
Separating treatment is ultimately separated into tea seed and small shell.
4, belt conveyer, wide adaptability, and it is easy to maintain.It is provided with permanent-magnetic iron expeller on 1# conveyer, is avoided that
Adverse effect of the iron class impurity to follow-up equipment.
Detailed description of the invention
Fig. 1 is the front view structure arrangement schematic diagram of the utility model production line;
Fig. 2 is A-A section structure arrangement schematic diagram in Fig. 1;
Fig. 3 is B-B section structure arrangement schematic diagram in Fig. 1;
Fig. 4 is the schematic view of the front view of camellia oleifera fruit huller;
Fig. 5 is the overlooking structure diagram of Fig. 4;
Fig. 6 is the side structure schematic view of Fig. 4;
Fig. 7 is the schematic view of the front view of shelling rotor;
Fig. 8 is the side structure schematic view of Fig. 7;
Fig. 9 is the overlooking structure diagram of Fig. 7;
Figure 10 is the overlooking structure diagram of lower encioser;
Figure 11 is the schematic view of the front view of tooth smooth roll seed shell sorting machine;
Figure 12 is the overlooking structure diagram of Figure 11 part-structure;
Figure 13 is Figure 11 side structure schematic view;
Figure 14 is the part-structure enlarged diagram of tooth smooth roll seed shell sorting machine;
Figure 15 is the mounting structure arrangement schematic diagram of discaling roll and smooth roll;
Figure 16 is the structural schematic diagram of discaling roll;
Figure 17 is the side structure schematic view of discaling roll;
Figure 18 is the schematic view of the front view of three-deck vibrating screen;
Figure 19 is the side structure schematic view of Figure 18.
In figure: 1,1# conveyer, 2, permanent-magnetic iron expeller, 3, camellia oleifera fruit huller, 4,2# conveyer, 5, three-deck vibrating screen,
6, tooth smooth roll seed shell sorting machine, 7,3# conveyer, 8,4# conveyer, 9,5# conveyer;
301,1# motor, 302, small pulley, 303, big belt wheel, 304,1# expansion set, 305,1# main shaft, 306,2# expansion set,
307, shell rotor, 308, upper encloser, 309, lower encioser, 310, shelling cavity, 311,1# bearing block, 312,1# feed hopper,
313,1# discharge bucket;
307a, flanged plate, 307b, back taper cylinder, 307c, shelling bar, 307d, auxiliary blade;307e, connecting plate,
309a, kneading rod, 309b, 1# sieve pore;
501,3# motor, 502,3# transmission shaft, 503, sieve ship, 504, the flexible clutch with everything rotation,
601, feed chute, 602,2# motor, 603,2# discharge bucket, 604,3# discharge bucket, 605,2# sprocket wheel, 606, discaling roll,
607, smooth roll, 608,2# rack, 609,3# rack, 610,2# chain;
606a, 2# main shaft, 606b, roll body, 606c, tooth;
α, sieve heel angle, β, tilt angle, the setting angle of γ, kneading rod;
δ, discaling roll cloth angle setting, ε, discaling roll and smooth roll angle positioned opposite, η, discaling roll and smooth roll general arrangement angle, ω, tooth angle;
The outer tangent line of L1, discaling roll and smooth roll, L2, discaling roll central axis axial connecting line, L3, horizontal line;
S, the direction of motion of the camellia oleifera fruit in the strike of shelling bar and under pushing, F, direction of rotation.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the utility model is described in more detail.
Embodiment one
As shown in Figures 1 to 3, camellia oleifera fruit separates production line comprising has 1# conveyer 1, camellia oleifera fruit huller 3,2# conveying
Machine 4, three-deck vibrating screen 5, tooth smooth roll seed shell sorting machine 6,3# conveyer 7,4# conveyer 8 and 5# conveyer 9, in which:
The outlet of aforementioned 1# conveyer 1 is connected to the entrance of aforementioned camellia oleifera fruit huller 3, aforementioned camellia oleifera fruit huller 3
Outlet is connected to the entrance of aforementioned 2# conveyer 4, and the outlet of aforementioned 2# conveyer 4 is connected to the entrance of aforementioned three-deck vibrating screen 5;
Three-deck vibrating screen 5 above-mentioned exports the entrance and 5# conveyer 9 with tooth smooth roll seed shell sorting machine 6 above-mentioned respectively
Entrance connection;
Two outlets of aforementioned tooth smooth roll seed shell sorting machine 6 connect with the entrance of aforementioned 3# conveyer 7 and 4# conveyer 8 respectively
It is logical.
