CN208502335U - A kind of integral bathroom being made of polyurethane cellular fibrous composite - Google Patents
A kind of integral bathroom being made of polyurethane cellular fibrous composite Download PDFInfo
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- CN208502335U CN208502335U CN201821086168.9U CN201821086168U CN208502335U CN 208502335 U CN208502335 U CN 208502335U CN 201821086168 U CN201821086168 U CN 201821086168U CN 208502335 U CN208502335 U CN 208502335U
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Abstract
The utility model discloses a kind of integral bathrooms being made of polyurethane cellular fibrous composite; the integral bathroom is room body structure made of being enclosed as waterproof bottom plate, wallboard and top plate fixing seal; top plate and waterproof bottom plate open up exhaust outlet and discharge outlet respectively; the waterproof bottom plate, wallboard and top plate are polyurethane cellular composite board, which is included in outside cellular material from the inside to the outside successively package covering fibrous material layer, urethane material and sealer.Cellular structural material inside polyurethane cellular composite board used in the technical program can increase plate support strength; meet the light weight requirement as wall, bottom plate; improve the impact resistance of internal cellular structure material; the integrally formed of plate is realized in the production of its technique; waterproof and anticorrosion effect in wet environment may be implemented by sealer in outermost layer for the manufacturing process steps for enormously simplifying composite board.
Description
Technical field
The technical solution of the application belongs to Household sanitary equipment technical field, and in particular to a kind of fine using polyurethane cellular
Tie up the integral bathroom that composite material is constituted.
Background technique
Integral bathroom product is a kind of sanitaryware design scheme proposed by Japan in the 1960s, and birth is
A kind of industrialization design sanitaryware for developing with compression molding techniques and generating.It uses stamping technique to construct integrated water-proof bottom
Pass through the bath structure for the composition that is sealedly and fixedly connected after disk, wallboard, top plate.Since integral bathroom bottom plate is formed by molding
Overall construction, the advantage in waterproof, leakproof are sufficiently showed, and its production process uses modularization, batch presser
Skill process makes it that can realize that bathroom is fitted up using modularization assemble mode in various environment, which gradually takes
For conventional cement waterproof again attach ceramic tile beautification bathroom finishing by way of.After decades of development, 90% or more Japan
The house in hotel and 70% or more be all to use integral bathroom, in the developed country of the Labor is expensives such as Europe, the United States, Australia, peace
Dress is simple, saves artificial integral bathroom also takes up the biggish market share.China introduces integral bathroom from the nineties
The country, domestic hotel, hospital, ship, fast-assembling room have largely used integral bathroom.As fine fitment house is more more and more universal,
And the national policy guiding of industrialization, low-carbon environment-friendly house is put into effect in succession, universal meeting of the integral bathroom in Chinese average family
It is increasingly wider.
What integral bathroom had has the prominent advantages that: (1) prevent to leak, be integrally formed water-proof chassis, the anti-edge of waterproof and
Drain slope design eliminates hidden leakage defect；(2) sound construction is reliable, separates independently, can be realized strong with building framework
Weight bearing support；(3) outstanding heat insulating effect, material middle layer honeycomb hollow material separate inside and outside room environmental；(4)
Interior material is customized according to demand, and effect beauty atmosphere, comfort are strong, and decoration scheme is flexibly polynary；(5) it is not required to do at waterproof
Reason itself has drain slope, and a needs adjust horizontal in actual installation, are not necessarily to further water-proofing treatment；(6) it installs
Simplicity, since its overall structure can be overlayed directly and be fixed in base when chassis is installed at the scene；(7) shorten production
With the finishing duration, the construction of integral bathroom is not by seasonal effect, and compared with wet construction, the duration is greatly shortened；(8) draining is integrated,
Using integral type floor drain, scene, which only need to connect drainpipe and can realize, to be lauched.
