CN208425448U - A kind of energy-saving leaf roll shape tea production equipment - Google Patents
A kind of energy-saving leaf roll shape tea production equipment Download PDFInfo
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- CN208425448U CN208425448U CN201721363300.1U CN201721363300U CN208425448U CN 208425448 U CN208425448 U CN 208425448U CN 201721363300 U CN201721363300 U CN 201721363300U CN 208425448 U CN208425448 U CN 208425448U
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Abstract
A kind of energy-saving leaf roll shape tea production equipment, including unit rubbed by the sequentially connected classifying screen of transport device, fresh leaf deterioration device, roller fixation machine, winnowing machine, the first damping machine, first, single layer deblocking dryer, the second damping machine, second rubs unit, deblocking machine, the first dryer, frying pan and the second dryer；The roller fixation machine is heated by combustion chamber, and smoke exhaust pipe is equipped at the top of combustion chamber；First dryer and/or the second dryer pass through hot air pipe heat supply；Smoke exhaust pipe and hot air pipe are connected to heat exchanger.Energy-saving leaf roll shape tea production equipment provided by the utility model, by will finish, the flue gas that process combusts generate is collected, and fume afterheat supply cold wind is heated up using heat exchanger and is used, the drying of tealeaves is used for after cold wind heating, improve energy utilization rate, the linkage of roller fixation machine and dryer is enhanced, the globality between equipment is preferable.
Description
Technical field
The utility model relates to tea processing technical fields, more particularly, to a kind of Tea Production equipment.
Background technique
Curl shape tea is a kind of main Famous High-quality Tea in green tea, and quality characteristic is that shape tightly carefully crimps, and pekoe appears, even
Whole green profit, production need to be by screening, withering, finishing, rubbing, deblocking, drying.
Water-removing process needs to provide heat to water-removing equipment, passes through the oxidation enzyme activity in high temperature and passivation fresh tea passes
Property, inhibit the enzymatic oxidation of tea polyphenols in fresh leaf etc., evaporate fresh leaf partial moisture, tealeaves is made to soften, convenient for rubbing forming.It is public
It accuses and number discloses a kind of tea leaves water-removing system and equipment for a utility model patent of 201938309 U of CN, green-keeping machine lower part
Region is equipped with the chamber heated for adding fuel to roller, and flue gas is discharged by the chimney on top.
The flue-gas temperature generated of burning is higher, wherein containing a large amount of thermal energy, and needs in baking step to drying
It heats up inside equipment, therefore, the thermal energy of combustion product gases is not used, and directly flue gas is discharged, then finish equipment
Energy utilization rate it is lower；It needs additionally to provide thermal energy to drying equipment simultaneously, energy consumption is larger.
Summary of the invention
Technical problem to be solved by the utility model is: overcome the deficiencies of the prior art and provide a kind of recycling water-removing thermal energy,
The high leaf roll shape tea production equipment of energy utilization rate.
The technical scheme adopted by the utility model to solve the technical problem is as follows: providing a kind of energy-saving leaf roll shape tea production
Equipment, including by the sequentially connected classifying screen of transport device, fresh leaf deterioration device, roller fixation machine, winnowing machine, first time
Damp machine, first rub unit, single layer deblocking dryer, the second damping machine, second rub unit, deblocking machine, the first dryer, fry
Pot and the second dryer；The roller fixation machine is heated by combustion chamber, and smoke exhaust pipe is equipped at the top of combustion chamber；First drying
Machine and/or the second dryer pass through hot air pipe heat supply；Smoke exhaust pipe and hot air pipe are connected to heat exchanger.
Further, the heat exchanger is three-way guidance tape typed heat exchanger.
The fresh leaf deterioration device, including inclined conveying machine, feed conveyor, temperature and humidity controller, circulating fan and wither
Wither case, and the wall box for the case that withers is equipped with feed inlet and discharge gate, and middle charging aperture is located at the bottom of wall box；Oblique conveying
Machine, which is located at, to wither in case, and the front end of inclined conveying machine is located at feed inlet, and tail end is higher than front end；The front end of feed conveyor is low
It is stretched out in the tail end of the tail end of oblique transporter, feed conveyor from discharge port.
