CN208413304U - A kind of automatic loading system - Google Patents
A kind of automatic loading system Download PDFInfo
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- CN208413304U CN208413304U CN201820511666.7U CN201820511666U CN208413304U CN 208413304 U CN208413304 U CN 208413304U CN 201820511666 U CN201820511666 U CN 201820511666U CN 208413304 U CN208413304 U CN 208413304U
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- subsystem
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- automatic loading
- charging
- entrucking
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Abstract
The utility model discloses a kind of automatic loading systems, this system includes gabarit detection subsystem, charging subsystem, interactive system and control system, the gabarit detection subsystem is mounted on before charging subsystem, for detecting the size and breast board height in entrucking compartment；The charging subsystem includes blanking device, tellurometer survey sensor, laser range sensor, and the charging subsystem instructs raw material entrucking according to the output result that gabarit detects subsystem, and passes through the interactive system and entrucking driver interaction.The automatic loading system can be realized Full automatic loading, effectively improve entrucking efficiency, while reduce the investment of personnel.
Description
Technical field
The utility model relates to entrucking technical fields, and in particular to a kind of automatic loading system.
Background technique
The application scenarios such as cement plant or steel plant mostly use greatly opened type lorry to carry out entrucking and transport at present, most of
Entrucking process all also needs people's participation, can not accomplish full-automation.Firstly the need of artificial control lower hopper and boxcar bottom
The height in portion, it is also necessary to artificially judge whether the lorry body below lower hopper is filled, if after filling, needing to remind driver will
Vehicle slowly goes, and feed opening alignment latter half railway carriage is allowed to carry out entrucking, and so on, until filling entire compartment.
Whole process the degree of automation is not high, causes entrucking inefficient, simultaneously because live fugitive dust is larger, to the body of staff
Health also has an impact.
In order to solve the problems, such as that the degree of automation is not high in current entrucking technical solution, this patent proposes a kind of automatic dress
Vehicle system controls lower hopper by electric control gear and automatically moves in vertical direction, is sensed by being placed in the microwave inside lower hopper
Device measures distance of the lower hopper apart from container bottom and controls the start-stop of lower hopper；It is measured by another laser range sensor
The vehicle distance mobile in driving direction.The automatic loading system can greatly improve the degree of automation of entrucking, reduce artificial
Input cost.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of automatic loading system, including gabarit detects subsystem
System, charging subsystem, interactive system and control system, which is characterized in that the gabarit detection subsystem is mounted on the charging
Before subsystem；The gabarit detection subsystem will test result and be sent to the charging subsystem；The charging subsystem root
It is interacted by the interactive system with entrucking driver according to charging situation；Gabarit detection subsystem, the charging subsystem and
The interactive system is connected with the control system；
Preferably, gabarit detection subsystem include first laser distance measuring sensor, second laser distance measuring sensor and
Third laser range sensor；The first laser distance measuring sensor and the second laser distance measuring sensor are separately mounted to vehicle
Road two sides, the third laser range sensor are mounted on right above lane；
Preferably, the charging subsystem includes blanking device, tellurometer survey sensor, the 4th laser range sensor；
The blanking device moves up and down, and start-stop and the moving direction of the blanking device are controlled by the control system；It is described micro-
Wave distance measuring sensor is mounted in the blanking device, is moved up and down with the blanking device；4th laser ranging
Sensor is mounted on right above lane, is scanned along vehicle heading；
Preferably, the blanking device includes lower hopper and guide rail, and the lower hopper moves up and down on guide rail.
A kind of automatic loading system provided by the utility model, has the beneficial effect that:
1, it can be realized the full-automation of entrucking process, improve entrucking working efficiency；
2, the artificial investment of entrucking process can be reduced, and avoids the work under the larger working environment of this dust for a long time
Work is injured caused by human body；
Detailed description of the invention
Fig. 1 is the charging subsystem and interactive system for a kind of automatic loading system that an embodiment of the present invention provides
Scheme of installation；
In Fig. 1: 1- lower hopper；2- microwave remote sensor；The 4th laser range sensor of 3-；4- display device；5- control dress
It sets, 6- guide rail；
Fig. 2 is that a kind of gabarit for automatic loading system that an embodiment of the present invention provides detects subsystem installation signal
Figure.