The preferred belt conveyer of aforementioned 1# conveyer 1, the preferred belt conveyer of aforementioned 2# conveyer 4, aforementioned 3# conveyer 7
It is preferred that belt conveyer, the aforementioned preferred belt conveyer of 4# conveyer, the preferred belt conveyer of aforementioned 5# conveyer 9.
It is preferably provided with permanent-magnetic iron expeller 2 on aforementioned 1# conveyer 1, such as: permanent magnetism self-unloading type deferrization device.
Camellia oleifera fruit separation method, work step corresponding to the production line are as follows:
Step 1: camellia oleifera fruit is delivered to camellia oleifera fruit huller 3 by 1# conveyer 1, the camellia oleifera fruit huller 3 is right
The camellia oleifera fruit carries out de- shell processing;
Step 2: by the way that 2# conveyer 4 will treated that material send to three layers of classifying screen 5 by step 1, above-mentioned three
Layer classifying screen 5 carries out screening process, and the material after screening is big shell, tea seed and shell mixture, disentegrated particles respectively;It is above-mentioned
Big shell and disentegrated particles are sent to 5# conveyer 9;
Step 3: sending tea seed above-mentioned in step 2 and shell mixture to tooth smooth roll seed shell sorting machine 6, tooth above-mentioned
Smooth roll seed shell sorting machine 6 carries out selected separating treatment, tea seed above-mentioned and shell mixing to tea seed above-mentioned and shell mixture
Material after expecting selected separation is tea seed and small shell respectively;Tea seed above-mentioned is sent to 4# conveyer 8, small shell above-mentioned send to
3# conveyer 7.
De- shell described in step 1 handles preferred kneader type and takes off shell processing, and conveyer described in step 1 is preferably defeated
Send belt feeder.
Embodiment two
As a kind of improvement of the utility model embodiment one, as shown in Fig. 4~10, camellia oleifera fruit huller above-mentioned is one
Kind kneader type camellia oleifera fruit huller comprising have 1# motor 301, shelling rotor 307, upper encloser 308 and lower encioser 309;It is aforementioned
Shelling rotor 307 by flanged plate 307a, back taper cylinder 307b and shelling bar 307c form, the centre of flanged plate 307a above-mentioned
Affixed back taper cylinder 307b, the affixed shelling bar 307c in the outside of flanged plate 307a above-mentioned, 1# motor 301 above-mentioned drives aforementioned
Shelling rotor 307 rotate;It is equipped with 1# feed hopper 312 above upper encloser 308 above-mentioned, is equipped with below lower encioser 309 above-mentioned
1# discharge bucket 313.The outlet of aforementioned 1# conveyer 1 is connected to aforementioned 1# feed hopper 312, aforementioned 1# discharge bucket 313 and aforementioned 2#
The entrance of conveyer 4 is connected to.
Shelling rotor 307, upper encloser 308 and lower encioser 309 above-mentioned form inverted cone-shaped shelling cavity 310.
The mode that the driving of 1# motor 301 shelling rotor 307 above-mentioned rotates, can be the structures such as sprocket wheel, belt wheel.With band
For wheel:
As shown in Figures 4 and 5, there is 1# main shaft 305 in the centre of shelling rotor 307 above-mentioned, and 1# main shaft 305 above-mentioned is mounted on
It is affixed by 2# expansion set 306 between aforementioned 1# main shaft 305 and flanged plate 307a on 1# bearing block 311;
As shown in figures 4-6, the power output end of 1# motor 301 above-mentioned is equipped with small pulley 302;1# main shaft 305 above-mentioned
Power intake be equipped with big belt wheel 303, between 1# main shaft 305 above-mentioned and big belt wheel 303 by 1# expansion set 304 it is affixed;Before
Solderless wrapped connection power transmission belt between the small pulley 302 stated and big belt wheel 303.
When normal work, as shown in Fig. 4~8, direction of motion S of the camellia oleifera fruit in the strike of shelling bar and under pushing, inverted cone-shaped
Chamber rubs camellia oleifera fruit mutual extrusion, realizes kneader type heat treatment.
As an improvement of this embodiment, as shown in Fig. 4,7 and 8, flanged plate 307a above-mentioned is connected with inclined auxiliary
Help blade 307d.For the inclined direction of auxiliary blade above-mentioned along shelling rotor direction of rotation F, inclination angle beta is preferred: 20 °~
40 °, such as: 30 °.
As an improvement of this embodiment, as shown in Fig. 4~6,10, lower encioser 309 above-mentioned is equipped with 1# sieve pore 309b,
Such as: long waist shaped hole.Lower encioser 309 above-mentioned is equipped with inclined kneading rod 309a, aforementioned kneading rod 309a pref. cylindrical rubbing
Stick.The setting angle γ of cylinder kneading rod above-mentioned is preferred: 20 °~30 °, such as 25 °.
