CN111822324A - A seed husk separator - Google Patents
A seed husk separator Download PDFInfo
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- CN111822324A CN111822324A CN201910320632.9A CN201910320632A CN111822324A CN 111822324 A CN111822324 A CN 111822324A CN 201910320632 A CN201910320632 A CN 201910320632A CN 111822324 A CN111822324 A CN 111822324A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
技术领域technical field
本发明涉及农业机械领域,更具体地涉及一种果壳分离的籽壳分离机。The invention relates to the field of agricultural machinery, and more particularly to a seed shell separator for nut shell separation.
背景技术Background technique
油茶是一种经济价值较高的木本油料作物,其中茶籽含有丰富的油脂,是加工茶油的原料。油茶果由油茶果壳和茶籽组成,进行油料加工前一项重要工序是进行油茶果脱壳与茶籽清选作业。随着我国油茶种植面积的不断增加,油茶果机械化预处理机械装备需求迫切。鲜果刚采摘下来含水率较高,如不及时分离易霉变,影响油茶籽后续的干燥、储存和加工,需在油茶果采摘后进行分离处理。分离后,壳、籽混合物清选是机械设备的技术难点。目前,油茶果壳、籽清选的方法主要采用筛选、比重、色选等方式,分选效果还没有达到用户的要求,油茶籽中含壳率高或壳中含有油茶籽。Camellia oleifera is a woody oil crop with high economic value, in which tea seeds are rich in oil and are the raw material for processing tea oil. Camellia oleifera fruit is composed of Camellia oleifera husk and tea seeds. An important process before oil processing is to carry out Camellia oleifera fruit shelling and tea seed cleaning. With the continuous increase in the planting area of Camellia oleifera in my country, there is an urgent need for mechanized pretreatment machinery and equipment for Camellia oleifera fruit. The fresh fruit has a high moisture content just after it is picked. If it is not separated in time, it will easily become mildewed, which will affect the subsequent drying, storage and processing of Camellia oleifera seeds. It needs to be separated after picking. After separation, the cleaning of shell and seed mixture is the technical difficulty of mechanical equipment. At present, the cleaning methods of camellia husks and seeds mainly use screening, specific gravity, color sorting, etc., and the sorting effect has not yet met the requirements of users.
目前市面上的油茶鲜果分离清选机是先将大小不一的油茶鲜果全部混在一起直接进行分离,或通过其它设备先进行筛选然后在分批进行分离,再通过振动和筛选等的方式来实现油茶果壳和油茶籽的清选,由于油茶果的体积大小不一直接对油茶果分离容易造成体积较大的油茶果中的籽卡入到分离机的出料孔板中被分离杆打碎,致使油茶籽损耗高,分离后果壳和籽的比重相近,通过振动和筛选的方式壳籽的脱净率低,清选效 果不理想的问题。At present, the fresh camellia fruit separation and cleaning machine on the market is to first mix all the fresh camellia fruits of different sizes and directly separate them, or to screen them first and then to separate them in batches through other equipment, and then to realize by means of vibration and screening. For the cleaning of camellia husk and camellia seeds, due to the different sizes of camellia fruit, it is easy to separate the camellia fruit, which is easy to cause the seeds in the larger camellia fruit to get stuck in the discharge orifice of the separator and be broken by the separating rod. , resulting in high loss of camellia seeds, the proportion of shell and seeds are similar after separation, the removal rate of shell and seeds through vibration and screening is low, and the cleaning effect is not ideal.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提供一种籽壳分离机,旨在解决现有的分离清选设备存在的分离效率低和分离效果差的问题。The main purpose of the present invention is to provide a seed husk separator, which aims to solve the problems of low separation efficiency and poor separation effect existing in the existing separation and cleaning equipment.
本发明目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
提供一种籽壳分离机,包括机架,所述机架上设有进料装置、与进料装置连接的转动装置以及为转动装置提供动力的驱动装置;A seed husk separator is provided, comprising a frame on which a feeding device, a rotating device connected with the feeding device, and a driving device for providing power to the rotating device are provided;
所述转动装置固定于机架上的出壳筛筒以及在出壳筛筒内旋转的转动轴,所述转动轴由驱动装置驱动,所述出壳筛筒的表面为螺旋状布置的光滑条缝,并设有进料口与进料装置连接;The rotating device is fixed on the shelling screen drum on the frame and the rotating shaft rotating in the shelling screen drum, the rotating shaft is driven by the driving device, and the surface of the shelling screen drum is a smooth strip arranged in a spiral shape There is a seam, and a feeding port is connected to the feeding device;
所述转动轴上设有搅拌机构,所述搅拌机构包括固定在转动轴上的辊筒以及布置在辊筒表面的毛刷条。The rotating shaft is provided with a stirring mechanism, and the stirring mechanism includes a roller fixed on the rotating shaft and a brush strip arranged on the surface of the roller.
进一步地,所述转动装置相比水平面倾斜设置。Further, the rotating device is arranged obliquely compared to the horizontal plane.
