CN208470870U - A kind of new type of plate chain-linked conveyer - Google Patents
A kind of new type of plate chain-linked conveyer Download PDFInfo
- Publication number
- CN208470870U CN208470870U CN201821046252.8U CN201821046252U CN208470870U CN 208470870 U CN208470870 U CN 208470870U CN 201821046252 U CN201821046252 U CN 201821046252U CN 208470870 U CN208470870 U CN 208470870U
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- China
- Prior art keywords
- chain
- drive sprocket
- carrier bar
- plate chain
- plc controller
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Abstract
The utility model relates to a kind of new type of plate chain-linked conveyers, including rack, it is respectively arranged at the drive sprocket and driven sprocket, the chain for being arranged on the rack motor for driving drive sprocket, being wound around on drive sprocket and driven sprocket, the plural block carrier bar that is fixed on chain at rack both ends, is equipped with stop device in the shaft of drive sprocket.This plate chain type conveyer can horizontal transmission, also tiltable transmits, and conveying capacity is big, and conveying distance is long, the industries such as house refuse, logistics, packaging conveying are widely used in, prevent the material on plate chain type conveyer from inversely transmitting by the way that stop device is arranged in the shaft of drive sprocket.
Description
Technical field
The utility model relates to conveying device more particularly to a kind of new type of plate chain-linked conveyers.
Background technique
Plate chain type conveyer has that conveying capacity is big, can carry biggish load-carrying ability, be usually used in mechanical, casting, metallurgy,
The industrial departments such as chemical industry, building materials, power, mine.Existing plate chain type conveyer structure China for example filed on November 22nd, 2010
A kind of plate-and-chain conveyer disclosed in license notification number CN201895912U including carrier bar, chain, drives chain drive
Driving wheel, the motor and conveyer supporting table for driving driving wheel rotation are arranged at intervals with several between every group of chain for work
The optoelectronic switch group of part positioning, optoelectronic switch group are connected to motor by conducting wire, each optoelectronic switch group is linearly arranged
And the transmission direction of vertical chain.The plate-and-chain conveyer has and can be automatically positioned to workpiece, is adjustable obliquity, easy to remove
The advantages of position.
But the present inventor states plate-and-chain conveyer in actual use and find in operation process, above-mentioned plate chain conveying
For the carrier bar of machine since long-term physical burden will cause the bending of plate chain, carrier bar bending further results in chain card chain, even more serious
Will cause chain generation fatigue crack leads to chain breakage.Therefore, it is needed in plate-and-chain conveyer use process periodically to carrier bar
Curvature detection is carried out, replaces undesirable carrier bar in time.Mainly still pass through however, carrying out curvature detection for carrier bar at present
Staff's artificial detection, the speed of detection is slow, precision is low.
Utility model content
Therefore, for above-mentioned problem, the utility model proposes a kind of new type of plate chain-linked conveyer, the technology to be solved is asked
Topic is: how to enable the curvature of plate chain type conveyer intelligent measurement carrier bar, and staff is reminded to replace carrier bar in time.
To achieve the above object, the utility model uses a kind of following technical scheme: new type of plate chain-linked conveyer, including
Rack, the drive sprocket for being respectively arranged at rack both ends and driven sprocket are arranged on the rack electricity for driving drive sprocket
Machine, the chain being wound around on drive sprocket and driven sprocket, the plural block carrier bar being fixed on chain, drive sprocket turn
Stop device is equipped on axis.
Further, the stop device uses electromagnetic type stop device.