Further, feed conveyor is positive and negative rotation transporter, and the bottom of box is equipped with the feedback outlet for accepting tealeaves.
The roller fixation machine, including roller, driving device, feeding inlet, discharge port and combustion chamber, the combustion chamber
It is set on roller, the both ends of roller are stretched out from combustion chamber.
The driving device includes preceding support roller and rear support roller, and the both ends fixing sleeve of roller is equipped with rolling ring, preceding support roller and butt
Wheel is driven by motor, and drives rolling ring rotation respectively；Feeding inlet protrudes into roller from the sealing end center of roller, and discharge port is set to
On the side wall of cover one end of roller.
The utility model has the beneficial effects that
Energy-saving leaf roll shape tea production equipment provided by the utility model, by will finish process combusts generation flue gas into
Row is collected, and fume afterheat supply cold wind is heated up using heat exchanger and is used, and the drying of tealeaves is used for after cold wind heating, improves energy
Source utilization rate, enhances the linkage of roller fixation machine and dryer, and the globality between equipment is preferable.
Detailed description of the invention
The schematic diagram for the energy-saving leaf roll shape tea production equipment that Fig. 1-embodiment provides；
The schematic diagram of fresh leaf deterioration device in Fig. 2-embodiment；
The schematic diagram of roller fixation machine in Fig. 3-embodiment.
Description of symbols
1 fresh leaf deterioration device, 1.1 inclined conveying machines, 1.2 feed conveyors, 1.3 temperature and humidity controllers, 1.4 circulated airs
Machine, 1.5 are withered case, 1.5.1 feed inlet, 1.5.2 discharge gate, 1.5.3 feedback outlet, 2 roller fixation machines, 2.1 combustion chambers, 2.2 rows
Support roller behind support roller, 2.7 before smoke pipe, 2.3 rollers, 2.4 feeding inlets, 2.5 discharge ports, 2.6,2.8 rolling rings, 2.9 motors, 3 winnowing machines,
4 first damping machines, 5 first rub unit, 6 single layers deblocking dryer, 7 second damping machines, 8 second rub unit, 9 deblocking machines,
10 first dryers, 11 frying pans, 12 second dryers, 13 hot air pipes, 14 heat exchangers, 14.1 cool air hoses, 15 classifying screens.
Specific embodiment
The following is a further explanation of the present invention with reference to the accompanying drawings and embodiments.
Embodiment
Referring to Fig.1, a kind of energy-saving leaf roll shape tea production equipment that embodiment provides, including be sequentially connected by transport device
Classifying screen 15, fresh leaf deterioration device 1, roller fixation machine 2, winnowing machine 3, the first damping machine 4, first rub unit 5, single
Layer deblocking dryer 6, the second damping machine 7, second rub unit 8, deblocking machine 9, the first dryer 10, frying pan 11 and the second drying
Machine 12；The roller fixation machine 2 is heated by combustion chamber 2.1, and smoke exhaust pipe 2.2 is equipped at the top of combustion chamber 2.1；First drying
Machine 10 and the second dryer 12 pass through 13 heat supply of hot air pipe；Smoke exhaust pipe 2.2 and hot air pipe 13 are connected to heat exchanger 14.
The heat exchanger 14 is three-way guidance tape typed heat exchanger.
Referring to Fig. 2, the fresh leaf deterioration device, including inclined conveying machine 1.1, feed conveyor 1.2, temperature and humidity controller
1.3, the wall box of circulating fan 1.4 and the case 1.5 that withers, the case that withers is equipped with feed inlet 1.5.1 and discharge gate 1.5.2, wherein
Feed inlet 1.5.1 is located at the bottom of wall box；Inclined conveying machine 1.1, which is located at, to wither in case 1.5, before inclined conveying machine 1.1
End is located at feed inlet 1.5.1, and tail end is higher than front end；The front end of feed conveyor 1.2 is lower than the tail of oblique transporter 1.1
The tail end at end, feed conveyor 1.2 is stretched out from discharge gate 1.5.2.