进一步地,所述辊筒通过空心轴固定在转动轴上。Further, the roller is fixed on the rotating shaft through a hollow shaft.
进一步地,所述进料装置包括进料斗和出料调节机构,所述进料斗分别设有进料口和出料口,所述出料调节机构包括设置在进料斗内的插板以及与插板配合的调节丝杆。Further, the feeding device includes a feeding hopper and a discharging regulating mechanism, the feeding hopper is respectively provided with a feeding port and a discharging port, and the discharging regulating mechanism comprises a plug plate arranged in the feeding hopper And the adjusting screw matched with the plug board.
进一步地,所述机架上还设有对应的出料通道和排渣通道。Further, the frame is also provided with corresponding discharge channels and slag discharge channels.
进一步地,所述进料装置与机架可拆卸连接。Further, the feeding device is detachably connected to the frame.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明籽壳分离机在辊筒以及毛刷条的作用下可以连续不间断地作业,大大提高了效率;采用辊筒、毛刷条以及光面条缝的分离方式,分离效果好,同时避免了分离过程中发生破籽的情况;通过光面条缝的条缝实时将籽壳排出,分离效果好。The seed husk separator of the invention can operate continuously and uninterruptedly under the action of the roller and the brush strip, which greatly improves the efficiency; the separation method of the roller, the brush strip and the smooth noodle strip is adopted, and the separation effect is good. The seeds are broken during the separation process; the seed shells are discharged in real time through the slits of the smooth noodles, and the separation effect is good.
本实施例籽壳分离机设备原理简单,工作效率高,分离率达到100%,且分离过程中不损伤籽仁,籽、壳分离率达到99.9%以上,快速干净,适合干茶籽和坚果类种子分离。The seed husk separator in this embodiment is simple in principle, high in working efficiency, the separation rate reaches 100%, and the seed kernels are not damaged during the separation process, and the separation rate of seeds and shells reaches over 99.9%, which is fast and clean, and is suitable for dried tea seeds and nuts. Seed separation.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1 籽壳分离机结构示意图。Figure 1 Schematic diagram of the structure of the seed husk separator.
图2 转动装置结构示意图。Figure 2 Schematic diagram of the structure of the rotating device.
图3 转动轴结构示意图。Figure 3 Schematic diagram of the structure of the rotating shaft.
图4 进料装置结构示意图。Fig. 4 Schematic diagram of the structure of the feeding device.
其中,1—进料装置、2—转动装置、3—驱动装置、4—机架、5—机脚、6—排渣通道,7—出料通道,8—空心轴、11—进料斗、12—插板、13—调节丝杆,14—固定板,15—进料口、16—出料口、21—出壳筛筒,22—转动轴、211—光滑条缝、212—出壳筛筒进料口、23—辊筒、231—毛刷条。Among them, 1-feeding device, 2-rotating device, 3-driving device, 4-frame, 5-machine foot, 6-slagging channel, 7-discharging channel, 8-hollow shaft, 11-feeding hopper , 12—insert plate, 13—adjustment screw, 14—fixed plate, 15—feed port, 16—discharge port, 21—outlet screen, 22—rotating shaft, 211—smooth slit, 212—outlet Shell screen cylinder feeding port, 23 - roller, 231 - brush strip.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步的说明,其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below in conjunction with the specific embodiments, wherein, the accompanying drawings are only used for exemplary description, and are only schematic diagrams, not physical drawings, and should not be construed as restrictions on this patent; in order to better illustrate the present invention In the embodiments, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted.
实施例1Example 1
如图1所示,本实施例提供一种籽壳分离机,包括机架4,机架4上设有进料装置1、与进料装置1连接的转动装置2以及为转动装置2提供动力的驱动装置3;As shown in FIG. 1 , the present embodiment provides a seed husk separator, which includes a frame 4 . The frame 4 is provided with a feeding device 1 , a rotating device 2 connected to the feeding device 1 , and providing power for the rotating device 2 the
转动装置2包括固定在机架4上的出壳筛筒21以及在出壳筛筒21内旋转的转动轴22,转动轴22由驱动装置3驱动,出壳筛筒21的表面为螺旋状布置的光滑条缝211,并设有进料口与进料装置1连接;The rotating device 2 includes an
转动轴22上设有搅拌机构,所述搅拌机构包括固定在转动轴22上的辊筒23以及布置在辊筒23表面的毛刷条231。The rotating
如图2所示,出壳筛筒21可以是分段独立并相互连接,也可以是整体,也可以是密封圆筒和光滑条缝圆筒组合,具体在本实施例中出壳筛筒21为对半分并通过螺栓锁紧。As shown in FIG. 2 , the shell-exiting
其中,光滑条缝211的布置类似顺时针或逆时针弹簧圈形式布置在出壳筛筒21外围,光滑条缝211的筋粗1~10mm,间隙1~10mm,条缝表面光滑起到出壳顺畅的作用。Among them, the arrangement of the
如图3所示,本实施例中毛刷条231为不锈钢或碳钢材质,刷丝为曲丝或直丝或扭丝,刷丝直径为0.1~1毫米之间,毛刷条231端头与光滑条缝211之间的间隙为5~15mm,毛刷条231形状可以是圆筒状或片状组合。As shown in FIG. 3 , in this embodiment, the
本实施例为了毛刷条231及辊筒23拆卸方便,将毛刷条231以及辊筒23通过空心轴8固定在转动轴22上,具体毛刷条231装在辊筒23上,辊筒23套在空心轴8上,空心轴8再套在转动轴22上,并通过螺丝拧紧,法兰轴承则套在转动轴22的尾部,在拆卸的时候,不需要拆卸转动轴22,只需要拆开法兰轴承,松开空心轴螺丝,即可抽出空心轴8更换毛刷条,使得清洗、维护更加方便。In this embodiment, in order to facilitate the disassembly of the
同样,进料装置1可拆卸地固定在机架4上,具体在本实施例中通过法兰片与机架4锁在一起,达到拆卸方便的目的。Likewise, the feeding device 1 is detachably fixed on the frame 4, specifically, in this embodiment, the flange is locked together with the frame 4, so as to achieve the purpose of convenient disassembly.
