CN208506549U - Novel maintenance system based on cloud platform - Google Patents

Novel maintenance system based on cloud platform Download PDF

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Publication number
CN208506549U
CN208506549U CN201821015020.6U CN201821015020U CN208506549U CN 208506549 U CN208506549 U CN 208506549U CN 201821015020 U CN201821015020 U CN 201821015020U CN 208506549 U CN208506549 U CN 208506549U
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cloud
cloud platform
communication module
module
gateway
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CN201821015020.6U
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Inventor
聂佳
琚长江
程睿远
薛吉
阎阅
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Shanghai Electrical Apparatus Research Institute Group Co Ltd
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Shanghai Electrical Apparatus Research Institute Group Co Ltd
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Abstract

The utility model relates to a kind of novel maintenance systems based on cloud platform, it is characterized in that, cloud gateway, the cloud platform positioned at cloud, moving operation end equipment and monitoring Web client including being located at industry spot, on the one hand pass through bus mode connects industrial field device to cloud gateway, on the other hand it is communicated with cloud platform foundation, cloud platform and moving operation end equipment, which are established, to be wirelessly communicated, and connects monitoring Web client.The utility model building is simple, versatile, can be widely applied in equipment or producing line operational system.The cloud connection server of cloud platform can quickly set up a private access from industry spot to Operation and Maintenance Center, realize the long-range connection of cloud gateway and cloud platform;The web server of cloud platform has online configuration function, can be directed to different application field, monitors interface in real time according to field demand fast assembling, and it can be according to the add drop demand of field device, dynamic adjustment monitoring interface, without upgrading cloud service software, maintenance cost is low.

