CN208410264U - Jade cutting diamond wire saw cutting device - Google Patents

Abstract

The utility model relates to a kind of jade cutting diamond wire saw cutting devices, it includes four directive wheels in rectangular layout (2), at least one in four directive wheels (2) is to use motor-driven driving wheel, front and back is arranged in parallel with multiple annular beading diamond ropes on four directive wheels (2), the annular beading diamond rope is wound on four directive wheels (2), it is provided with hoistable platform (3) below four directive wheels (2), is provided with stone material workpiece (4) on the hoistable platform (3).A kind of jade cutting diamond wire saw cutting device, cutting speed is fast, average in 500-600m/min, it most can reach 3000m/min fastly, therefore product smoothness is high after cutting, and does not saw line, equipment manufacturing costs are low, mode relative to conventional blades cutting, its loss is low, and surface smoothness is good, and cutting speed is fast, to precious materials such as jade, ceramics, shipment rate can be effectively increased.

Description

Jade cutting diamond wire saw cutting device

Technical field

The utility model relates to a kind of jade cutting diamond wire saw cutting devices, belong to wire sawing technology field.

Background technique

Currently, wire sawing technology is mainly used for cutting the hard brittle materials such as silicon wafer, crystal, jewel, ceramics, have good Development prospect.Scroll saw is divided into free abrasive wire saw and two kinds of fixed-abrasive wire saw, and free abrasive wire saw cutting is a kind of side cutting While to steel wire supply have abrasive water cutting mode, the technique there are the shortcomings that: the damage for easily causing silicon wafer surface layer deeper Layer, surface roughness and surface figure accuracy are difficult to control, cutting efficiency is low, abrasive material consumption is big, operating environment is severe etc..For solve with Upper problem, fixed-abrasive wire saw cutting technique gradually develop, and preparation method includes resinoid bond curing technology and plating Technology, the former holds diamond using single resin layer, and the latter holds Buddha's warrior attendant using single nickel coating or nickel alloy coating Stone.The diamond fretsaw prepared using resinoid bond curing technology and electroplating technology, resin bonding agent diamond scroll saw are had At low cost, the advantages that preparation speed is fast, but its wear-resisting and heat resistance is poor, abrasive material holding power is lower.Electroplating diamond wire saw It is to be fixedly arranged at diadust on steel wire matrix with composite electric plating method, with heat-resisting and wearability is high, joint-cutting is narrow, cutting The advantages that surface figure accuracy is high.But electroplating diamond wire saw cutting technique has the drawback that:

1, use linear type and single wire be as matrix, wire there are two types of or two or more defects and remaining draw Thus stress causes in cutting process, the unexpected fracture of electroplating diamond wire saw；

2, with the increase of processing times, chip is attached to diamond surface, and the abrasion of diamond abrasive grain itself and The reasons such as fall off, and diamond fretsaw cutting performance is caused to be gradually reduced；

3, at high cost, production efficiency is low.The motion mode of traditional diamond fretsaw is mostly reciprocating, since machinery inertial is made With saw cutting speed is lower (about 2~3m/s), it is difficult to give full play to the superior function of diamond abrasive grain.

Utility model content

Technical problem to be solved in the utility model is to provide a kind of jade cutting Buddha's warrior attendant for the above-mentioned prior art Stone line saw cutting device, cutting speed is fast, average most to can reach 3000m/min fastly in 500-600m/min, therefore cuts Product smoothness is high afterwards, does not saw line, and equipment manufacturing costs are low, and relative to the mode of conventional blades cutting, low, surface is lost Flatness is good, and cutting speed is fast, to precious materials such as jade, ceramics, can effectively increase shipment rate.

A kind of the technical scheme in the invention for solving the above technical problem are as follows: jade cutting diamond wire saw cut Device, it includes four directive wheels in rectangular layout, at least one in four directive wheels is to use motor-driven active It takes turns, front and back is arranged in parallel with multiple annular beading diamond ropes on four directive wheels, and the annular beading diamond rope is wound on four On directive wheel, it is provided with hoistable platform below four directive wheels, stone material workpiece, the annular string are provided on the hoistable platform Pearl diamond rope includes bus, and the bus connects into annular shape, and the bus includes the metal base at center, the metal base It is twisted using 7~13 one metal wires, multiple capillaries, the extracapillary surface is uniformly set on the metal base Soldering is provided with diamond abrasive layer, forms chip pocket between two neighboring capillary, the chip pocket surface is provided with Injection molded layers.

The diameter of the metal base is 0.9mm.

The size of the capillary is long 10mm × outer diameter 1.5mm × internal diameter 1.0mm.

