CN110928258A - Industrial data acquisition system - Google Patents
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- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
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Abstract
The invention relates to an industrial data acquisition system, which comprises at least one industrial Internet of things gateway and at least one cloud platform; each industrial Internet of things gateway is connected with at least one industrial device, and each industrial Internet of things gateway is connected with at least one cloud platform; the industrial Internet of things gateway is used for acquiring operation data of the connected industrial equipment and sending the operation data to a cloud platform connected with the industrial Internet of things gateway; the industrial Internet of things gateway is further used for receiving industrial equipment configuration information issued by the cloud platform connected with the industrial Internet of things gateway and sending the industrial equipment configuration information to corresponding industrial equipment. The invention realizes the simultaneous issuing of the configuration information to a plurality of industrial devices and ensures the reliability of the data of the industrial Internet of things.
Description
Technical Field
The invention relates to the field of Internet of things, in particular to an industrial data acquisition system.
Background
Industrial intelligence consisting of industrial clouds, industrial big data and intelligent equipment has become a remarkable feature of a novel industrial form. The data analysis and application of the cloud, the local field control, the data processing and response of the edge side and the multi-level interconnection trend formed by the cooperative development of the three ends also bring about the large-scale upgrading of the industry. However, data acquisition in industrial fields is unavailable, and the process is not transparent, so that the difficulty in coordination of production organization, low control efficiency, delayed decision and the like become the most prominent 'pain point' in the manufacturing industry, and urgent needs to be solved. With the great advance of the 'two-way integration', a plurality of technologies and schemes can be used for solving the data acquisition problem of a specific industrial field at present.
At present, in order to collect data of industrial equipment and issue configuration information conveniently, a large amount of industrial equipment needs to be connected into an industrial Internet of things, the connection mode of the existing industrial data remote collection system is single, and when the configuration information needs to be issued to the large amount of industrial equipment, the workload is huge, and the requirement of actual production cannot be met.
Disclosure of Invention
The invention aims to solve the technical problem of providing an industrial data acquisition system aiming at the defects of the prior art.
The technical scheme for solving the technical problems is as follows: an industrial data acquisition system comprises at least one industrial Internet of things gateway and at least one cloud platform;
each industrial Internet of things gateway is connected with at least one industrial device, and each industrial Internet of things gateway is connected with at least one cloud platform;
the industrial Internet of things gateway is used for acquiring operation data of the connected industrial equipment and sending the operation data to a cloud platform connected with the industrial Internet of things gateway;
the industrial Internet of things gateway is further used for receiving industrial equipment configuration information issued by the cloud platform connected with the industrial Internet of things gateway and sending the industrial equipment configuration information to corresponding industrial equipment.
The invention has the beneficial effects that: the utility model provides an industrial data acquisition system, including industry thing allies oneself with gateway and cloud platform, a plurality of cloud platforms are connected to each industry thing allies oneself with the gateway, a plurality of industry thing allies oneself with the gateway can be connected to the cloud platform, the operating mode data of the industrial equipment that industry thing allies oneself with the gateway and send is received to the cloud platform, and analyze operating mode data, and send configuration information to the industrial equipment through industry thing allies oneself with the gateway, the cloud platform can send configuration information to a plurality of industrial equipment simultaneously, a plurality of cloud platforms can be connected simultaneously to industry thing allies oneself with the gateway, backup the data information of industrial equipment on a plurality of cloud platforms, the reliability of industry thing networking data has been ensured.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the industrial internet of things gateway comprises a first interface module, a raspberry pi module and a second interface module;
the first interface module is used for acquiring operation data of industrial equipment, sending the operation data to the raspberry group module, and sending configuration information of the industrial equipment issued by the cloud platform to the industrial equipment;
the raspberry pi module is used for counting the operation data of the industrial equipment, obtaining the working condition data of the industrial equipment and sending the received configuration information of the industrial equipment to the first interface module;
the second interface module is used for uploading the working condition data to at least one cloud platform connected with the industrial Internet of things gateway and receiving configuration information of industrial equipment issued by at least one cloud platform.