如图4所示,本实施例中进料装置1包括进料斗11和出料调节机构,进料斗11分别设有进料口15和出料口16,所述出料调节机构分别设有插板12、调节丝杆13、调节丝杆13上的固定板14,插板12设置在进料斗11内,具体操作是通过转动调节丝杆13,拉动插板12,从而使得油茶籽均匀地进入转动装置2内。As shown in FIG. 4 , in this embodiment, the feeding device 1 includes a
应当可以理解的是,本实施例中驱动装置3可以是电驱、液驱或手轮驱动,具体根据实际情况灵活选择。It should be understood that, in this embodiment, the
其中,本实施例中各部件在机架4上的安装布置如下:Wherein, the installation arrangement of each component on the rack 4 in this embodiment is as follows:
机架4通过机脚5放置在水平地面上,并且设有出料通道7和排渣通道6,转动装置2则相比水平面倾斜固定在机架4上,具体转动装置2的出壳筛筒21、光面条缝211、转动轴22、空心轴8、辊筒23、毛刷条231均相比水平面倾斜设置,倾斜角度根据实际情况调整;The frame 4 is placed on the horizontal ground through the
进料装置1固定在机架4上并且出料口16与出壳筛筒21连接,具体与在出壳筛筒21上开设的出壳筛筒进料口212连接,驱动装置3包括电机,转动轴22一端通过皮带与电机连接,另一端通过轴承固定在机架4上。The feeding device 1 is fixed on the frame 4 and the
本实施例工作原理如下:The working principle of this embodiment is as follows:
开启驱动装置3,油茶籽通过进料装置1进入到转动装置2内,在转动轴22的旋转下,带动辊筒23以及毛刷条231的快速转动,毛刷条231对油茶籽进行清理,籽壳从光面条缝211的条缝间排出,进入排渣通道6,而干净油茶籽则进入出料通道7,完成籽和壳分离。Turn on the
本实施例籽壳分离机在辊筒23以及毛刷条231的作用下可以连续不间断地作业,大大提高了效率;采用辊筒23、毛刷条231以及光面条缝211的分离方式,分离效果好,同时避免了分离过程中发生破籽的情况;通过光面条缝211的条缝实时将籽壳排出,分离效果好。The seed husk separator in this embodiment can operate continuously and uninterruptedly under the action of the
本实施例籽壳分离机设备原理简单,工作效率高,分离率达到100%,且分离过程中不损伤籽仁,籽、壳分离率达到99.9%以上,快速干净,适合干茶籽和坚果类种子分离。The seed husk separator in this embodiment is simple in principle, high in working efficiency, the separation rate reaches 100%, and the seed kernels are not damaged during the separation process, and the separation rate of seeds and shells reaches over 99.9%, which is fast and clean, and is suitable for dried tea seeds and nuts. Seed separation.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail with reference to the accompanying drawings, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, including the combination of various specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present invention will not describe various possible combinations. However, these simple modifications and combinations should also be regarded as the contents disclosed in the present invention, and all belong to the protection scope of the present invention.
Claims (6)
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| CN201910320632.9A CN111822324A (en) | 2019-04-20 | 2019-04-20 | A seed husk separator |
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| CN201910320632.9A CN111822324A (en) | 2019-04-20 | 2019-04-20 | A seed husk separator |
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| CN201910320632.9A Pending CN111822324A (en) | 2019-04-20 | 2019-04-20 | A seed husk separator |
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| CN112741336A (en) * | 2021-01-11 | 2021-05-04 | 周红林 | Deburring device for processing Chinese chestnuts |
| CN116871217A (en) * | 2023-09-06 | 2023-10-13 | 张家港扬子江冷轧板有限公司 | A kind of tension roller dust removal equipment |
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