The diamond abrasive layer with a thickness of 300~400 μm.

The manufacturing method of the annular beading diamond rope the following steps are included:

Step 1: more one metal wires are formed metal base by twisted；

Step 2: the multiple stainless steel capillaries of batch micro operations, form diamond abrasive layer by plating in capillary surface；

Step 3: taking an extrusion die, the extrusion die includes upper die and lower die, equal front and back in the lower die and lower die Be arranged in parallel with a plurality of inlet wire channel, uniform intervals are disposed with multiple location holes on every inlet wire channel, upper mold it is two neighboring It is provided with injecting hole on inlet wire channel between location hole, each positioning hole in lower die places electroplating surface in step 2 The capillary of diamond abrasive layer installs the metal base in step 1 in the inlet wire channel of lower die, makes metal base successively Multiple capillaries, upper mold and lower die are molded on inlet wire channel, are squeezed capillary and metal base and are fixed, and lead to The injecting hole for crossing upper mold forms injection molded layers by injection molding on two neighboring intercapillary metal base surface, steady to injection molded layers It is opened take-up after fixed, obtains beading gold steel cable；

Step 4: the beading diamond rope that step 3 is obtained clip certain length according to demand, the beading diamond rope cut Both ends carry out hydraulic clamp with connector sleeve, so that metallic cable both ends be made to be closed, form annular beading diamond rope.

Compared with the prior art, the advantages of the utility model are:

A kind of jade cutting diamond wire saw cutting device of the utility model, cutting speed is fast, average in 500- 600m/min most can reach 3000m/min fastly, therefore product smoothness is high after cutting, does not saw line, and equipment manufacturing costs are low, Relative to the mode of conventional blades cutting, loss is low, and surface smoothness is good, and cutting speed is fast, to the valuable material such as jade, ceramics Material, can effectively increase shipment rate；

A kind of jade cutting diamond wire saw cutting device of the utility model, metallic cable pass through capillary on metal base The diamond abrasive layer of pipe surface cuts jade, forms chip space between two neighboring capillary, can promote to process The inflow of liquid, improves chip removal sexuality, and cutting efficiency is high；Diamond rope diameter is very thin, can effectively cut jade, passes through conjunction The spacing that reason is arranged between adjacent diamond rope can obtain thickness jade plate appropriate, can satisfy cutting for different-thickness jade Requirement is cut, cutting speed is fast, can guarantee jade cut quality, and jade piece rate is high.

Detailed description of the invention

Fig. 1 is a kind of structural schematic diagram of the annular beading diamond rope of stone material cutting of the utility model.

Fig. 2 is the portion the A enlarged drawing of Fig. 1.

Fig. 3 is the structural schematic diagram using the cutter device of the utility model annular diamond fretsaw.

Fig. 4 is the top view of Fig. 3.

Fig. 5 is extrusion die upper mold in a kind of manufacturing method of the annular beading diamond rope of stone material cutting of the utility model Structural schematic diagram.

Fig. 6 is extrusion die lower die in a kind of manufacturing method of the annular beading diamond rope of stone material cutting of the utility model Structural schematic diagram.

Wherein:

Bus 1

Metal base 1.1

Capillary 1.2

Diamond abrasive layer 1.3

Chip pocket 1.4

Injection molded layers 1.5

Directive wheel 2

Hoistable platform 3

Stone material workpiece 4

Extrusion die 5

Inlet wire channel 5.1

Location hole 5.2

Injecting hole 5.3.

Specific embodiment

The utility model is described in further detail below in conjunction with figure embodiment.

As shown in Figure 1 and Figure 2, the annular beading diamond rope of one of the present embodiment stone material cutting, it includes bus 1, institute It states bus 1 and connects into annular shape, the bus 1 includes the metal base 1.1 at center, and the metal base 1.1 uses 7~13 One metal wire is twisted, and multiple capillaries 1.2,1.2 appearance of capillary are uniformly set on the metal base 1.1 Face is provided with diamond abrasive layer 1.3 by soldering, forms chip pocket 1.4, the chip pocket between two neighboring capillary 1.2 1.4 surfaces are provided with injection molded layers 1.5；

The diameter of the metal base 1.1 is 0.9mm；

The size of the capillary 1.2 is long 10mm × outer diameter 1.5mm × internal diameter 1.0mm；

The diamond abrasive layer 1.3 with a thickness of 300~400 μm.