The beneficial effect of adopting the further scheme is that: the utility model provides an industry thing allies oneself with gateway can be used for acquireing the operating data of different industrial equipment through first interface module, send the module to carry out the analysis to the operating data through the raspberry, and upload to the cloud platform through the second interface module, still obtain the configuration information that the cloud platform was issued through the second interface module, issue the configuration information to the industrial equipment who connects through first interface module, can connect the industrial equipment that has multiple different interfaces through first interface module, the usability of industry thing allies oneself with gateway has been improved.
Further, the first interface module comprises a serial port and an ethernet port, and is connected with the industrial equipment through the serial port and/or the ethernet port;
the industrial equipment sends the operating data to the raspberry pi module through a serial port and/or an Ethernet port;
and the raspberry pi module issues configuration information to the industrial equipment through a serial port and/or an Ethernet port.
The beneficial effect of adopting the further scheme is that: the first interface module comprises a serial port and an Ethernet port, and facilitates the access of industrial equipment.
Further, the raspberry pi module is further configured to establish an equipment connection table for each industrial device according to the operation data, where the equipment connection table includes an equipment name, a protocol type, a remote connection parameter, a gateway parameter, and a communication parameter.
The beneficial effect of adopting the further scheme is that: the raspberry pi module establishes the equipment connection table according to the operation data, so that the operation data of the industrial equipment can be conveniently acquired next time, and the acquisition efficiency of the operation data of the industrial equipment is improved by establishing connection with the industrial equipment through parameters in the equipment connection table.
Further, the first interface module is further configured to establish a connection with the industrial device according to the device connection table according to a preset time interval, and acquire operation data of the industrial device.
The beneficial effect of adopting the further scheme is that: the first interface module establishes connection with the industrial equipment according to the equipment connection table, can issue configuration information to the plurality of industrial equipment simultaneously, and improves the efficiency of issuing the configuration information for the industrial equipment.
Further, the raspberry pi module is further configured to create a plurality of data channels, and when the amount of data collected by the first interface module exceeds a preset threshold, data are collected through the plurality of data channels at the same time.
The beneficial effect of adopting the further scheme is that: by creating the plurality of data channels, when the data volume of the equipment needing to be acquired is large, the data of the equipment can be acquired through the plurality of data channels simultaneously, and the data acquisition efficiency is improved.
Further, the second interface module is further configured to receive a plurality of instructions issued by the cloud platform, and send the instructions to the raspberry pi module;
and the raspberry pi module analyzes the instruction and responds to the instruction correspondingly.
Further, the second interface module includes one or more of an ethernet interface, a wireless WiFi interface, a 3G interface, a 4G interface, or a 5G interface, and is configured to communicate with a plurality of cloud platforms and receive instructions issued by the plurality of cloud platforms.
The beneficial effect of adopting the further scheme is that: each industrial Internet of things gateway can be connected with a plurality of cloud platforms to receive instructions issued by the cloud platforms, and meanwhile, the cloud platforms can also acquire the state of the industrial Internet of things gateways in time.
Further, the cloud platform is further configured to check a check code in the connection request instruction when the connection request instruction sent by the industrial internet of things gateway is received, and send a connection confirmation instruction to the industrial internet of things gateway if the check is correct.
Further, the cloud platform is also used for providing a calling interface for a third-party platform.
Further, the calling interface comprises an API, a COM component, OPC, Socket and MQTT.
The beneficial effect of adopting the further scheme is as follows: the cloud platform checks the industrial Internet of things gateway which is requested to be accessed, and when the check is passed, the industrial Internet of things gateway is allowed to be accessed, so that the safety of the cloud platform is improved, and meanwhile, convenience is provided for a third-party platform to be accessed into the cloud platform.