Further, further include PLC controller, frequency converter, industrial control host, axle sleeve type rotary encoder, combined aural and visual alarm,
High speed camera and ultrahigh speed profile measurer for detecting carrier bar profile, being etched with respectively for each chain plate surface are unique
Digital coding, the high speed camera is fixedly installed on above rack, and the camera lens auto-focusing of high speed camera is to obtain
The digitally coded image of chain plate surface below high speed camera, the ultrahigh speed profile measurer are set to above carrier bar,
The axle sleeve type rotary encoder is set on the main shaft of motor, and the converter power supply input terminal connects 220V three-phase alternating current
Source, the converter power supply output end connect motor, and the Frequency Converter Control end is electrically connected with PLC controller, the axle sleeve type
Rotary encoder, combined aural and visual alarm and electromagnetic type stop device are electrically connected with PLC controller respectively, the high speed camera and superelevation
Fast profile measurer passes through the communications cable respectively and PLC controller communicates to connect, and the PLC controller passes through communication line and work
Control main-machine communication connection.
It further, further include three-phase controllable silicon power regulator, the converter power supply input terminal is controllable by three-phase
Silicon power regulator connects 220V three-phase alternating-current supply, the control terminal and PLC controller of the three-phase controllable silicon power regulator
Electrical connection.
Further, the rack both ends are respectively arranged with an infrared induction counter, and each infrared induction counts
Device is electrically connected with PLC controller respectively.
Further, further include braking resistor, the braking resistor both ends respectively with the end PA/+ of frequency converter and the end PB
Electrical connection.
By using preceding solution, the beneficial effects of the utility model are: this plate chain type conveyer can horizontal transmission,
Also tiltable transmits, and conveying capacity is big, and conveying distance is long, is widely used in the industries such as house refuse, logistics, packaging conveying, leads to
Crossing the setting stop device in the shaft of drive sprocket prevents the material on plate chain type conveyer from inversely transmitting.Plate chain type conveyer
It is etched with digital coding on each block of carrier bar, side's setting high-speed camera is digitally coded on carrier bar for shooting on the rack
Image, and setting is additionally provided with ultrahigh speed profile measurer for acquiring the profile information of carrier bar above carrier bar.High speed is taken the photograph
The digital coding image of shooting is transferred in industrial control host by camera by PLC controller, and image is installed in industrial control host and is known
Other software is to identify the digital coding on digital coding image.Ultrahigh speed profile measurer leads to the profile information of the carrier bar of acquisition
It crosses PLC controller to be transferred in industrial control host, special profile measurer software is installed to believe profile in industrial control host
Breath is built into three-D pattern, and according to the curvature of three-D pattern intelligence computation carrier bar, when the excessively high then acousto-optic of the curvature of carrier bar
Alarm sounds an alarm, and staff is reminded to replace carrier bar.Further, it is defeated can to input needs by industrial control host by staff
The weight for the load sent, PLC controller intelligently adjust three-phase controllable silicon power regulator according to the weight of the load of transmission and export
Electrical power, guarantee plate chain type conveyer can be conveyed with constant speed.Become further, when plate chain type conveyer needs
When wanting quick shutdown, frequency converter accesses braking resistor fast braking.This plate chain type conveyer is reasonable in design, intelligent measurement plate
The curvature of chain guarantees that plate chain type conveyer is stable, and card chain, safe operation, easy to maintenance will not occur, make it normally
Long with the service life, failure rate is low in operation.
Detailed description of the invention
Fig. 1 is the heavy plate chain type conveyor construction schematic diagram of the utility model embodiment;
Fig. 2 is the heavy plate chain-linked conveyer top view of the utility model embodiment;
Fig. 3 is the heavy plate chain type conveyor circuit connection block diagram of the utility model embodiment.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention will be further described.