Referring to Fig. 3, Fig. 4, a kind of cutter device using the utility model annular beading diamond rope, it is in square that it, which includes four, The directive wheel 2 of shape arrangement, at least one in four directive wheels 2 are to use motor-driven driving wheel, and four directive wheels 2 are gone forward After be arranged in parallel with multiple annular beading diamond ropes, the annular beading diamond rope is wound on four directive wheels 2, and four are led 2 lower section of wheel is provided with hoistable platform 3, is provided with stone material workpiece 4 on the hoistable platform 3；

Working principle:

Front and back is arranged in parallel with multiple annular beading diamond ropes, the active wherein of four directive wheels on four directive wheels It is moved under the drive of guide wheel to a direction Express Order Wire, is placed on hoistable platform and by cutting stone material workpiece, is put down in lifting Bottom and top feed movement is carried out on platform, multiple annular beading diamond ropes simultaneously cut stone material workpiece, and cutting speed is fast, It is average most to can reach 3000m/min fastly in 500-600m/min, therefore product smoothness is high after cutting, does not saw line, Neng Gouman The cutting requirement of the various stone decoration plates of foot, equipment manufacturing costs are low, and relative to the mode of tradition cutting, low, table is lost Surface evenness is good, and cutting speed is fast, can effectively increase piece rate.

A kind of stone material cutting manufacturing method of annular beading diamond rope, it is comprised the following steps that:

Step 1: more one metal wires are formed metal base by twisted, the quantity of wire is 7-13 root, stranded Metal base diameter is 0.9mm；

Step 2: the multiple stainless steel capillaries of batch micro operations, the size of capillary is long 10mm × outer diameter 1.5mm × internal diameter 1.0mm forms diamond abrasive layer by plating in capillary surface；

Step 3: taking an extrusion die 5 referring to Fig. 5, the extrusion die 5 includes upper die and lower die, and the lower die is under Front and back is arranged in parallel with a plurality of inlet wire channel 5.1 on mould, and uniform intervals are disposed with multiple location holes on every inlet wire channel 5.1 5.2, injecting hole 5.3 is provided on the inlet wire channel 5.1 between the two neighboring location hole 5.3 of upper mold, each of in lower die The capillary that electroplating surface diamond abrasive grain layer in step 2 is placed in location hole 5.3, installs in the inlet wire channel 5.1 of lower die Metal base in step 1 makes metal base sequentially pass through multiple capillaries on inlet wire channel, upper mold and lower die is closed Mould squeezes capillary and metal base and fixes, and by the injecting hole 5.3 of upper mold in two neighboring intercapillary metal Baseline surface forms injection molded layers by injection molding, is opened take-up after injection molded layers are stablized, obtains beading gold steel cable；

Part injection layer can penetrate into the gap between capillary and metal base, so that capillary is in conjunction with metal base It is more stable；

Step 4: the beading diamond rope that step 3 is obtained clip certain length according to demand, the beading diamond rope cut Both ends carry out hydraulic clamp with connector sleeve, so that metallic cable both ends be made to be closed, form annular beading diamond rope.

In addition to the implementation, the utility model further includes having other embodiments, all to use equivalents or equivalent The technical solution that alternative is formed, should all fall within the protection scope of the utility model claims.

Claims (4)

1. a kind of jade cutting diamond wire saw cutting device, it is characterised in that: it includes four guiding in rectangular layout It takes turns (2), at least one in four directive wheels (2) is to use motor-driven driving wheel, and front and back is parallel on four directive wheels (2) Multiple annular beading diamond ropes are provided with, the annular beading diamond rope is wound on four directive wheels (2), four directive wheels (2) lower section is provided with hoistable platform (3), is provided with stone material workpiece (4) on the hoistable platform (3), the annular beading Buddha's warrior attendant Rope includes bus (1), and the bus (1) connects into annular shape, and the bus (1) includes the metal base (1.1) at center, described Metal base (1.1) is twisted using 7 ~ 13 one metal wires, is uniformly set with multiple capillaries on the metal base (1.1) (1.2), capillary (1.2) outer surface is provided with diamond abrasive layer (1.3), two neighboring capillary by soldering (1.2) chip pocket (1.4) are formed between, chip pocket (1.4) surface is provided with injection molded layers (1.5).

2. a kind of jade cutting diamond wire saw cutting device according to claim 1, it is characterised in that: the metal The diameter of baseline (1.1) is 0.9mm.

3. a kind of jade cutting diamond wire saw cutting device according to claim 1, it is characterised in that: the capillary The size for managing (1.2) is long 10mm × outer diameter 1.5mm × internal diameter 1.0mm.

4. a kind of jade cutting diamond wire saw cutting device according to claim 1, it is characterised in that: the Buddha's warrior attendant Stone mill granulosa (1.3) with a thickness of 300 ~ 400 μm.