CN208395101U - The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal - Google Patents
The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal Download PDFInfo
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- CN208395101U CN208395101U CN201820761494.9U CN201820761494U CN208395101U CN 208395101 U CN208395101 U CN 208395101U CN 201820761494 U CN201820761494 U CN 201820761494U CN 208395101 U CN208395101 U CN 208395101U
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Abstract
A kind of unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal, including PLC controller, and the charging driving device being arranged according to transport path, the delivery area of two hot stoves, cooling incubator and discharging driving device, the heating zone of two hot stoves is alternately in pyrolysis and oven-dried condition, when the heating zone of one of hot stove is in pyrolysis state, its heat is then conveyed to the heating zone of another hot stove and is at oven-dried condition, material filling structure after pyrolysis is according to heating zone, delivery area, the sequentially-fed of cooling incubator and the driving device that discharges, PLC controller control charging driving device, two hot stoves, the work of cooling incubator and discharging device.The utility model is due to using PLC controller and two hot stoves, and the heating zone of two hot stoves is alternately in pyrolysis and oven-dried condition, sufficiently using pyrolysis effective time, it has been effectively saved fuel, production efficiency is improved, one of hot stove breaks down, and will not influence the work of another hot stove.
Description
Technical field
The utility model relates to biomass fuel thermal decomposition technical fields, and more particularly, to a kind of environmentally friendly hydrogen charcoal, nobody is full-automatic
Intelligent production equipment.
Background technique
Energy and environment are the two principal themes of current social development.The development of economic society using the energy as important motivity,
Sustainable development viewpoint deepen continuously the popular feeling historical background under, renewable energy is given birth to gradually by the highest attention of people
Substance can be sustainable because its amount of storage is big, renewable, Land use systems diversification etc. as a member in renewable energy family
Developing characteristics occupy critical role in today's society energy field.
Chinese biological mass-energy reserves are very abundant, and current different kind organism matter total amount is 5.4 × 108t standard coal, wherein can the energy
The biomass resource utilized about 2.8 × 108t standard coal.Biomass pyrolytic production biomass carbon is having of utilizing of biomass efficient
Effect approach, production operation is simple, can be realized under normal pressure.Biomass carbon is widely used, to increase energy resource supply, improves soil
Earth atmospheric environment, increase carbon fertilizer etc. all have the effect of not replacing.
Nearly ten years, there is biomass pyrolytic charcoal processing technique in the country, but due to starting evening, technology are not mature enough,
There is production process energy consumption is high, low efficiency, output is small, the degree of automation is low etc. to need to improve place, the utility model is public
Cloth it is a kind of it is novel have many advantages, such as high degree of automation, char yield rate height, cleaning, low energy consumption, high efficiency nobody is full-automatic
Hydrogen charcoal production equipment next life generates substance charcoal, and can supplementing previous pyrolysis kiln, energy consumption is high, low efficiency, the degree of automation is low, produces
The place for the deficiencies of period is long, installation equipment is cumbersome, maintenance is inconvenient.
Utility model content
In order to overcome above-mentioned partial technical problems, the utility model provides that a kind of high degree of automation, char yield rate be high, production
The unmanned fully-automatic intelligent production equipment of environmentally friendly hydrogen charcoal high-efficient and that low energy consumption.
The technical solution of the utility model is: providing a kind of environmentally friendly hydrogen charcoal unmanned fully-automatic intelligent production equipment, including PLC
Controller, and driven according to delivery area, cooling incubator and the discharging of the charging driving device, two hot stoves of transport path setting
The heating zone of dynamic device, two hot stoves is alternately in pyrolysis and oven-dried condition, described in one of them described hot stove plus
When hot-zone is in pyrolysis state, then its heat is conveyed to the heating zone of another hot stove and is at drying shape
State, the material filling structure after pyrolysis drive according to the heating zone, the delivery area, the cooling incubator and the discharging
The sequentially-fed of device, the PLC controller control the charging driving device, two hot stoves, the cooling incubator
With the work of the discharging device.
As the improvement to the utility model, the charging driving device includes feeding device and charging pushing structure, institute
Stating feeding device includes that charging delivery track and charging switch tracks lifting structure, and material filling structure passes through the charging delivery track
It enters the charging to switch tracks on lifting structure, material filling structure is increased to predetermined altitude by the charging lifting structure that switches tracks
Afterwards, material filling structure is pushed in the delivery area by the charging pushing structure.