As an improvement of this embodiment, as shown in Fig. 4~9, the both ends of shelling bar 307c above-mentioned are provided with connection
It is milled with long lumbar hole on plate 307e, connecting plate 307e above-mentioned, and passes through bolt for connecting plate 307e above-mentioned and flanged plate 307a
Connection.In this way, the installation site of shelling bar 307c above-mentioned is adjusted.
When normal work, cylinder kneading rod and auxiliary blade move camellia oleifera fruit and generate additional friction, improve rubbing shelling
Effect.Adjustable aforementioned shelling bar 307c facilitates adjustment shelling bar in the relative position of shelling cavity, improves rubbing shelling effect
Fruit.
Embodiment three
As a kind of improvement of the utility model embodiment one, as shown in Fig. 1~2,11~17, aforementioned tooth smooth roll seed shell point
Selecting machine includes 2# motor 602, multiple discaling rolls 606 and multiple smooth rolls 607, in which:
As shown in Figure 11~12,14~15, multiple discaling rolls 606 above-mentioned form discaling roll group, and discaling roll group above-mentioned is mounted on
In 2# rack 608;Multiple smooth rolls 607 above-mentioned form smooth roll group, and smooth roll group above-mentioned is mounted in 3# rack 609;It is above-mentioned
Discaling roll 606 and smooth roll 607 are alternatively arranged;
As shown in Figure 11~14, two 2# motors above-mentioned respectively drive discaling roll and smooth roll rotation above-mentioned, specific: one
2# motor 602 passes through 610 sliding tooth roller group of a set of 2# sprocket wheel 605 and 2# chain;Another 2# motor 602 passes through another set of 2# chain
It takes turns 605 and 2# chain 610 and drives smooth roll group;, the linear velocity of discaling roll above-mentioned is greater than the linear velocity of smooth roll above-mentioned;
As shown in Figure 11,13, the top of discaling roll and smooth roll above-mentioned is equipped with feed chute 601, discaling roll and smooth roll above-mentioned
Lower section is equipped with 3# discharge bucket 604, and the end of discaling roll and smooth roll above-mentioned is equipped with 2# discharge bucket 603;Three-deck vibrating screen above-mentioned
One outlet is connected to feed chute 601 above-mentioned, and 3# discharge bucket 604 above-mentioned is connected to the entrance of 3# conveyer 7,2# above-mentioned
Discharge bucket 603 is connected to the entrance of 4# conveyer 8.
When normal work, tea seed and shell mixture pass through feed chute 601 and enter tooth smooth roll seed shell sorting machine, after separation
Tea seed is sent to 4# conveyer 8, and the small shell after separation is sent to 3# conveyer 7.
As an improvement of this embodiment, as shown in figure 15, discaling roll cloth angle setting δ, it may be assumed that discaling roll central axis axial connecting line L2
The angle between horizontal line L 3.Discaling roll and smooth roll angle ε positioned opposite, it may be assumed that discaling roll and the outer tangent line L1 of smooth roll and discaling roll central axis axis
Angle between heart line L2.Discaling roll and smooth roll general arrangement angle η, it may be assumed that angle between discaling roll and the outer tangent line L1 of smooth roll and horizontal line L 3.
Aforementioned η=δ+ε.3 °~5 ° of the value range of aforementioned δ, such as 4 °;4 °~6 ° of the value range of aforementioned ε, such as 4 °.
As an improvement of this embodiment, as shown in Figure 16~17, any one discaling roll 606 above-mentioned includes 2# main shaft
606a and roll body 606b, 2# main shaft 606a and roll body 606b above-mentioned are affixed, are uniformly distributed on the circumference of roll body 606b above-mentioned
606c with teeth, the axially spaced arrangement of tooth 606c above-mentioned.For example: the axially spaced 16mm of roll body 606b above-mentioned, vehicle
The depth of 4mm interval trough, slot above-mentioned can be equal to circumferencial direction tooth root depth.
60 °~80 ° of the tooth angle ω value range of tooth 606c above-mentioned, such as: 74.5 °.
When normal work, discaling roll is consistent with smooth roll rotation direction, and discaling roll linear velocity is bigger than smooth roll, and the two has a speed difference.Adherency
It is pulled down rapidly under the action of the pericarp on discaling roll is in tooth, pericarp is pulled down.The tea seed kernel on top is floated in the tangential linear speed of discaling roll
Shifting of throwing forward under operation is acted on, also travels forward under the drive of smooth roll disperse tea seed kernel and pericarp simultaneously.