Advantages of additional aspects of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments of the present invention or in the description of the prior art will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an industrial data acquisition system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an industrial internet of things gateway according to another embodiment of the present invention;
fig. 3 is a schematic diagram of an equipment connection table of an industrial internet of things gateway according to another embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
As shown in fig. 1, which is a schematic structural diagram of an industrial data acquisition system according to an embodiment of the present invention, an industrial data acquisition system is provided
The system comprises at least one industrial Internet of things gateway and at least one cloud platform;
each industrial Internet of things gateway is connected with at least one industrial device, and each industrial Internet of things gateway is connected with at least one cloud platform;
the industrial Internet of things gateway is used for acquiring operation data of the connected industrial equipment and sending the operation data to the cloud platform connected with the industrial Internet of things gateway;
the industrial Internet of things gateway is further used for receiving industrial equipment configuration information issued by the cloud platform connected with the industrial Internet of things gateway and sending the industrial equipment configuration information to corresponding industrial equipment.
The utility model provides an industrial data acquisition system based on this embodiment, including industry thing allies oneself with gateway and cloud platform, a plurality of cloud platforms are connected to each industry thing allies oneself with the gateway, a plurality of industry thing allies oneself with the gateway can be connected to the cloud platform, the operating mode data of industrial equipment that industry thing allies oneself with the gateway and send is received to the cloud platform, and analyze operating mode data, and send configuration information to industrial equipment through industry thing allies oneself with the gateway, the cloud platform can send configuration information to a plurality of industrial equipment simultaneously, a plurality of cloud platforms can be connected simultaneously to industry thing allies oneself with the gateway, backup industrial equipment's data information on a plurality of cloud platforms, the reliability of industry thing networking data has been ensured.
As shown in fig. 2, which is a schematic structural diagram of an industrial internet of things gateway according to another embodiment of the present invention, the industrial internet of things gateway includes a first interface module, a raspberry pi module, and a second interface module.
The first interface module acquires the operation data of the industrial equipment, sends the operation data to the raspberry group module, and sends the configuration information of the industrial equipment issued by the cloud platform to the industrial equipment.
The raspberry pi module counts operation data of the industrial equipment, obtains working condition data of the industrial equipment, and sends received configuration information of the industrial equipment to the first interface module.
The second interface module uploads the working condition data to at least one cloud platform connected with the industrial Internet of things gateway and receives configuration information of the industrial equipment issued by the at least one cloud platform.
The raspberry pi module counts operation data of the industrial equipment, for example, the raspberry pi module counts operation data of the motor to obtain vibration frequency of the motor, and the vibration frequency of the motor is sent to the cloud platform through the second interface module.
Based on the industrial internet of things gateway provided by the embodiment, the first interface module can be used for acquiring the operation data of different industrial devices, the raspberry sending module is used for analyzing the operation data, the second interface module is used for acquiring the configuration information issued by the cloud platform, the configuration information is issued to the connected industrial devices through the first interface module, the industrial devices with various different interfaces can be connected, and the usability of the industrial internet of things gateway is improved.
It should be understood that the Raspberry Pi 3Model B is a Raspberry Pi 3Model B, but is not limited thereto, and other types of Raspberry Pi modules may be selected as desired. Among them, Raspberry Pi (chinese name "Raspberry Pi", abbreviated as RPi, (or RasPi/RPi)). In practical application, the raspberry pi module is loaded with an ARM Cortex-A531.2GHz quad-core CPU.
Based on the above embodiment, further, the first interface module includes a serial port and an ethernet port, and is further configured to be connected to the industrial device through the serial port and/or the ethernet port. The industrial equipment sends the operation data to the raspberry pi module through a serial port and/or an Ethernet port. And the raspberry pi module issues configuration information to the industrial equipment through a serial port and/or an Ethernet port.
Based on the above embodiment, the first interface module includes a serial port and an ethernet port, which facilitates the access of the industrial equipment.
Further, the second interface module receives the instructions issued by the plurality of cloud platforms and sends the instructions to the raspberry dispatching module. The raspberry pi module analyzes the instruction and responds to the instruction accordingly.
Further, the second interface module includes one or more of an ethernet interface, a wireless WiFi interface, a 3G interface, a 4G interface, or a 5G interface, and is configured to communicate with the plurality of cloud platforms and receive instructions issued by the plurality of cloud platforms.