Feed conveyor 1.2 is positive and negative rotation transporter, and the bottom of box is equipped with the feedback outlet 1.5.3 for accepting tealeaves.
Referring to Fig. 3, the roller fixation machine 2, including roller 2.3, driving device, feeding inlet 2.4, discharge port 2.5 and combustion
Chamber 2.1 is burnt, the combustion chamber 2.1 is set on roller 2.3, and the both ends of roller 2.3 are stretched out from combustion chamber 2.1.
The driving device includes preceding support roller 2.6 and rear support roller 2.7, and the both ends fixing sleeve of roller 2.3 is equipped with rolling ring 2.8,
Preceding support roller 2.6 and rear support roller 2.7 are driven by motor 2.9, and drive rolling ring 2.8 to rotate respectively；Feeding inlet 2.4 is from roller 2.3
Roller 2.3 is protruded into one end center, and discharge port 2.5 is set on the side wall of 2.3 other end of roller.
The operation principle and using method of the present embodiment:
The fresh tea leaves of picking obtain the tealeaves for meeting curl shape tea production requirement through fresh tea leaves classifying screen 15, then fresh
Leaf deterioration device 1 withers, and is then fed into water-removing in roller fixation machine 2, and the tealeaves after water-removing is sent into sorting in winnowing machine 3, removal
Big yellow leaf is then fed into the first damping machine 4 and carries out just resurgence processing, then is delivered to first and rubs and carry out just rubbing in unit 5；
Tealeaves after just rubbing is sent into single layer deblocking dryer 6 and carries out just drying and processing, and the is sent into after just the tealeaves after drying is cooling
It carries out returning damp processing in two damping machines 7, is then delivered to second again and rubs and rubbed again in unit 8, the tea after rubbing again
Leaf is sent into deblocking machine 9, is re-fed into the first dryer 10 and is dried, is then re-fed into fried dry shaping in frying pan 11, finally
It is sent into the second dryer 12 and carries out drying and processing, obtain finished product curl shape tea.
Tealeaves is transported to the front end of inclined conveying machine 1.1 from classifying screen 15, and inclined conveying machine 1.1 is withering tealeaves
It is promoted in case 1.5, final tealeaves falls from the tail end of inclined conveying machine 1.1, falls on feed conveyor 1.2, and through discharging
Transporter 1.2 sends out the case 1.5 that withers.
Temperature and humidity controller 1.3 is for control the temperature and humidity withered in case 1.5, and circulating fan 1.4 is for withering
Air-supply in case 1.5, i.e., control withering technology process by temperature and humidity controller 1.3 and circulating fan 1.4.
In the lifting process through inclined conveying machine 1.1, tealeaves is not only elevated, but also is exposed to withering for the case 1.5 that withers
It withers in environment, completes process of withering.
Feed conveyor 1.2 is positive and negative rotation transporter, and the bottom of box is equipped with the feedback outlet 1.5.3 for accepting tealeaves.It is right
Feed conveyor 1.2 is adjusted to inverted status by the insufficient tealeaves of withering time, is fallen from the front end of feed conveyor 1.2,
And feedback outlet 1.5.3 is fallen into, by being collected to it, rejoining inclined conveying machine 1.1 can wither again.
By the running speed of control inclined conveying machine 1.1, residence time of the tealeaves in the case 1.5 that withers can control,
Control the time withered.
During water-removing, tealeaves is added in roller 2.3 from feeding inlet 2.4, and fuel is added into combustion chamber 2.1, combustion
Material burns in combustion chamber 2.1 generates heat, realizes the heating to roller 2.3.Support roller 2.6 and butt before starting motor 2.9 drives
Wheel 2.7 rotates and roller 2.3 is driven to rotate, and tealeaves is heated and is rolled in roller 2.3, i.e., carries out de-enzyming process to tealeaves.It is complete
At the tealeaves after water-removing, drawn off from discharge port 2.5.During water-removing, flue gas that fuel combustion in combustion chamber 2.1 generates by
Smoke exhaust pipe 2.2 is discharged, and since the temperature of flue gas is higher, can recycle to its waste heat, uses for other techniques.