Specific embodiment
Described in following Fig. 1, this gives the utility model proposes a kind of automatic loading system charging subsystem
The installation example of system and interactive subsystem, the charging subsystem and interactive subsystem include lower hopper (1), tellurometer survey biography
Sensor (2), guide rail (6), the 4th laser range sensor (3), display device (4) and control device (5).
The lower hopper (1) is used to inject raw material to the interior of entrucking, and the tellurometer survey sensor (2) is mounted on
In the lower hopper (1), the lower hopper (1) and tellurometer survey sensor (2) can with guide rail (6) in vertical direction under
It is mobile, the control signal of guide rail (6) raising and lowering is provided by the control device (5).The tellurometer survey sensor (2) to
Under measure the distance of car bottom, the 4th laser range sensor (3) is scanned along vehicle heading, for real-time
Headstock position is obtained, the control device (5) provides different prompt letters according to real-time headstock position on display device (4)
Breath, driver interacts with entrucking.
The working method of the present embodiment is described below.
It is illustrated in fig. 2 shown below, before vehicle drives into entrucking region, initially enters contour dimension detection zone, the gabarit
Size detecting device includes the first laser distance measuring sensor 1 (7) and second laser distance measuring sensor 2 for being mounted on lane two sides
(8), scanning direction is perpendicular to vehicle heading, the first laser distance measuring sensor and the second laser distance measuring sensor
Mounting height is greater than 5m；Third laser range sensor 3 (9) is mounted on right above lane, and mounting height is greater than 5m.Control cabinet
(10) it is connect with the first laser distance measuring sensor, second laser distance measuring sensor, third laser range sensor.Vehicle is sailed
After entering detection zone, left and right vehicle wheel side is obtained by the first laser distance measuring sensor and second laser distance measuring sensor and is swept
Information and top scanning information are retouched, headstock location information is obtained by the third laser range sensor in real time；When described
One laser range sensor and/or the second laser distance measuring sensor recognize compartment and drive into the laser range sensor
When the plane of scanning motion, headstock position is recorded according to the third laser range sensor；When the first laser distance measuring sensor and/
Or the second laser distance measuring sensor is when recognizing compartment and sailing out of the plane of scanning motion of the laser range sensor, according to described
Third laser range sensor records headstock position；It is surveyed by the first laser distance measuring sensor and/or the second laser
Carriage side height is calculated away from sensor and intermediate altitude obtains vehicle breast board height；When vehicle sails out of the contour dimension detection
Behind region, the distance L1 and L2 and vehicle breast board height H of available compartment initial position and end position to headstock, and
It will test result and pass to blanking system.
It is illustrated in fig. 1 shown below, starts when the 4th laser range sensor detects that vehicle drives into immediately below lower hopper
The displacement for recording vehicle illustrates that lower hopper has been targeted by goods when detecting that distance is L1 immediately below headstock distance lower hopper
The initial position in vehicle compartment, tellurometer survey sensor is started to work at this time, record car bottom distance microwave distance measuring sensor
Highly, while lower hopper starts to load clinker into container, when tellurometer survey sensor detects the clinker of loading
Height close to container breast board height when, the control device (5) control at once lower hopper stopping blanking.When the tellurometer survey
When sensor (2) is detected from container bottom level greater than given threshold, control device (5) controls lower hopper along the guide rail
(6) it is moved down into suitable position, it is ensured that it is excessive to be unlikely to fugitive dust in blanking process.After lower hopper stops blanking, display dress
It sets (4) prompt entrucking driver and moves forward vehicle, when the 4th laser range sensor detects that headstock moves forward distance
After meeting specified require, display device (4) the prompt driver stops moving forward, and then lower hopper continues blanking, Zhi Daowei
Wave distance measuring sensor stops blanking when detecting clinker height close to header height, and then display device continues to prompt
Driver moves forward vehicle, until the 4th laser range sensor detects that headstock positional distance lower hopper is closely located to
When L2, display screen display vehicle is had been filled with, and driver is prompted to drive to sail out of charging region.