Based on the embodiment, each industrial Internet of things gateway can be connected with a plurality of cloud platforms to receive the instructions issued by the cloud platforms, and meanwhile, the cloud platforms can also acquire the states of the industrial Internet of things gateways in time.
As shown in fig. 3, in an apparatus connection table schematic diagram of an industrial internet of things gateway provided by an embodiment of the present invention, a second interface module connects an apparatus that needs to access the industrial internet of things gateway with the industrial internet of things gateway according to the apparatus connection table.
It should be understood that the device connection table specifically includes a device name and a communication protocol. The remote connection parameters include CPU type, communication parameters, communication timeout, retry times and scanning level.
The gateway parameters include the remote service IP and port number, the gateway name and the channel number.
The communication parameters include data type, access mode, unit format, start address and length.
Further, the first interface module establishes connection with the industrial equipment according to the equipment connection table and the preset time interval, and obtains operation data of the industrial equipment.
Based on the embodiment, the industrial IoT gateway can simultaneously manage a plurality of devices through the established device connection table, is connected with the devices, issues configuration parameters to the devices and manages the devices more simply and conveniently.
And the raspberry pi module is further used for creating a plurality of data channels, and when the data volume acquired by the first interface module exceeds a preset threshold, the data are acquired through the plurality of data channels simultaneously.
Based on the beneficial effects of the further invention: by creating the plurality of data channels, when the data volume of the equipment needing to be acquired is large, the data of the equipment can be acquired through the plurality of data channels simultaneously, and the data acquisition efficiency is improved.
Based on the above embodiment, each industrial internet of things gateway can be connected with a plurality of cloud platforms to receive the instructions issued by the cloud platforms, and meanwhile, the cloud platforms can also timely acquire the state of the industrial internet of things gateway, and when one industrial internet of things gateway has a problem, other industrial internet of things gateways can be timely backed up, so that data backup of the industrial internet of things gateway is realized, and the reliability of industrial production is guaranteed.
Based on the above embodiment, further, when receiving a connection request instruction sent by the industrial internet of things gateway, the cloud platform checks a check code in the connection request instruction, and if the check is correct, sends a connection confirmation instruction to the industrial internet of things gateway.
The cloud platform provides a calling interface for the third-party platform, wherein the calling interface comprises an API (application programming interface), a COM (component object model) component, OPC (object control process), Socket and MQTT (maximum quantum dots).
In addition, the industrial internet of things gateway is communicated with the plurality of cloud platforms through the second interface module and receives data issued by the plurality of cloud platforms, the second interface module sends instructions issued by the plurality of cloud platforms to the raspberry dispatching module respectively, and the raspberry dispatching module analyzes the instructions and makes corresponding responses to the instructions.
In addition, the cloud platform may further receive data uploaded by the industrial internet of things gateway in the above embodiments, and perform processing on the data, where the processing includes at least one of: and (4) alarming for abnormality, storing and managing, and analyzing data.
Based on the cloud platform in the above embodiment, the industrial Internet of things gateway requesting access is verified, when the verification is passed, the industrial Internet of things gateway is allowed to access, meanwhile, various interfaces are provided for a third party platform, the safety of the cloud platform is improved, and meanwhile, convenience is provided for the third party platform to access the cloud platform.
In the several embodiments provided in the present invention, it should be understood that the disclosed system, apparatus and method may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and for example, a division of a module or a unit is merely a logical division, and an actual implementation may have another division, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
Units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention may be substantially or partially implemented in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, a network device, or the like) or a processor (processor) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An industrial data acquisition system is characterized by comprising at least one industrial Internet of things gateway and at least one cloud platform;
each industrial Internet of things gateway is connected with at least one industrial device, and each industrial Internet of things gateway is connected with at least one cloud platform;
the industrial Internet of things gateway is used for acquiring operation data of the connected industrial equipment and sending the operation data to a cloud platform connected with the industrial Internet of things gateway;
the industrial Internet of things gateway is further used for receiving industrial equipment configuration information issued by the cloud platform connected with the industrial Internet of things gateway and sending the industrial equipment configuration information to corresponding industrial equipment.