As the improvement to the utility model, the hot stove further includes moving in its described heating zone and the delivery area
Feeding mobile platform, the feeding mobile platform include delivery platform and close to the heating zone heating platform, described
Pyrolysis hermatic door is provided between delivery platform and the heating platform；When the heating platform is moved in the heating zone,
The pyrolysis hermatic door seals the heating zone, and the delivery platform is located on the transport path in the delivery area.
As the improvement to the utility model, when one of them described heating platform is located at a corresponding heating zone
In and be in oven-dried condition, another pyrolysis after the heating platform be moved to it is defeated in another corresponding described delivery area
It send on path, the material filling structure after pyrolysis directs or through the delivery platform and is delivered to the cooling incubator
In.
As the improvement to the utility model, the material filling structure that the charging driving device will be pyrolyzed is by one
The delivery platform is fed directly on another described heating platform, another described feeding mobile platform is mobile and makes another
One heating platform is located in another corresponding described heating zone, and a heating zone switches to heat from oven-dried condition
Solution state, another described heating zone are in oven-dried condition.
It further include two-way change-over valve as the improvement to the utility model, the two-way change-over valve is arranged at two
On the path of the heating zone connection.
It further include cooking fume the separation cooling tower, the first blower, gas storage sequentially connected as the improvement to the utility model
Tank and the second blower, the cooking fume separation cooling tower are distinguished two heating zones and the inside of the cooling incubator and are connected
Logical, second blower is connected to the inside of the cooling incubator.
It further include the layback hermatic door being arranged on the cooling incubator both ends as the improvement to the utility model,
Hermatic door lower guideway and hermatic door upper rail, the layback are respectively arranged on the upper and lower position of the cooling incubator end
The two sides up and down of hermatic door are separately positioned on the hermatic door upper rail and the hermatic door lower guideway by hermatic door guide rail wheel
On, sealing door drive mechanism is connect with the layback hermatic door；Under the driving of the sealing door drive mechanism, the layback is close
Closure door is located at or the end far from the cooling incubator, then by the end part seal or opening of the cooling incubator.
As the improvement to the utility model, the discharging driving device includes that discharging device and discharging pull structure, institute
Stating discharging device includes that discharging delivery track and discharging switch tracks lifting structure, and the discharging pulling structure fills material after cooling
It carries structure and is pulled in from the cooling incubator to the discharging and switched tracks on lifting structure, the discharging lifting structure that switches tracks is downward
After reducing predetermined altitude, the discharging delivery track conveys material filling structure after cooling.
It further include automatic discharging platform as the improvement to the utility model, the discharging device is by material after cooling
Filling structure is conveyed to the automatic discharging platform and carries out discharging.
The utility model is set side by side due to using PLC controller and two hot stoves, the delivery area of two hot stoves, and two
The heating zone of hot stove is alternately in pyrolysis and oven-dried condition, sufficiently using pyrolysis effective time, has been effectively saved fuel, improves
Production efficiency, one of hot stove break down, and will not influence the work of another hot stove；Heating zone uses critical cracking, produces
Charcoal rate highest, and using single furnace pyrolysis, the thermal energy for cracking needs is minimum, realizes that energy consumption is minimum, charcoal yield is highest, reaches
The purpose of biomass resource is maximumlly utilized；PLC controller realizes automation control, facilitates operation, saves people
Power and time, production efficiency is improved, in addition decreases a large amount of electronic component, reaction is quick accurate, and control system is adopted
It is controlled with PLC controller, eliminates a large amount of electronic component；Production method is continuous production, and charging, discharging process are not required to
Blowing out is wanted, production efficiency is improved, saves the energy consumption of baker, quick feeding is easily realized, discharging, becomes the processes such as rail, discharging.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the utility model.
Fig. 2 is the schematic diagram of internal structure of hot stove in Fig. 1.
Fig. 3 is the structural schematic diagram of layback hermatic door in Fig. 1.
Fig. 4 is the planar structure schematic diagram of automatic discharging platform in the utility model.