Integral bathroom starts popularization and application simultaneously in every profession and trade, directly applying still in certain special industries and environment
There are certain performance limitation and compatibility issues.Such as at sea ship, wet environment are regional, integral bathroom framework material
Anti-corrosion and waterproof performance requirement it is higher, traditional material such as plasterboard easily go mouldy hair rises；In addition such as in north of china in winter, bathroom heat preservation
Performance will propose requirements at the higher level；Furthermore user is also increasingly enhanced the material lightweight demand of integral bathroom, traditional FRP,
The material capabilities such as SMC, stone material, plasterboard start that the market demand cannot be met comprehensively.How using current material development is received
Newest direction, in conjunction with integral bathroom processing technology, meet requirement in varying environment, to the structure of different composite material
It improves, be transformed to meet the forward position that production integral bathroom requirement has become the development of bathroom field with construction.
For this purpose, the technical solution combination polyurethane cellular fibrous composite manufacturing process and structure of the application, utilize it
Lightweight, waterproof and anticorrosion, high fire-retardance, high thermal insulation, low beat high production many advantages, its structure construction is improved, it is real
The exploitation and development of novel integral bathroom product are showed.
Utility model content
The purpose of this utility model is that propose a kind of integral bathroom being made of polyurethane cellular fibrous composite, it should
Integral bathroom product can use all parts of foaming technology production integral bathroom, and intensity is high, waterproof performance is strong, close
It obturages close, is provided simultaneously with high temperature resistant, light-weight feature, realizes revolutionary advancement in integral bathroom technology.
Realize that above-mentioned purpose of utility model technical solution is, a kind of entirety being made of polyurethane cellular fibrous composite
Bathroom, the integral bathroom are room body structure, top plate and the anti-bottom made of being enclosed as waterproof bottom plate, wallboard and top plate fixing seal
Plate opens up exhaust outlet and discharge outlet respectively, and the waterproof bottom plate, wallboard and top plate are polyurethane cellular composite board, should
Polyurethane cellular composite board is included in outside cellular material from the inside to the outside successively package covering fibrous material layer, polyurethane material
The bed of material and sealer.The inner most cellular structural material of polyurethane cellular composite board can used in the technical program
To increase the support strength of plate, the light weight requirement as wall, bottom plate can also be met, in the outer layer packet of cellular structural material
The impact resistance that fibrous material layer is able to ascend internal cellular structure material is wrapped up in, then is made by technique by urethane material
Foaming makes glass fiber material layer and cellular structural material adhesion, realizes the integrally formed of plate, enormously simplifies the system of composite board
Make processing step, waterproof and anticorrosion effect in wet environment may be implemented by sealer in outermost layer.
In the structure of above-mentioned integral bathroom, wallboard seals fixed form by intercalation and realizes and waterproof bottom plate and top plate
Sealing is fixed.Which enormously simplifies assembling process, as long as in the actual environment by the direct intercalation in wallboard bottom at the anti-bottom
The installation of integral bathroom equally can be thus achieved in top plate intercalation by the edge of plate in panel tops.
In order to realize sealed connection of the adjacent wall board in assembly integral bathroom, pass through sealing angle bead reality between adjacent wall board
It is now sealedly and fixedly connected, it is possible thereby to arbitrarily adjust the shape of integral bathroom, increases the flexibility of assembling structure.
Production polyurethane cellular composite board cellular material be aluminium honeycomb core, aramid fiber honeycomb core, plastic honeycomb core,
One of paper honeycomb core.The nest core of above-mentioned difference cellular material all has powerful supporting role, can satisfy and leads as support
The strength demand of body.
The fibrous material layer of covering cellular material nest core is one of glass-fiber-fabric, glass fiber felt, carbon dimension cloth.Its main function
It is that its internal nest core package can be limited in certain spatial dimension, while also achieving and mitigating impact force suffered by inside
Effect.Cellular material and fibrous material layer are realized by gluing or bookbinding form covers stacking.