With reference to Fig. 1, Fig. 2 and Fig. 3, the present embodiment provides a kind of new type of plate chain-linked conveyer, including rack 1, it is respectively set
It is set in the drive sprocket 2 and driven sprocket 3 at 1 both ends of rack, the chain 4 being wound around on drive sprocket 2 and driven sprocket 3, fixation
Set plural block carrier bar 41, motor 5, axle sleeve type rotary encoder 6, PLC controller 7, industrial control host 8, frequency converter on chain 4
9, braking resistor 10, three-phase controllable silicon power regulator 11, high speed camera 12, ultrahigh speed profile measurer 13 and sound-light alarm
Device 14 and stop device 15.Each 41 surface of the carrier bar is etched with unique digital coding respectively.During the stop device 15 uses
Electromagnetic type stop device disclosed in state license notification number CN202784640U, the stop device 15 are threaded through drive sprocket 2
Shaft on, by stop device 15 prevent drive sprocket 2 reverse.It is padded that the height at 1 both ends of rack can be used rubber pad, makes
Chain 4 and horizontal plane form the angle less than 30 °.The three-phase controllable silicon power regulator 11 uses model HM8-4-4-
The HM8 three-phase digital display intelligent power regulator of 300-P;The ultrahigh speed profile measurer 13 is using the production of Keyemce company
The ultrahigh speed profile measurer of LJ-V7000 series.The axle sleeve type rotary encoder 6, industrial control host 8, becomes PLC controller 7
Frequency device 9, high speed camera 12 are existing well-known technique.Picture recognition software and LJ- are installed in the industrial control host 8
The dedicated profile measurer software of V7000 series ultrahigh speed profile measurer, the picture recognition software and LJ-V7000 series
The dedicated profile measurer software of ultrahigh speed profile measurer is existing well-known technique.
The axle sleeve type rotary encoder 6 is sheathed on the main shaft of motor 5, described for detecting the revolving speed of 5 main shaft of motor
Axle sleeve type rotary encoder 6 and electromagnetic type stop device 15 are electrically connected with PLC controller 7 respectively.The main shaft of the motor 5 couples master
Movable sprocket 2 drives drive sprocket 2 to rotate when the main axis of motor 5.11 power input of three-phase controllable silicon power regulator
End connection 220V three-phase alternating-current supply, 11 power output end of three-phase controllable silicon power regulator connection, 9 power supply of frequency converter are defeated
Enter end, 9 power output end of frequency converter connects motor 5,11 control terminal of three-phase controllable silicon power regulator and frequency converter 9
Control terminal is electrically connected with PLC controller 7 respectively.Three-phase controllable silicon power regulator 11 is used to adjust the power of input, institute
Frequency converter 9 is stated for adjusting the supply frequency of input motor 5.10 both ends of braking resistor respectively with the end PA/+ of frequency converter 9
It is electrically connected with the end PB, for controlling 5 fast braking of motor.The combined aural and visual alarm 14 is electrically connected with PLC controller 7.The height
Fast camera 12 is fixedly installed on 1 top of rack, and the camera lens auto-focusing of high speed camera 12 is to obtain high speed camera 12
The digital coding image on 41 surface of carrier bar of lower section, the ultrahigh speed profile measurer 13 are set to 41 top of carrier bar, ultrahigh speed
Profile information of the profile measurer 13 for the carrier bar 41 of acquisition.The ultrahigh speed profile measurer 13 is arranged in high speed camera
12 rears, and two blocks of carrier bars 41 are spaced between ultrahigh speed profile measurer 13 and high speed camera 12.High-speed camera 12 will be clapped
The digital coding image taken the photograph is transferred in industrial control host 8 by PLC controller 7, the image recognition software identification in industrial control host 8
Digital coding on digital coding image.Ultrahigh speed profile measurer 13 controls the profile information of the carrier bar 41 of acquisition by PLC
Device 6 processed is transferred in industrial control host 8, and profile information is built into three-D pattern by the profile measurer software in industrial control host, and
According to the curvature of three-D pattern intelligence computation carrier bar 41, when the excessively high then combined aural and visual alarm 14 of the curvature of the carrier bar 41 of detection is sent out
Alarm out reminds staff to replace carrier bar, while industrial control host 8 identifies the number for the carrier bar 41 that current high-speed camera 12 is shot
Word coding, and according to the digital coding of current carrier bar 41 extrapolate current ultrahigh speed profile measurer 13 detected by carrier bar
41 digital coding.Such as industrial control host identifies that the digital coding for the carrier bar 41 that current high-speed camera 12 is shot is N, then can push away
Calculating 41 digital coding of carrier bar detected by current ultrahigh speed profile measurer 13 is N-2.Staff can be in industrial control host 8
On check the digital code information of the excessively high carrier bar 41 of curvature detected, facilitate staff to replace carrier bar.