Wherein: 11, feeding pushing structure；12, the lifting structure that switches tracks is fed；13, delivery track is fed；2, hot stove；21, add
Hot-zone；22, delivery area；23, material conveying platform driving device；24, feeding mobile platform；25, delivery platform；251, the first track；
26, heating platform；261, the second track；31, two-way change-over valve；32, cooking fume separates cooling tower；33, the first blower；34,
Air accumulator；35, the second blower；4, hermatic door guide rail wheel；41, cooling incubator；42, layback hermatic door；422, it is led on hermatic door
Rail；423, the hermatic door lower guideway；424, door drive mechanism is sealed；51, discharging pulls structure；52, discharging, which switches tracks, goes up and down knot
Structure；53, discharge delivery track；6, automatic discharging platform；61, rotary shaft is supported；62, discharging locking mechanism；100, material loads
Structure.
Specific embodiment
In the description of the present invention, it should be understood that "center" in term, "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right" is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of retouching
State the utility model and simplify description, rather than the device or component of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second "
It is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connection ", " connected " shall be understood in a broad sense, for example, it may be being fixedly connected, be also possible to dismantling connection, or integrally connect
It connects；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, be also possible to indirectly connected through an intermediary,
It can be the connection of two component internals.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
Concrete meaning of the language in the utility model.
Referring to Figure 1 to Fig. 4, revealed Fig. 1 to Fig. 4 is a kind of unmanned fully-automatic intelligent production equipment of environmentally friendly hydrogen charcoal,
It (does not draw) including PLC controller, and according to the charging driving device (not identifying) of transport path setting, two hot stoves 2
Delivery area 22, cooling incubator 41 and discharging driving device (not identifying), the heating zone 21 of two hot stoves 2 is alternately in heat
Its heat is then conveyed to by solution and oven-dried condition when the heating zone 21 of one of them hot stove 2 is in pyrolysis state
The heating zone 21 of another hot stove 2 is simultaneously at oven-dried condition, and the material filling structure 100 after pyrolysis is according to institute
State heating zone 21, the delivery area 22, the cooling incubator 41 and it is described discharging driving device sequentially-fed, the PLC
Controller controls the charging driving device, two hot stoves 2, the work of the cooling incubator 41 and the discharging device
Make.The PLC controller realizes the automation control of production process, saves manpower and time, accelerates the production cycle, separately
A large amount of electronic component is decreased outside.
In the present embodiment, material filling structure 100 include material frame (not drawing) and the material that is arranged in material frame,
The bottom of the material frame is provided with material track (not drawing), and material frame includes that frame (not drawing) and reticular structure (are not drawn
Figure), the reticular structure setting forms loading space on said frame, and material is loaded in the loading space.The frame
Frame is stainless (steel) wire using chan frame, the reticular structure, and the material track is groove steel rail.
In the present embodiment, the charging driving device includes feeding device and charging pushing structure 11, the feeding device
It switches tracks lifting structure 12 including charging delivery track 13 and charging, material filling structure 100 passes through the charging delivery track 13
It enters the charging to switch tracks on lifting structure 12, material filling structure 100 is increased to by the lifting structure 12 that switches tracks that feeds
After predetermined altitude, material filling structure 100 is pushed in the delivery area 22 by the charging pushing structure 11.
It is described to feed the lifting structure that switches tracks if being provided with dryer feed delivery wheel (not drawing) on the charging delivery track 13
12 are arranged between two charging delivery tracks 13.The charging switches tracks lifting structure 12 including feeding Foldable lift
Frame, feed rail and charging lift drive mechanism, the feed rail are arranged on the top of the charging Foldable lift frame,
Several feed wheels are provided on the feed rail, the driving end driving charging of the charging lift drive mechanism is collapsible
The folding or elongation of crane.The charging lift drive mechanism is pneumatic linear actuator, hydraulic cylinder or electric cylinder, two feed rails
Road, which is spaced a predetermined distance, to be oppositely arranged.The PLC controller and the charging lift drive mechanism are electrically connected, for controlling
State the work of charging lift drive mechanism.