Description

Novel maintenance system based on cloud platform
Technical field
A kind of novel maintenance system based on cloud platform of the utility model, belongs to industry control automatic field.
Background technique
By carrying out remote on-line monitoring and predictive maintenance to industrial field device, work thousands of miles away is quickly solved Field failure reduces manpower and goes on business cost, realizes industrial Internet of Things guarantee, is that device manufacturer and the urgent of system service quotient are essential It asks.Currently, novel maintenance system is directed to single business scope, the fortune for needing customized development different according to different application ranges Maintain system, and monitoring interface is generally by configuration software customized development, once the device type or function of monitoring increase, monitoring system It needs to upgrade by professional and safeguard with software, initial stage investment and later period operation all costs are huge.
Application No. is the utility applications of 201610197345.X to disclose a kind of intellectual monitoring fortune of switchgear System is maintained, is made of intelligent O&M terminal, server end and mobile client terminal, the acquisition of received server-side intelligence O&M terminal Data and push to mobile client terminal, realize the in-service monitoring of switchgear, the monitoring of switchgear auxiliary system, set for one or two times Standby running state monitoring and accident analysis and fault location.The operational system is the monitoring operational system for switchgear, Customization degree is high, can not be applied to the operational system of other business scopes.
The utility model patent of Patent No. ZL201310044323.6 disclose manufacturing equipment embedded intelligent monitoring with Remote maintenance system forms stellate reticulum by remote maintenance center and the Embedded Intelligent Monitoring and Maintenance Unit for being distributed in strange land Network;Embedded Intelligent Monitoring and Maintenance Unit includes microcontroller, data acquisition module, data interaction module, human-computer interaction mould Block and data memory module, remote maintenance center include system status monitoring, equipment failure diagnostic module and military equipment management mould Block.The remote status of the novel maintenance system, which is monitored, carries out video monitoring by camera mode, and remote control can not Online configuration.
Summary of the invention
The purpose of the utility model is to provide a set of general novel maintenance system, equipment and automatic production line are realized Running state monitoring, high-speed data acquisition, failure anticipation and the long-distance intelligents such as diagnosis operate.
In order to achieve the above object, there is provided a kind of novel maintenances based on cloud platform for the technical solution of the utility model System, which is characterized in that cloud gateway, the cloud platform positioned at cloud, moving operation end equipment and prison including being located at industry spot Web client is controlled, on the one hand cloud gateway connects industrial field device by bus mode, on the other hand establish with cloud platform logical Letter, cloud platform and moving operation end equipment, which are established, to be wirelessly communicated, and connects monitoring Web client, wherein cloud gateway includes master control Unit and the RS485 communication module being connected respectively with main control unit, remote ethernet communication module, local ethernet communicate mould Block, CAN communication module, 4G communication module, WiFi communication module, SD card memory module, key module and indicating lamp module, In, RS485 communication module, ethernet communication module and CAN communication module are communicated with industrial field device, Ethernet mould Block, 4G communication module, WiFi communication module are communicated with cloud platform foundation.
Preferably, the cloud platform includes cloud connection server, cloud computing server, cloud storage service device and web services Device.
Preferably, the main control unit uses ARM Cortex-A8 core chip.
The universal novel maintenance system based on cloud platform of one kind described in the utility model, the beneficial effect is that: phase For traditional novel maintenance system for single business scope, this system building is simple, versatile, can be widely applied to In equipment or producing line operational system.Cloud platform cloud connection server can quickly set up one from industry spot to O&M in The private access of the heart realizes the long-range connection of cloud gateway and cloud platform;The web server of cloud platform has online configuration function, It can be directed to different application field, interface is monitored in real time according to field demand fast assembling, and can be according to the add drop need of field device It asks, dynamic adjusts monitoring interface, and without upgrading cloud service software, maintenance cost is low.Cloud gateway uses real time operating system, supports High-speed data acquisition;With Ethernet, serial ports, CAN, WiFi, 3G/4G communication, support Modbus/TCP, The various communications protocols such as Modbus-RTU, CANopen are adapted to different industry spot applications.
Detailed description of the invention
Fig. 1 is that the novel maintenance system based on cloud platform of the utility model totally constitutes schematic diagram;
Fig. 2 is the cloud gateway hardware structural schematic diagram of the utility model.
Specific embodiment
To be clearer and more comprehensible the utility model, hereby with preferred embodiment, and attached drawing is cooperated to be described in detail below.
As shown in Figure 1, it is provided by the utility model it is a kind of based on the novel maintenance system of cloud platform by three core components Constitute: (usually cell phone application, cell phone application are looked into equipment running status for cloud gateway 1, cloud platform 2, moving operation end equipment 3 See, work order submission, equipment maintenance, the functions such as user setting) and monitoring Web client 4.Wherein, it is existing to be located at industry for cloud gateway 1 , it is connect with live industrial control equipment.Cloud platform 2 is located at cloud, is connected by internet and the cloud gateway 1 of industry spot.It is mobile Operation end equipment 3 is connect by wireless network mode with cloud platform 2 via cell phone application;It monitors Web client 4 and is located at long-range fortune Fibrillar center or other remote zones are connect by internet with cloud platform 2.
Cloud gateway 1 is the core equipment in the novel maintenance system based on cloud platform, is industry spot and long-range cloud platform Communication bridge, major function includes: that (1) passes through bus mode and connects PLC, measuring instrument, the equipment such as sensor, is responsible for data Acquisition calculates, storage;(2) it is communicated with cloud platform 2, realizes that acquisition data and operating status upload;The control of cloud platform 2 is received to refer to It enables and is handed down to industrial field device.
In the present embodiment, cloud gateway 1 acquires industry spot by communication interfaces such as RS232, RS485, CAN or Ethernets Device data, then edge calculations are carried out to acquired original data, and see if fall out data threshold, to normal data according to both Fixed format is packaged, and is compared and analyzed to abnormal data and is generated different grades of warning message, according to field condition, selection with Too net, WiFi or 3G/4G communication mode, are attached and data interaction using MQTT/AMQP agreement and cloud platform 2.Meanwhile cloud Gateway 1 will acquire data correspondence according to different types of data and deposit in real-time data base in cloud gateway, analytical database, history number According to library, configuration database.
As shown in Fig. 2, in the present embodiment, cloud gateway 1 is made of 11 specific parts: main control unit, RS485 communicate mould Block, remote ethernet communication module, local ethernet communication module, CAN communication module, 4G communication module, WiFi communication module, SD card memory module, key module, indicating lamp module, power management module.Main control unit uses ARM Cortex-A8 core Piece is connected with all kinds of communication modules in periphery, memory module, key module, indicating lamp module, realize the interaction of data, calculate and Storage.Data storage cell by inside SD card memory module and main control module the area flash and the area ram constitute, for will be real-time Acquisition data, analysis data, historical data, configuration data correspondence deposit in real-time data base in cloud gateway, analytical database, go through History database, configuration database.Monitoring unit is acquired by RS485 communication module, local ethernet communication module, CAN communication mould Block is constituted, and is communicated for cloud gateway with industrial field device, and the acquisition of live real time data is carried out.Telecommunication unit by Remote ethernet module, 4G communication module, WiFi communication module composition telecommunication unit, between cloud gateway and cloud platform Communication, carry out internet and remotely connect and data interaction.Man-machine interaction unit is made of key module and indicating lamp module, is pressed Key module for cloud gateway restart and factory reset operation, indicating lamp module be used to indicate cloud gateway operating status and Malfunction.Power supply unit is made of power management module, be responsible for by 24V power conversion be other hardware modules needed for voltage into Row power supply.

Claims (3)

1. a kind of novel maintenance system based on cloud platform, which is characterized in that cloud gateway (1), position including being located at industry spot On the one hand pass through bus in the cloud platform (2) in cloud, moving operation end equipment (3) and monitoring Web client (4), cloud gateway (1) Mode connects industrial field device, on the other hand establishes and communicates with cloud platform (2), cloud platform (2) and moving operation end equipment (3) Establish wireless communication, and connect monitoring Web client (4), wherein cloud gateway (1) include main control unit and respectively with master control list The connected RS485 communication module of member, remote ethernet communication module, local ethernet communication module, CAN communication module, 4G are logical Believe module, WiFi communication module, SD card memory module, key module and indicating lamp module, wherein RS485 communication module, ether Network Communication module and CAN communication module are communicated with industrial field device, ethernet module, 4G communication module, WiFi communication Module is established with cloud platform (2) and is communicated.
2. a kind of novel maintenance system based on cloud platform as described in claim 1, which is characterized in that the cloud platform (2) Including cloud connection server, cloud computing server, cloud storage service device and web server.
3. a kind of novel maintenance system based on cloud platform as described in claim 1, which is characterized in that the main control unit is adopted With ARM Cortex-A8 core chip.
CN201821015020.6U 2018-06-28 2018-06-28 Novel maintenance system based on cloud platform Active CN208506549U (en)