The above is only the preferred embodiments of the present invention, it is noted that for the ordinary skill of the art
For personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these improvement
It also should be regarded as the protection scope of the utility model with retouching.
Claims (4)
1. a kind of automatic loading system, including gabarit detection subsystem, charging subsystem, interactive system and control system, special
Sign is that the gabarit detection subsystem is mounted on before the charging subsystem；The gabarit detection subsystem will test knot
Fruit is sent to the charging subsystem；The charging subsystem is handed over according to charging situation by the interactive system and entrucking driver
Mutually；The gabarit detection subsystem, the charging subsystem and the interactive system are connected with the control system.
2. a kind of automatic loading system according to claim 1, which is characterized in that
The gabarit detection subsystem includes first laser distance measuring sensor, second laser distance measuring sensor and third laser ranging
Sensor；The first laser distance measuring sensor and the second laser distance measuring sensor are separately mounted to lane two sides, described
Third laser range sensor is mounted on right above lane.
3. a kind of automatic loading system according to claim 1, which is characterized in that
The charging subsystem includes blanking device, tellurometer survey sensor, the 4th laser range sensor；The blanking device
It moves up and down, start-stop and the moving direction of the blanking device is controlled by the control system；The tellurometer survey sensor
It is mounted in the blanking device, is moved up and down with the blanking device；4th laser range sensor is mounted on
Right above lane, scanned along vehicle heading.
4. a kind of automatic loading system according to claim 3, which is characterized in that
The blanking device includes lower hopper and guide rail, and the lower hopper moves up and down on guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820511666.7U CN208413304U (en) | 2018-04-09 | 2018-04-09 | A kind of automatic loading system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820511666.7U CN208413304U (en) | 2018-04-09 | 2018-04-09 | A kind of automatic loading system |
Publications (1)
| Publication Number | Publication Date |
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| CN208413304U true CN208413304U (en) | 2019-01-22 |
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| CN201820511666.7U Active CN208413304U (en) | 2018-04-09 | 2018-04-09 | A kind of automatic loading system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304470A (en) * | 2019-06-24 | 2019-10-08 | 中信重工机械股份有限公司 | A kind of lorry automatic ration stacking loading system |
| CN110745583A (en) * | 2019-10-31 | 2020-02-04 | 三一汽车制造有限公司 | Automatic positioning system for vehicle charging and asphalt station |
| CN112233324A (en) * | 2020-10-10 | 2021-01-15 | 成都大宏立机器股份有限公司 | Automatic aggregate selling system and method |
| CN114408614A (en) * | 2021-12-23 | 2022-04-29 | 河北华丰能源科技发展有限公司 | Supplementary early warning system of drain hole loading |
| CN117657832A (en) * | 2024-01-31 | 2024-03-08 | 四川吉埃智能科技有限公司 | Quantitative unmanned loading system and control method |
-
2018
- 2018-04-09 CN CN201820511666.7U patent/CN208413304U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304470A (en) * | 2019-06-24 | 2019-10-08 | 中信重工机械股份有限公司 | A kind of lorry automatic ration stacking loading system |
| CN110745583A (en) * | 2019-10-31 | 2020-02-04 | 三一汽车制造有限公司 | Automatic positioning system for vehicle charging and asphalt station |
| WO2021082201A1 (en) * | 2019-10-31 | 2021-05-06 | 三一汽车制造有限公司 | Automatic positioning system for vehicle loading and asphalt station |
| CN112233324A (en) * | 2020-10-10 | 2021-01-15 | 成都大宏立机器股份有限公司 | Automatic aggregate selling system and method |
| CN114408614A (en) * | 2021-12-23 | 2022-04-29 | 河北华丰能源科技发展有限公司 | Supplementary early warning system of drain hole loading |
| CN117657832A (en) * | 2024-01-31 | 2024-03-08 | 四川吉埃智能科技有限公司 | Quantitative unmanned loading system and control method |
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