The charging pushing structure 11 include charging push fixed frame (not identifying), charging pushing mechanism (not identifying) and into
Expect pushing plate (not identifying), the charging pushing mechanism setting pushes on fixed frame in the charging, the charging pushing mechanism
Driving end connect with the charging pushing plate, it is described charging push fixed frame bottom on be provided with charging push sliding slot,
One charging pushes one end of moving member to connect with the charging pushing plate, and the charging pushes the other end of moving member to be arranged in institute
State charging push sliding slot in and the charging promotion sliding slot in move, the charging pushing mechanism be pneumatic linear actuator, electric cylinder or
Hydraulic cylinder.The PLC controller and the charging pushing mechanism are electrically connected, for controlling the work of the charging pushing mechanism
Make.
In the present embodiment, two hot stoves 2 are set side by side, and the delivery area 22 of two hot stoves 2 is located at conveying
On path.The hot stove 2 includes the delivery area 22, the heating zone 21 and feeding mobile platform 24, and the hot stove 2 includes furnace
Internal layer (not drawing), thermal insulation layer (not drawing) and furnace outer layer (not drawing), the heating zone 21 the furnace internal layer also added with
Refractory material prevents heat losses, and the service life of the hot stove 2 is long, is heated evenly.
Heat exchange mouth (not identifying) and exhaust outlet (not identifying) are provided in the heating zone 21, burner is described adds
Hot-zone 21 provides heat, and each heating zone 21 is correspondingly arranged the burner.The PLC controller and the burning
Device is electrically connected, for controlling the work of the burner.It should be noted that 22 base of the heating zone 21 and the delivery area
This is in a kind of anaerobic or hypoxia, and the material filling structure 100 after pyrolysis, which enters anaerobic or anoxic shape, to burn.It is described
Heating zone 21 is the environment exchanged with extraneous no oxygen, and the combustible in material filling structure 100 will not be heated burning,
Effective reduce generates ash content.
The feeding mobile platform 24 moves in the heating zone 21 and the delivery area 22, the feeding mobile platform
24 include delivery platform 25 and the heating platform 26 close to the heating zone 21, in the delivery platform 25 and the heating platform
Pyrolysis hermatic door is provided between 26.When the heating platform 26 is moved in the heating zone 21, the pyrolysis hermatic door will
The heating zone 21 seals, and the delivery platform 25 is located on the transport path in the delivery area 22.
The bottom of the delivery platform 25 is provided with feeding movable pulley (not drawing), is provided in the delivery area 22
Delivery area track, the feeding movable pulley move back and forth on the delivery area track.It is provided on the delivery platform 25
First track 251 is provided with the second track 261, first track 251 and second track in the heating platform 26
261 is basic vertical with the moving direction of the feeding mobile platform 24, is provided with the first track on first track 251
251 wheels are provided with the second track 261 opinion on second track 261.First track 251 and second track 261
It can cooperate respectively with the material track on material filling structure 100.
It is provided on the heating platform 26 limiting locking device (not drawing), the limiting locking device is for limiting
Lock material filling structure 100.Auxiliary wheel (not drawing) is provided on the bottom of the heating platform 26, the auxiliary wheel exists
It is moved in the heating zone 21, small front apron is provided with before and after the auxiliary wheel, the small front apron is for removing furnace inner orbit
The dust carbon foam of accumulation.The PLC controller and the limiting locking device are electrically connected, for controlling the limiting locking dress
The work set.
It further include material conveying platform driving device 23, the driving end of the material conveying platform driving device 23 and the feeding are mobile
Platform 24 connects, and the material conveying platform driving device 23 drives the feeding mobile platform 24 in the heating zone 21 and described defeated
It send in area 22 and moves.Specifically, the material conveying platform driving device 23 drives the feeding movable pulley in the delivery area rail
Move back and forth on road, the material conveying platform driving device 23 is hydraulic cylinder, electric cylinder and pneumatic linear actuator.The PLC controller and institute
The electric connection of material conveying platform driving device 23 is stated, for controlling the work of the platform driving device.
When one of them described heating platform 26 is located in corresponding one heating zone 21 and in oven-dried condition, separately
The heating platform 26 after one pyrolysis is moved on the transport path in another corresponding described delivery area 22, after pyrolysis
Material filling structure 100 direct or through the delivery platform 25 and be delivered in the cooling incubator 41.
The material filling structure 100 that the charging driving device will be pyrolyzed is by a delivery platform 25 or directly
It is delivered on another described heating platform 26, another described feeding mobile platform 24 is mobile and makes another heated flat
Platform 26 is located in another corresponding described heating zone 21, and a heating zone 21 switches to pyrolysis state from oven-dried condition,
Another described heating zone 21 is in oven-dried condition.