The present embodiment passes through smoke exhaust pipe 2.2 for fume collection, and is sent to heat exchanger 14, by the cold wind from cool air hose 14.1
It is heated as hot wind, and is sent hot wind to the first dryer 10 and the second dryer 12 by hot air pipe 13, for drying.Heat exchanger
14 be three-way guidance tape typed heat exchanger, and structure is simple, and the heat as smoke exhaust pipe 2.2 and the first dryer 10, the second dryer 12
The node of air hose 13 simplifies pipeline jointing construction.
Claims (6)
1. a kind of energy-saving leaf roll shape tea production equipment, including withered by the sequentially connected classifying screen of transport device, fresh leaf
Device, roller fixation machine, winnowing machine, the first damping machine, first rub unit, single layer deblocking dryer, the second damping machine, second
Rub unit, deblocking machine, the first dryer, frying pan and the second dryer；It is characterized in that, the roller fixation machine passes through burning
Chamber heating, combustion chamber top are equipped with smoke exhaust pipe；First dryer and/or the second dryer pass through hot air pipe heat supply；Smoke evacuation
Pipe and hot air pipe are connected to heat exchanger.
2. energy-saving leaf roll shape tea production equipment as described in claim 1, which is characterized in that the roller fixation machine, including rolling
Cylinder, driving device, feeding inlet, discharge port and combustion chamber, the combustion chamber are set on roller, and the both ends of roller are from combustion chamber
It stretches out.
3. energy-saving leaf roll shape tea production equipment as claimed in claim 2, which is characterized in that the driving device includes preceding support roller
It is equipped with rolling ring with the both ends fixing sleeve of rear support roller, roller, preceding support roller and rear support roller are driven by motor, and drive rolling ring rotation respectively
Turn；Feeding inlet protrudes into roller from the sealing end center of roller, and discharge port is set on the side wall of cover one end of roller.
4. energy-saving leaf roll shape tea production equipment as described in claim 1, which is characterized in that the fresh leaf deterioration device, including
The wall box of inclined conveying machine, feed conveyor, temperature and humidity controller, circulating fan and the case that withers, the case that withers is equipped with charging
Mouth and discharge gate, middle charging aperture are located at the bottom of wall box；Inclined conveying machine, which is located at, to wither in case, before inclined conveying machine
End is located at feed inlet, and tail end is higher than front end；The front end of feed conveyor is lower than the tail end of oblique transporter, feed conveyor
Tail end from discharge gate stretch out.
5. energy-saving leaf roll shape tea production equipment as claimed in claim 4, which is characterized in that the feed conveyor is positive and negative rotation
Transporter, the bottom of box are equipped with the feedback outlet for accepting tealeaves.
6. the energy-saving leaf roll shape tea production equipment as described in claim 1 ~ 5 any one, which is characterized in that the heat exchanger is
Three-way guidance tape typed heat exchanger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721363300.1U CN208425448U (en) | 2017-10-23 | 2017-10-23 | A kind of energy-saving leaf roll shape tea production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721363300.1U CN208425448U (en) | 2017-10-23 | 2017-10-23 | A kind of energy-saving leaf roll shape tea production equipment |
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| CN208425448U true CN208425448U (en) | 2019-01-25 |
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| CN201721363300.1U Active CN208425448U (en) | 2017-10-23 | 2017-10-23 | A kind of energy-saving leaf roll shape tea production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114176142A (en) * | 2021-11-30 | 2022-03-15 | 张家界西莲茶业有限责任公司 | Tea processing method and device |
-
2017
- 2017-10-23 CN CN201721363300.1U patent/CN208425448U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114176142A (en) * | 2021-11-30 | 2022-03-15 | 张家界西莲茶业有限责任公司 | Tea processing method and device |
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