It is to adopt in manufacture craft using polyurethane foam material layer as the sharpest edges of urethane material
One-step building is carried out with foam process, production efficiency is improved, reduces the production cost.Usual urethane material passes through spraying
Mode realizes covering.
Sealer is one of zero foamed polyurethane layer, color steel plate layer, stainless steel layer, ceramic layer, plastic film.
Its main function is to carry out surface aesthetic, protection, reduces corrosion.
In above-mentioned integral bathroom structure, discharge outlet is provided on floor, ground design has drain slope, and actual installation only needs
Adjustment is horizontal, does not need to do waterproof；Top plate is provided with exhaust outlet, mountable exhaust fan, super bath, lamps and lanterns etc.；Side wall is according to need
Ask position installation coat hook, power outlet, clothes stand etc..
The preparation step of the polyurethane cellular composite board is as follows:
(1) suitable cellular material will be cut to be layed in after workbench in the paste of its surface or bind fibrous material layer；
(2) upper step is covered in the product merging flush coater of dimension material layer, it is poly- in fibrous material layer surface even application
Urethane material, is re-fed into molding pressure maintaining curing molding in the die cavity of molding die, and the temperature setting of curing molding process is 90-
130 DEG C, pressure 80-220bar, dwell time 100-300s；
(3) die sinking obtains integral bathroom substrate and carries out integer deburring after the pressure maintaining curing molding walked in completion；
(4) the bathroom substrate surface progress sealer for completing integer deburring to upper step pastes, and obtains final entirety and defends
The polyurethane cellular composite board of bath.
The technical program utilize polyurethane cellular fibrous composite and its manufacturing process, in conjunction with its lightweight, waterproof and anticorrosion,
The advantages that high fire-retardance, high thermal insulation, low cost, high production, develops integral bathroom product, will be the following integral bathroom market
New regeneration product.
Detailed description of the invention
Fig. 1 is the integral bathroom structural schematic diagram of the application being made of polyurethane cellular fibrous composite；
Fig. 2 is the structural schematic diagram of polyurethane cellular composite board；
In figure, 1, top plate；2, exhaust outlet；3, wallboard；4, waterproof bottom plate；5, discharge outlet；6, angle bead is sealed；7, surface protection
Layer；8, cellular material；9, fibrous material layer；10, urethane material.
Specific embodiment
The technical solution of the application is described in further detail with reference to the accompanying drawings and embodiments, integral bathroom in attached drawing
Only a kind of embodiment, the type being not limited in actual use in attached drawing.
The integral bathroom being made of polyurethane cellular fibrous composite as shown in Figure 1, the integral bathroom are by waterproof
Room body structure made of bottom plate 4, wallboard 3 and 1 fixing seal of top plate enclose, top plate and waterproof bottom plate open up 2 He of exhaust outlet respectively
Discharge outlet 5, the waterproof bottom plate, wallboard and top plate are polyurethane cellular composite board, the polyurethane cellular composite wood
Flitch material is included in outside cellular material 8 from the inside to the outside successively package covering fibrous material layer 9, urethane material 10 and surface guarantor
Sheath 7, as shown in Figure 2.Wallboard seals fixed form by intercalation and realizes that the sealing with waterproof bottom plate and top plate is fixed, adjacent wall
It is sealedly and fixedly connected between plate by the sealing realization of angle bead 6.When installation, waterproof bottom plate is placed first and is adjusted to horizontality,
Wallboard successively is inserted in waterproof bottom edge again, and connects sealing installation in adjacent wallboard edge angle bead；Finally cover
Main body installation can be completed in top plate fastening.Entire installation steps and process simply, conveniently, simplify the complicated upfitter of toilet
Journey.The mountable exhaust fan of exhaust outlet, super bath, lamps and lanterns on top plate etc., side wall installs coat hook according to locational requirement, power supply is inserted
Seat, clothes stand etc..