It further include two-way change-over valve 31 in the present embodiment, the two-way change-over valve 31 is arranged in two heating
On the path that area 21 is connected to.It is handed over respectively with the heat on two heating zones 21 at the both ends of one heat exchanging pipe (not identifying)
Mouth connection is changed, the two-way change-over valve 31 is arranged in the heat exchanging pipe.The PLC controller and the two-way reversal valve
Door 31 is electrically connected, for controlling the work of the two-way change-over valve 31.
It further include cooking fume separation cooling tower 32, the first blower 33, air accumulator 34 and the sequentially connected in the present embodiment
Two blowers 35, the cooking fume separation cooling tower 32 are distinguished two heating zones 21 and the inside of the cooling incubator 41 and are connected
Logical, i.e., the described cooking fume separation cooling tower 32 distinguishes the exhaust outlet connection of two heating zones 21, second blower
35 are connected to the inside of the cooling incubator 41, and second blower 35 can use roots blower.The PLC controller point
Cooling tower 32, first blower 33 and second blower 35 are not separated with the cooking fume to be electrically connected, for controlling
State the work of cooking fume separation cooling tower 32, first blower 33 and second blower 35.The cooking fume separation cooling
Tower 32 provides fuel to the burner for dust separation, tobacco tar treatment apparatus and combustible gas collector, the air accumulator 34.
The flue-gas treater is by sink, two position switch, water pump spray, stainless steel plate, stainless steel pipes, flange, hose, spray
Head and solenoid valve block at, automatically controlled with the pressure of two position itself being subject to benefit, draining, spray stainless steel tube make
Cooling, dust and the oil gas of flue gas directly utilize water to separate, and when the concentration of water, which is got, to be reached a certain level, are supplemented on one side
Fresh water discharges muddy waste water to effluent storage slot on one side, and realizes water conservation, zero-emission, pollution-free.
In the present embodiment, the cooling incubator 41 includes the cooling thermal-insulating body of both ends perforation, the cooling incubator
Body includes cooling holding furnace internal layer (not drawing), cooling heat insulation layer (not drawing) and cooling holding furnace outer layer (not drawing).
It further include layback hermatic door 42, the layback hermatic door 42 is arranged on cooling 41 both ends of incubator.In the cooling guarantor
Hermatic door lower guideway 423 and hermatic door upper rail 422, the layback sealing are respectively arranged on the upper and lower position of 41 end of incubator
The two sides up and down of door 42 are separately positioned under the hermatic door upper rail 422 and the hermatic door by hermatic door guide rail wheel 425
On guide rail 423, sealing door drive mechanism 424 is connect with the layback hermatic door 42；In the drive of the sealing door drive mechanism 424
Under dynamic, the layback hermatic door 42 is located at or the end far from the cooling incubator 41, then by the cooling incubator 41
End part seal or opening.It is provided with cooling heat preservation track in the cooling incubator 41, is set on the cooling heat preservation track
It is equipped with several cooling heat preservation rail wheels.The cooling incubator 41 is cooling using second blower 35, and cooling velocity is fast, realizes
Fast cooling.
In the present embodiment, the discharging driving device includes that discharging device and discharging pull structure 51, the discharging device
It switches tracks lifting structure 52 including discharging delivery track 53 and discharging, the discharging pulls structure 51 that material after cooling is loaded knot
Structure 100 is pulled in the discharging from the cooling incubator 41 and is switched tracks on lifting structure 52, the lifting structure that switches tracks that discharges
After 52 reduce predetermined altitude downwards, the discharging delivery track 53 conveys material filling structure 100 after cooling.
Several discharging delivery wheels (not drawing), the lifting structure that switches tracks that discharges are provided on the discharging delivery track 53
52 are arranged between two discharging delivery tracks 53.It is described discharging switch tracks lifting structure 52 include discharging Foldable lift
Frame, discharging track and discharging lift drive mechanism, the discharging track are arranged on the top of the discharging Foldable lift frame,
Several material discharging wheels are provided in the discharging track, the driving end driving discharging of the discharging lift drive mechanism is collapsible
The folding or elongation of crane.The discharging lift drive mechanism is pneumatic linear actuator, hydraulic cylinder or electric cylinder, two discharging rails
Road, which is spaced a predetermined distance, to be oppositely arranged.The PLC controller and the discharging lift drive mechanism are electrically connected, for controlling
State the work of discharging lift drive mechanism.