Tooth smooth roll seed shell sorting machine tilts down installation from feed end to discharge end, is conducive to tea seed and travels forward, fruit
Skin moves downward under the action of discaling roll tooth along discaling roll and light clearance between roll, separates tea seed and small shell.
Example IV
As a kind of improvement of the utility model embodiment one, as shown in Figure 18~19, three-deck vibrating screen above-mentioned includes
3# motor 501,3# transmission shaft 502 and sieve ship 503;Three layers of sieve are equipped in sieve ship 503 above-mentioned, sieve ship above-mentioned is by having ten thousand
As the flexible clutch 504 of rotation is supported on classifying screen bracket, 3# motor 501 above-mentioned passes through the driving sieve of 3# transmission shaft 502
Ship 503,5.5 °~6 ° of value range of sieve heel angle α above-mentioned.
When work, three-deck vibrating screen effectively screens out big shell, tea seed and shell mixture, disentegrated particles.
The utility model is not limited to the above embodiments, and all technical solutions formed using equivalent replacement or equivalence replacement are belonged to
In the range of the requires of the utility model protection.
Claims (7)
1. camellia oleifera fruit separates production line comprising have 1# conveyer (1), camellia oleifera fruit huller (3), 2# conveyer (4), three layers of vibration
Dynamic sieve (5), tooth smooth roll seed shell sorting machine (6), 3# conveyer (7), 4# conveyer (8) and 5# conveyer (9), it is characterised in that:
The outlet of the 1# conveyer (1) is connected to the entrance of the camellia oleifera fruit huller (3), the camellia oleifera fruit shelling
The outlet of machine (3) is connected to the entrance of the 2# conveyer (4), and the 2# conveyer (4) exports and described three layers
The entrance of vibrating screen (5) is connected to;
The three-deck vibrating screen (5) exports the entrance and 5# conveyer with the tooth smooth roll seed shell sorting machine (6) respectively
(9) entrance connection;
Two of the tooth smooth roll seed shell sorting machine (6) outlets respectively with the 3# conveyer (7) and 4# conveyer (8)
Entrance connection.
2. camellia oleifera fruit according to claim 1 separates production line, it is characterised in that: the camellia oleifera fruit huller includes
1# motor (301), shelling rotor (307), upper encloser (308) and lower encioser (309);The shelling rotor (307) is by flange
Plate (307a), back taper cylinder (307b) and shelling bar (307c) composition, the affixed inversed conical drum in centre of the flanged plate (307a)
Body (307b), the affixed shelling bar (307c) in the outside of the flanged plate (307a), the 1# motor (301) drive described
Shell rotor (307) rotation;The top of the upper encloser (308) is equipped with 1# feed hopper (312), the lower encioser (309)
Lower section be equipped with 1# discharge bucket (313).
3. camellia oleifera fruit according to claim 2 separates production line, it is characterised in that: affixed on the flanged plate (307a)
There is inclined auxiliary blade (307d).
4. camellia oleifera fruit according to claim 2 separates production line, it is characterised in that: the lower encioser (309) is equipped with
1# sieve pore (309b) and inclined kneading rod (309a).
5. camellia oleifera fruit according to claim 1 separates production line, it is characterised in that: the tooth smooth roll seed shell sorting machine packet
2# motor (602), spaced discaling roll (606) and smooth roll (607) are included;2# motor (602) described in two respectively drives
The discaling roll and smooth roll rotation, and the linear velocity of the discaling roll is greater than the linear velocity of the smooth roll;The discaling roll and
The top of smooth roll is equipped with feed chute (601), and the lower section of the discaling roll and smooth roll is equipped with 3# discharge bucket (604), the discaling roll
2# discharge bucket (603) are equipped with the end of smooth roll;The 3# discharge bucket (604) is connected to the entrance of 3# conveyer (7), described
2# discharge bucket (603) be connected to the entrance of 4# conveyer (8).
6. camellia oleifera fruit according to claim 1 separates production line, it is characterised in that: the conveyer is conveyor belt
Machine.
7. camellia oleifera fruit according to claim 1 separates production line, it is characterised in that: be arranged on the 1# conveyer (1)
There are permanent-magnetic iron expeller (2).
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CN201820774333.3U CN208513038U (en) | 2018-05-23 | 2018-05-23 | Camellia oleifera fruit separates production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110238022A (en) * | 2019-07-15 | 2019-09-17 | 江西省农业机械研究所 | A kind of horizontal layout tooth smooth roll camellia oleifera fruit Pu seed seperator |
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2018
- 2018-05-23 CN CN201820774333.3U patent/CN208513038U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110238022A (en) * | 2019-07-15 | 2019-09-17 | 江西省农业机械研究所 | A kind of horizontal layout tooth smooth roll camellia oleifera fruit Pu seed seperator |
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