CN208507253U - A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable - Google Patents

A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable Download PDF

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Publication number
CN208507253U
CN208507253U CN201821381222.2U CN201821381222U CN208507253U CN 208507253 U CN208507253 U CN 208507253U CN 201821381222 U CN201821381222 U CN 201821381222U CN 208507253 U CN208507253 U CN 208507253U
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China
Prior art keywords
irradiation crosslinking
insulating layer
twisted
fire retardant
wire
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Active
Application number
CN201821381222.2U
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Chinese (zh)
Inventor
张强
南阳
陆晓龙
党大卫
刘赫宇
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CHANGCHUN FORCE AUTOMOTIVE WIRE Co Ltd
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CHANGCHUN FORCE AUTOMOTIVE WIRE Co Ltd
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Priority to CN201821381222.2U priority Critical patent/CN208507253U/en
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Abstract

The utility model discloses a kind of irradiation crosslinking halogen-free fire retardant polyolefin cables, including multiple conducting wires and insulating layer, portion in the cable is arranged in multiple conducting wires, insulating layer is wrapped in outside multiple conducting wires, each conducting wire is by 1 single line using twisted wire center line as axis, layering is orderly to be stranded in around it, adjacent conducting wire twisted layer is contrary or twisted in the same direction, insulating layer uses irradiation crosslinking halogen-free flame retardant polyolefine material, the utility model is designed reasonably, it is easy to use, higher than at least 10 DEG C of traditional electric wire temperature resistant grade, the levels for making electric wire not need upgrading material can meet the daily demand of electric system, reduce use cost, with anti-flammability and cable is halogen-free, toxic gas will not be discharged after electric wire burning, make vehicle that there is reliable mechanical performance in defined service life.

Description

A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable
Technical field
The utility model relates to field of cables, more particularly to a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable.
Background technique
Pvc material is widely used in automotive wire bundle due to its excellent processability, anti-flammability and cost advantage In, but polyvinyl chloride can discharge pernicious gas in burning, and crosslinked polyolefin materials heat-resisting quantity, mechanical performance are more excellent, It is insoluble not melt.
With the development of automobile industry, to being gradually increased for the heat resistant type of cable, safety and environmental requirement, meanwhile, with Enriching constantly for automobile function, demand of the car electrics to electric energy is more and more, and this requires in same cross-sectional and weight On the basis of, the higher the better for the current-carrying capacity of cable.And crosslinked polyolefin materials have good heat resistance and resistant to liquid and good because of it Good mechanical performance above has good prospect in the application of automobile batteries cable.Crosslinking polyolefin insulated cable substitution passes The PVC insulated cable of system, has good market prospects.
With the raising that automotive performance and comfort require, the increase of electric function, in automobile modern designs, harness can It is being reduced with space, this heat dissipation that will lead to the space of automobile wiring beam becomes the problem of paying close attention to, this inevitable requirement automobile uses The necessary high temperature resistant of electric wire simultaneously has reliable safety, and conventional PVC insulated electric conductor is no longer satisfied these requirements, heat-resisting etc. The higher cable product exploitation of grade uses the trend that should also become a certainty.Secondly, the protection with modern humans to environment To realize more and more stronger, the material for polluting environment is inevitable gradually replaced cleaning material, and PVC is a kind of material for polluting environment, Therefore it should gradually be replaced by other free of contamination materials, crosslinked polyolefin materials can meet the requirement of the above harshness.
Traditional cross-linking radiation polyolefin meets heat resistance and mechanical performance, but fire retardant is halogen, not environmentally, A large amount of irritation toxic gas can be generated after electric wire burning.Another is being met to reach and being not filled with halogen-free flame retardants Under conditions of anti-flammability, mechanical performance is often had lost.Automobile electric wire is adjoint on the complex road surfaces such as moving, jolting, collide The activity of vehicle has very high requirement to mechanical performance, and the mechanical performance after electric wire aging also hardly becomes Change can be only achieved vehicle requirement.
Summary of the invention
In order to solve the above technical problems, the utility model provides a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable.
The utility model, including multiple conducting wires and insulating layer, portion, insulating layer are wrapped in the cable for multiple conducting wires setting Outside multiple conducting wires, each conducting wire by 1 single line using twisted wire center line as axis, be layered it is orderly be stranded in around it, phase It is contrary or twisted in the same direction to face conducting wire twisted layer, insulating layer uses irradiation crosslinking halogen-free flame retardant polyolefine material.
The insulating layer minimum thickness is 0.28 ~ 0.39mm.
The sectional area of wire is 0.205 ~ 0.723mm2.
The lead material is naked copper or tinned stranded wire.
Compared with prior art the utility model has the following beneficial effects:
The utility model is designed reasonably, it is easy to use, it is higher than traditional at least 10 DEG C of temperature resistant grade of electric wire, does not need electric wire The levels of upgrading material can meet the daily demand of electric system, reduce use cost, have anti-flammability and cable is not Containing halogen, toxic gas will not be discharged after electric wire burning, makes vehicle that there is reliable mechanical performance in defined service life.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Wherein, 1, solid conductor, 2, insulating layer.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below Embodiment is not intended to limit the scope of the present invention for illustrating the utility model.
As shown in Figure 1, including multiple conducting wires 1 and insulating layer 2, portion, insulating layer 2 wrap up the setting of multiple conducting wires 1 in the cable Outside multiple conducting wires 1, each conducting wire 1, using twisted wire center line as axis, is layered by 1 single line and orderly is stranded in its week It encloses, adjacent conducting wire twisted layer is contrary or twisted in the same direction, and insulating layer uses irradiation crosslinking halogen-free flame retardant polyolefine material.
The insulating layer minimum thickness is 0.28 ~ 0.39mm.
The sectional area of wire is 0.205 ~ 0.723mm2.
The lead material is naked copper or tinned stranded wire.
Conducting wire composition: by 1 single line using twisted wire center line as axis, be layered it is orderly be stranded in around it, adjacent twisted layer Contrary or twisted in the same direction, the monofilament composition of the second layer is 6pcs, and the 3rd, 4 layer of monofilament composition is respectively 1+(n-1) * 6, Middle n represents the number of plies;
Solid conductor diameter: 0.226 ~ 0.559mm;Lead material: naked copper or tinned stranded wire;
Wire stranding: when monofilament rotates a circle (360 degree) around twisted axial line, in the distance and conductor strand that axis direction advances The ratio of diameter is between 20 ~ 25 after conjunction: improving the flexibility and compactness of conductor;
Conducting wire roundness: after monofilament is incorporated to around distributor plate and converges mould, by class compression mould make conductor outer layer monofilament by To certain extruding force, reduce the gap between the monofilament of outer layer, improves insulation concentricity;
Sectional area of wire: 0.205 ~ 0.723mm2.
Insulating layer: insulating materials: heatproof >=125 DEG C irradiation crosslinking halogen-free flame retardant polyolefine material, Wuxi outstanding person section modeling industry have The XEFW 1250E of limit company;
The minimum thickness of insulating layer: 0.28 ~ 0.39mm;The maximum outside diameter of insulating layer: 1.55 ~ 4.80mm;
By auxiliary induction formula blast conductor preheater before insulating exruded, 100 ~ 120 DEG C of preheating temperature;
The type of cooling is aided with warm water heating after insulating exruded, and sink length is not less than 2m, and water temperature controls between 70 ~ 80. Be conducive to nucleus production, also grow up conducive to crystal grain, crystallinity is high, and crystalline perfection is high, stable structure.
Irradiation: the energy of electron accelerator is set as 0.8Mev, cable pass through after coiling 40 is enclosed under electron accelerator beam and In " 8 " font, back to 6 ~ 10Mrad of irradiation dose of Wire winding shaft Heavy metal.Make 360 degree of dosage absorbed that insulate of cable Quite.Improve the thermal stability and mechanical performance of electric wire.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change It also should be regarded as the protection scope of the utility model into modification.