It includes that discharging pulls fixed frame (not identifying), discharging pulling mechanism (not identifying) and goes out that the discharging, which pulls structure 51,
Material pulls hand (not drawing), and the discharging pulling mechanism setting pulls on fixed frame in the discharging, the discharging pulling mechanism
Driving end and the discharging pull hand to connect, the charging pushing mechanism is pneumatic linear actuator, electric cylinder or hydraulic cylinder.The PLC
Controller and the charging pushing mechanism are electrically connected, for controlling the work of the charging pushing mechanism.
It further include automatic discharging platform 6 in the present embodiment, the discharging driving device is by material filling structure after cooling
100, which are conveyed to the automatic discharging platform 6, carries out discharging.The automatic discharging platform 6 is provided with discharging locking mechanism 62, institute
It states automatic discharging platform 6 to be arranged in the support rotary shaft 61, the driving end of discharging driving device and the support rotary shaft
61 connections, the discharging locking mechanism 62 are used to lock the material frame of material filling structure 100, the discharging driving device
Motor driven can be used.The PLC controller is electrical with the discharging locking mechanism 62 and the discharging driving device respectively
Connection, for controlling the work of the discharging locking mechanism 62 and the discharging driving device.
In the delivery area 22 and the heating zone 21, the hot stove 2 and the cooling incubator 41, the layback sealing
Broken rail design on the position of the handover of door 42 and the cooling incubator 41.
The working principle of the utility model is: will be close to described in one for feeding driving device for the ease of narration
Hot stove 2 is named right side the hot stove 2, another the described hot stove 2 that will be far from the charging driving device is named left side the hot stove 2.
Step 1 switches tracks liter when a material filling structure 100 is transported to described feed by the charging delivery track 13
Drop structure 12 position on, under the action of the PLC controller, it is described charging switch tracks lifting structure 12 move upward to it is predetermined
Highly.The material track on a material filling structure 100 is arranged on the charging delivery track 13 at this time, and institute
Charging delivery track 13 is stated to be connected with second track 261 on the heating platform 26 in the hot stove 2 of right side.It is described
One material filling structure 100 is pushed on the heating platform 26 in the hot stove 2 of right side by charging pushing structure 11, and one
The material track on a material filling structure 100 is arranged on second track 261.
Step 2, the driving of the material conveying platform driving device 23 right side feeding of PLC controller control right side are mobile
Platform 24 moves in the delivery area 22 of right side, so that the right side heating platform 26 is located in the heating zone 21 of right side,
I.e. a material filling structure 100 is located in the heating zone 21 of right side, and the right side pyrolysis hermatic door is by the right side heating
Area 21 seals.
Step 3 switches tracks when another material filling structure 100 is transported to the charging by the charging delivery track 13
On the position of lifting structure 12, the PLC controller control lifting structure 12 that switches tracks that feeds moves upward to predetermined altitude.
The material track on another material filling structure 100 is arranged on the charging delivery track 13 at this time, and described
Charging delivery track 13 is connected with first track 251 on the delivery platform 25 in the hot stove 2 of right side.It is described
PLC controller controls the charging pushing structure 11 work, and the charging pushing structure 11 is by another material filling structure 100
It is first pushed on the delivery platform 25 in the hot stove 2 of right side, is then further continued for pushing away, by another material filling structure
100 are pushed on the heating platform 26 in the hot stove 2 of left side, the material on another material filling structure 100
Track is arranged on second track 261.
Step 4, in the hot stove 2 of left side, the PLC controller control left side material conveying platform driving device 23 is driven
The dynamic left side feeding mobile platform 24 moves in the delivery area 22 of left side, so that the left side heating platform 26 is located at a left side
In heating zone 21 described in side, i.e., another material filling structure 100 is located in the heating zone 21 of left side, and the left side pyrolysis is close
Closure door seals the left side heating zone 21.