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CN201821015020.6U CN208506549U (en) 2018-06-28 2018-06-28 Novel maintenance system based on cloud platform

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108681288A (en) * 2018-06-28 2018-10-19 上海电器科学研究所(集团)有限公司 A kind of novel maintenance system based on cloud platform
CN109759729A (en) * 2019-03-05 2019-05-17 奔腾激光(温州)有限公司 A kind of laser equipment novel maintenance method
CN109981435A (en) * 2019-04-02 2019-07-05 中安智联未来有限公司 Turn MQTT gateway and communication system based on CAN-ModBus
CN110138827A (en) * 2019-04-04 2019-08-16 天津市天锻压力机有限公司 Large-Scale Equipment remote collaborative operational system based on industrial cloud APP
CN110928258A (en) * 2019-12-04 2020-03-27 北京杰控科技有限公司 Industrial data acquisition system
CN110995783A (en) * 2019-11-05 2020-04-10 河北寰亚泵业股份有限公司 Remote monitoring system
CN112504260A (en) * 2020-10-28 2021-03-16 中铁大桥局集团第五工程有限公司 Real-time positioning and measuring method for structural object attitude based on cloud network
CN112737909A (en) * 2020-12-28 2021-04-30 智动时代(北京)科技有限公司 Self-adaptive fusion communication algorithm for multiple buses and multiple networks
CN112857673A (en) * 2021-01-28 2021-05-28 华能青岛热电有限公司 Power plant boiler four-pipe leakage detection mobile end application system
CN112947260A (en) * 2021-04-08 2021-06-11 上海电气集团数字科技有限公司 Multifunctional remote operation and maintenance industrial control box
CN113965828A (en) * 2021-10-20 2022-01-21 山西三合企业管理有限公司 Intelligent Internet of things gateway based on 4G communication
CN114567461A (en) * 2022-02-09 2022-05-31 日照盈德气体有限公司 Air separation multi-system interconnection remote industrial monitoring system
CN114979229A (en) * 2022-05-24 2022-08-30 福州大学 Cloud control system based on industrial Internet architecture

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108681288A (en) * 2018-06-28 2018-10-19 上海电器科学研究所(集团)有限公司 A kind of novel maintenance system based on cloud platform
CN109759729A (en) * 2019-03-05 2019-05-17 奔腾激光(温州)有限公司 A kind of laser equipment novel maintenance method
CN109981435A (en) * 2019-04-02 2019-07-05 中安智联未来有限公司 Turn MQTT gateway and communication system based on CAN-ModBus
CN109981435B (en) * 2019-04-02 2021-09-28 中安智联未来有限公司 Gateway and communication system based on CAN-ModBus to MQTT
CN110138827A (en) * 2019-04-04 2019-08-16 天津市天锻压力机有限公司 Large-Scale Equipment remote collaborative operational system based on industrial cloud APP
CN110995783B (en) * 2019-11-05 2022-08-23 河北寰亚泵业股份有限公司 Remote monitoring system
CN110995783A (en) * 2019-11-05 2020-04-10 河北寰亚泵业股份有限公司 Remote monitoring system
CN110928258A (en) * 2019-12-04 2020-03-27 北京杰控科技有限公司 Industrial data acquisition system
CN112504260A (en) * 2020-10-28 2021-03-16 中铁大桥局集团第五工程有限公司 Real-time positioning and measuring method for structural object attitude based on cloud network
CN112504260B (en) * 2020-10-28 2023-08-25 中铁大桥局集团第五工程有限公司 Real-time positioning measurement method for structural object posture based on cloud network
CN112737909A (en) * 2020-12-28 2021-04-30 智动时代(北京)科技有限公司 Self-adaptive fusion communication algorithm for multiple buses and multiple networks
CN112857673A (en) * 2021-01-28 2021-05-28 华能青岛热电有限公司 Power plant boiler four-pipe leakage detection mobile end application system
CN112947260A (en) * 2021-04-08 2021-06-11 上海电气集团数字科技有限公司 Multifunctional remote operation and maintenance industrial control box
CN113965828A (en) * 2021-10-20 2022-01-21 山西三合企业管理有限公司 Intelligent Internet of things gateway based on 4G communication
CN114567461A (en) * 2022-02-09 2022-05-31 日照盈德气体有限公司 Air separation multi-system interconnection remote industrial monitoring system
CN114979229A (en) * 2022-05-24 2022-08-30 福州大学 Cloud control system based on industrial Internet architecture

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