Claims (6)

1. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable, which is characterized in that more including multiple conducting wires (1) and insulating layer (2) Portion, insulating layer (2) are wrapped in multiple conducting wires (1) outside in the cable for root conducting wire (1) setting, and each conducting wire (1) is by 1 single line Using twisted wire center line as axis, be layered it is orderly be stranded in around it, adjacent conducting wire twisted layer is contrary or twisted in the same direction, insulation Layer uses irradiation crosslinking halogen-free flame retardant polyolefine material.
2. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable as described in claim 1, which is characterized in that the insulating layer (2) minimum thickness is 0.28 ~ 0.39mm.
3. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable as described in claim 1, which is characterized in that described each Conducting wire (1) diameter is 0.226 ~ 0.559mm.
4. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable as described in claim 1, which is characterized in that described more lead Sectional area is 0.205 ~ 0.723mm2 after line is twisted.
5. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable as described in claim 1, which is characterized in that the insulating layer (2) 1.55 ~ 4.80mm of maximum outside diameter.
6. a kind of irradiation crosslinking halogen-free fire retardant polyolefin cable as described in claim 1, which is characterized in that the conducting wire material Matter is naked copper or tinned stranded wire.
CN201821381222.2U 2018-08-27 2018-08-27 A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable Active CN208507253U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821381222.2U CN208507253U (en) 2018-08-27 2018-08-27 A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821381222.2U CN208507253U (en) 2018-08-27 2018-08-27 A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable

Publications (1)

Publication Number Publication Date
CN208507253U true CN208507253U (en) 2019-02-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821381222.2U Active CN208507253U (en) 2018-08-27 2018-08-27 A kind of irradiation crosslinking halogen-free fire retardant polyolefin cable

Country Status (1)

Country Link
CN (1) CN208507253U (en)

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