2. The industrial data collection system of claim 1, wherein the industrial internet of things gateway comprises a first interface module, a raspberry pi module, and a second interface module;
the first interface module is used for acquiring operation data of industrial equipment, sending the operation data to the raspberry group module, and sending configuration information of the industrial equipment issued by the cloud platform to the industrial equipment;
the raspberry pi module is used for counting the operation data of the industrial equipment, obtaining the working condition data of the industrial equipment and sending the received configuration information of the industrial equipment to the first interface module;
the second interface module is used for uploading the working condition data to at least one cloud platform connected with the industrial Internet of things gateway and receiving configuration information of industrial equipment issued by at least one cloud platform.
3. The industrial data collection system of claim 2,
the first interface module comprises a serial port and an Ethernet port and is connected with the industrial equipment through the serial port and/or the Ethernet port;
the industrial equipment sends the operating data to the raspberry pi module through a serial port and/or an Ethernet port;
the raspberry pi module issues configuration information to the industrial equipment through a serial port and/or an Ethernet port;
the raspberry pi module is further configured to establish an equipment connection table for each industrial equipment according to the operation data, where the equipment connection table includes an equipment name, a protocol type, a remote connection parameter, a gateway parameter, and a communication parameter.
4. The industrial data collection system of claim 3,
the first interface module is further configured to establish connection with the industrial equipment according to the equipment connection table and according to a preset time interval, and acquire operation data of the industrial equipment.
5. The industrial data collection system of claim 3,
the raspberry pi module is further configured to create a plurality of data channels, and when the amount of data collected by the first interface module exceeds a preset threshold, data are collected through the plurality of data channels simultaneously.
6. The industrial data collection system of claim 2,
the second interface module is further configured to receive instructions issued by the plurality of cloud platforms, and send the instructions to the raspberry pi module;
and the raspberry pi module analyzes the instruction and responds to the instruction correspondingly.
7. The industrial data collection system of claim 2,
the second interface module comprises one or more of an Ethernet interface, a wireless WiFi, a 3G, a 4G or a 5G interface, and is used for communicating with at least one cloud platform and receiving instructions sent by the at least one cloud platform.
8. Industrial data acquisition system according to any one of claims 1 to 7,
the cloud platform is further used for checking a check code in the connection request instruction when the connection request instruction sent by the industrial internet of things gateway is received, and sending a connection confirmation instruction to the industrial internet of things gateway if the check is correct.
9. The industrial data collection system of claim 8, wherein the cloud platform is further configured to provide a call interface for a third party platform.
10. The industrial data collection system of claim 9, wherein the call interface comprises an API, a COM component, an OPC, a Socket, and an MQTT.
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| CN111787288A (en) * | 2020-07-23 | 2020-10-16 | 浙江理工大学 | Agricultural image transmission system based on wireless communication and intelligent gateway |
| CN112714168A (en) * | 2020-12-22 | 2021-04-27 | 国网电子商务有限公司 | Method for realizing industrial cloud acquisition and soft gateway |
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| CN112714168A (en) * | 2020-12-22 | 2021-04-27 | 国网电子商务有限公司 | Method for realizing industrial cloud acquisition and soft gateway |
| WO2022160698A1 (en) * | 2021-01-27 | 2022-08-04 | 深圳供电局有限公司 | Communication method, system, and apparatus for metering automation system, and computer device |
| CN113132162A (en) * | 2021-04-16 | 2021-07-16 | 黄元涛 | Method, device, equipment and medium for configuring Internet of things card |
| CN113759815A (en) * | 2021-08-03 | 2021-12-07 | 北京工业职业技术学院 | IOTPLC processing platform of interconnected factory based on edge calculation |
| CN114442577A (en) * | 2022-01-24 | 2022-05-06 | 山东钢铁集团永锋临港有限公司 | Centralized management's distributed data acquisition system |
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