Step 5, the PLC controller control right side burner heat the right side heating zone 21, left side
The burner does not work, and the right side heating zone 21 is pyrolyzed a material filling structure 100 of its inside, described
The PLC controller control two-way change-over valve 31 works, so that the heat transmission generated in the heating zone 21 of right side is to left
The material filling structure 100 in the left side heating zone 21 is dried in heating zone 21 described in side.
Step 6, under the control of the PLC controller, the exhaust outlet that exhaust gas passes through the left side hot stove 2 enters
The cooking fume separation cooling tower 32 is handled, and the cooking fume separation cooling tower 32 treated, arrive by fuel gas storage
In the air accumulator 34,
Step 7, when in the heating zone 21 of right side material filling structure 100 be pyrolyzed after the completion of, in the PLC controller
Control under, the right side material conveying platform driving device 23 driving right side feeding mobile platform 24 is in the right side delivery area
It is moved in 22, so that the right side heating platform 26 is located in the delivery area 22 of right side, that is, a material after being pyrolyzed loads
Structure 100 is located in the delivery area 22, and the right side heating zone 21 is opened.
Step 8, under the control of the PLC controller, the right side layback on cooling 41 right end of incubator is close
Closure door 42 is opened, and it is described defeated that the charging pushing structure 11 pushes a material filling structure 100 after pyrolysis to be pushed into left side
It send on platform 25, then is pushed into the cooling incubator 41 by the left side delivery platform 25, the right side layback sealing
Door 42 is closed, and second blower 35 works, and the transporting cold wind into the cooling incubator 41 takes away the heat of pyrolytic carbon, together
Shi Suoshu charging pushing structure 11 returns to original position under the action of the charging pushing mechanism.
Step 9 switches tracks when third material filling structure 100 is transported to the charging by the charging delivery track 13
On the position of lifting structure 12, under the action of the PLC controller, it is described charging switch tracks lifting structure 12 move upward to it is pre-
Fixed height.The material track on a material filling structure 100 is arranged on the charging delivery track 13 at this time, and
Second track 261 on the heating platform 26 of right side in the charging delivery track 13 and the right side hot stove 2 is held in the mouth
It connects.One material filling structure 100 is pushed into the right side heating in the hot stove 2 of right side by the charging pushing structure 11
On platform 26, the material track on a material filling structure 100 is arranged on second track 261.
Step 10, the driving of the material conveying platform driving device 23 right side feeding of PLC controller control right side move
Moving platform 24 moves in the delivery area 22 of right side, so that the right side heating platform 26 is located at the right side heating zone 21
In, i.e., a material filling structure 100 is located in the heating zone 21 of right side, and the right side pyrolysis hermatic door will add described in right side
Hot-zone 21 seals.
Step 11, under the control of the PLC controller, the left side burner adds the left side heating zone 21
Heat, the right side burner do not work, and the left side heating zone 21 becomes pyrolysis state by oven-dried condition, and to the another of its inside
One material filling structure 100 is pyrolyzed, and the PLC controller control two-way change-over valve 31 works, so that left side
The heat transmission generated in the heating zone 21 is to the right side heating zone 21, the third object in the right side heating zone 21
Material filling structure 100 is dried.
Step 12, under the control of the PLC controller, the exhaust outlet that exhaust gas passes through the right side hot stove 2 enters
It is handled to cooking fume separation cooling tower 32, treated, fuel gas stores the cooking fume separation cooling tower 32
Into the air accumulator 34,
Step 13, when in the heating zone 21 of left side material filling structure 100 be pyrolyzed after, in the PLC controller
Under control, the left side driving of the material conveying platform driving device 23 left side feeding mobile platform 24 is in the left side delivery area 22
Middle movement, so that the left side heating platform 26 is located in the delivery area 22 of left side, that is, another material after being pyrolyzed loads
Structure 100 is located in the delivery area 22 of left side, and the left side heating zone 21 is opened.
Step 14, under the control of the PLC controller, the right side layback on cooling 41 right end of incubator is close
Closure door 42 is opened, and the charging pushing structure 11 pushes another material filling structure 100 after pyrolysis to be pushed into the cooling
In incubator 41, the right side layback hermatic door 42 is closed, and second blower 35 works, defeated into the cooling incubator 41
Cold wind is sent, the heat of pyrolytic carbon is constantly taken away.