This plate chain type conveyer can horizontal transmission, also tiltable transmit, conveying capacity is big, and conveying distance is long, extensive utilization
In industries such as house refuse, logistics, packaging conveyings.
Although specifically showing and describing the utility model in conjunction with preferred embodiment, those skilled in the art is answered
This is understood, in the spirit and scope for not departing from the utility model defined by the appended claims, in form and details
On the utility model can be made a variety of changes, be the protection scope of the utility model.
Claims (5)
1. a kind of new type of plate chain-linked conveyer, it is characterised in that: including rack, be respectively arranged at rack both ends drive sprocket and
Driven sprocket, the chain for being arranged on the rack motor for driving drive sprocket, being wound around on drive sprocket and driven sprocket,
The plural block carrier bar being fixed on chain is equipped with stop device in the shaft of drive sprocket.
2. a kind of new type of plate chain-linked conveyer according to claim 1, it is characterised in that: the stop device uses electromagnetic type
Stop device.
3. a kind of new type of plate chain-linked conveyer according to claim 2, it is characterised in that: further include PLC controller, frequency conversion
Device, industrial control host, axle sleeve type rotary encoder, combined aural and visual alarm, high speed camera and the ultrahigh speed for detecting carrier bar profile
Profile measurer, each chain plate surface are etched with unique digital coding respectively, and the high speed camera is fixedly installed on
Above rack, and the camera lens auto-focusing of high speed camera is to obtain the digitally coded of the chain plate surface below high speed camera
Image, the ultrahigh speed profile measurer are set to above carrier bar, and the axle sleeve type rotary encoder is set in the main shaft of motor
On, the converter power supply input terminal connects 220V three-phase alternating-current supply, and the converter power supply output end connects motor, described
Frequency Converter Control end is electrically connected with PLC controller, the axle sleeve type rotary encoder, combined aural and visual alarm and electromagnetic type stop device point
It is not electrically connected with PLC controller, the high speed camera and ultrahigh speed profile measurer pass through the communications cable and PLC control respectively
Device communication connection, the PLC controller are communicated to connect by communication line and industrial control host.
4. a kind of new type of plate chain-linked conveyer according to claim 3, it is characterised in that: further include three-phase controllable silicon electric power
Adjuster, the converter power supply input terminal connects 220V three-phase alternating-current supply by three-phase controllable silicon power regulator, described
The control terminal of three-phase controllable silicon power regulator is electrically connected with PLC controller.
5. a kind of new type of plate chain-linked conveyer according to claim 4, it is characterised in that: it further include braking resistor, it is described
Braking resistor both ends are electrically connected with the end PA/+ of frequency converter and the end PB respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821046252.8U CN208470870U (en) | 2018-07-03 | 2018-07-03 | A kind of new type of plate chain-linked conveyer |
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CN201821046252.8U CN208470870U (en) | 2018-07-03 | 2018-07-03 | A kind of new type of plate chain-linked conveyer |
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CN201821046252.8U Expired - Fee Related CN208470870U (en) | 2018-07-03 | 2018-07-03 | A kind of new type of plate chain-linked conveyer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109987294A (en) * | 2019-04-08 | 2019-07-09 | 上海维誉自动化设备有限公司 | A kind of cable carrying detection device for labeling |
-
2018
- 2018-07-03 CN CN201821046252.8U patent/CN208470870U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109987294A (en) * | 2019-04-08 | 2019-07-09 | 上海维誉自动化设备有限公司 | A kind of cable carrying detection device for labeling |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190205 Termination date: 20210703 |