In polyurethane cellular composite board, cellular material is aluminium honeycomb core, aramid fiber honeycomb core, plastic honeycomb core, paper
One of honeycomb core；Fibrous material layer is one of glass-fiber-fabric, glass fiber felt, carbon dimension cloth；Urethane material uses poly- ammonia
Ester foaming material layer；Sealer be zero foamed polyurethane layer, color steel plate layer, stainless steel layer, ceramic layer, in plastic film
It is a kind of.
Specific preparation process is as follows for polyurethane cellular composite board:
(1) suitable cellular material will be cut to be layed in after workbench in the paste of its surface or bind fibrous material layer；
(2) upper step is covered in the product merging flush coater of dimension material layer, it is poly- in fibrous material layer surface even application
Urethane material, is re-fed into molding pressure maintaining curing molding in the die cavity of molding die, and the temperature setting of curing molding process is 90-
130 DEG C, pressure 80-220bar, dwell time 100-300s；
(3) die sinking obtains integral bathroom substrate and carries out integer deburring after the pressure maintaining curing molding walked in completion；
(4) the bathroom substrate surface for completing integer deburring to upper step carries out sealer and pastes the final integral bathroom of acquisition
Polyurethane cellular composite board.
The integral bathroom intensity of the application is high, waterproof performance is strong, sealing is tight, is provided simultaneously with high temperature resistant, light-weight spy
Point realizes revolutionary advancement in integral bathroom technology.
The specific embodiment of the utility model is only the explanation to the utility model, is not to the utility model
Limitation, those skilled in the art can according to need after reading this specification makes without creative tribute the present embodiment
The modification offered, but as long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (7)
1. a kind of integral bathroom being made of polyurethane cellular fibrous composite, which is characterized in that the integral bathroom is by preventing
Room body structure made of water-bed plate (4), wallboard (3) and top plate (1) fixing seal enclose, top plate and waterproof the bottom plate row of opening up respectively
Port (2) and discharge outlet (5), the waterproof bottom plate, wallboard and top plate are polyurethane cellular composite board, the polyurethane
Cellular composite material plate is included in cellular material (8), and successively package covers fibrous material layer (9), polyurethane material from the inside to the outside outside
The bed of material (10) and sealer (7).
2. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that wall
Plate seals fixed form by intercalation and realizes that the sealing with waterproof bottom plate and top plate is fixed.
3. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that phase
It is realized and is sealedly and fixedly connected by sealing angle bead (6) between adjacent wallboard.
4. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that bee
Nest material is one of aluminium honeycomb core, aramid fiber honeycomb core, plastic honeycomb core, paper honeycomb core.
5. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that fine
Dimension material layer is one of glass-fiber-fabric, glass fiber felt, carbon dimension cloth.
6. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that poly-
Urethane material layer is polyurethane foam material layer.
7. the integral bathroom according to claim 1 being made of polyurethane cellular fibrous composite, which is characterized in that table
Face protective layer is one of zero foamed polyurethane layer, color steel plate layer, stainless steel layer, ceramic layer, plastic film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821086168.9U CN208502335U (en) | 2018-07-10 | 2018-07-10 | A kind of integral bathroom being made of polyurethane cellular fibrous composite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821086168.9U CN208502335U (en) | 2018-07-10 | 2018-07-10 | A kind of integral bathroom being made of polyurethane cellular fibrous composite |
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| Publication Number | Publication Date |
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| CN208502335U true CN208502335U (en) | 2019-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821086168.9U Active CN208502335U (en) | 2018-07-10 | 2018-07-10 | A kind of integral bathroom being made of polyurethane cellular fibrous composite |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108590241A (en) * | 2018-07-10 | 2018-09-28 | 浙江杉盛模塑科技有限公司 | A kind of integral bathroom being made of polyurethane cellular fibrous composite |
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2018
- 2018-07-10 CN CN201821086168.9U patent/CN208502335U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108590241A (en) * | 2018-07-10 | 2018-09-28 | 浙江杉盛模塑科技有限公司 | A kind of integral bathroom being made of polyurethane cellular fibrous composite |
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