Step 15 repeats the above steps 1 to 14 according to the actual situation, makes the left side heating zone 21 and the right side heating
Area 21 is alternately in pyrolysis and oven-dried condition.
Step 16, after the material filling structure 100 in the cooling incubator 41 is cooling, in the PLC controller
Under control, the discharging lifting structure 52 that switches tracks moves upward to predetermined altitude, the discharging delivery track 53 and the cooling
The cooling heat preservation track in incubator 41 is connected, the left side layback hermatic door 42 on cooling 41 left end of incubator
It opens, the discharging pulls structure 51 that material filling structure 100 after cooling is pulled in the lifting structure 52 that switches tracks that discharges
On, the discharging lifting structure 52 that switches tracks moves downward certain distance, and the discharging delivery track 53 fills material after cooling
It carries structure 100 and is transported to the automatic discharging platform 6.
Step 17, under the control of the PLC controller, the discharging locking mechanism 62 is by material filling structure 100
The material frame locking, the discharging driving device drive the support rotary shaft 61 to rotate, and the material frame overturns 180 degree,
Make the material frame downwards and draw off material, then the discharging driving device drives the support rotary shaft 61 to rotate, institute
Material frame overturning 180 degree is stated, the vacant material frame is upward, and the discharging locking mechanism 62 unclamps, the vacant material
Frame is removed.
The utility model is due to using the PLC controller and two hot stoves, the delivery area of two hot stoves
It being set side by side, the heating zone of two hot stoves is alternately in pyrolysis and oven-dried condition, pyrolysis effective time is sufficiently used,
It has been effectively saved fuel, has improved production efficiency, one of them described hot stove breaks down, and will not influence another hot stove
Work；The heating zone uses critical cracking, charcoal yield highest, and is pyrolyzed using single furnace, and the thermal energy for cracking needs is minimum,
Realize that energy consumption is minimum, charcoal yield is highest, has achieved the purpose that biomass resource is maximumlly utilized；The PLC controller
Automation control is realized, facilitates operation, saves manpower and time, improves production efficiency, is in addition decreased a large amount of
Electronic component, reaction is quick accurate, and control system is controlled using the PLC controller, eliminates a large amount of electronics member device
Part；Production method is continuous production, and charging, discharging process do not need blowing out, improves production efficiency, saves the energy of baker
Consumption easily realizes quick feeding, discharging, becomes the processes such as rail, discharging.
It should be noted that being explained in detail for the respective embodiments described above, purpose be only that the utility model into
Row explain, in order to be able to preferably explanation the utility model, still, these description cannot with any explanation at be to this
The limitation of utility model, in particular, each feature described in various embodiments can also mutual any combination, thus
Other embodiments are formed, in addition to there is clearly opposite description, these features should be understood to can be applied to any one reality
It applies in mode, and is not limited merely to described embodiment.
Claims (10)
1. a kind of unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal, it is characterised in that: including PLC controller, and according to defeated
The delivery area of the charging driving device, two hot stoves of sending path to be arranged, cooling incubator and the driving device that discharges, two heat
The heating zone of furnace is alternately in pyrolysis and oven-dried condition, when the heating zone of one of them hot stove is in pyrolysis state
When, then its heat is conveyed to the heating zone of another hot stove and is at oven-dried condition, the material after pyrolysis
Filling structure according to the heating zone, the delivery area, the cooling incubator and it is described discharging driving device sequentially-fed,
The PLC controller controls the charging driving device, two hot stoves, the work of the cooling incubator and discharging device
Make.
2. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1, it is characterised in that: the charging is driven
Dynamic device includes feeding device and charging pushing structure, and the feeding device includes that charging delivery track and charging switch tracks and go up and down knot
Structure, material filling structure enter the charging by the charging delivery track and switch tracks on lifting structure, and the charging switches tracks
After material filling structure is increased to predetermined altitude by lifting structure, material filling structure is pushed to institute by the charging pushing structure
It states in delivery area.
3. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1 or 2, it is characterised in that: the heat
Furnace further includes the feeding mobile platform moved in its described heating zone and the delivery area, and the feeding mobile platform includes defeated
Platform and the heating platform close to the heating zone are sent, it is close that pyrolysis is provided between the delivery platform and the heating platform
Closure door；When the heating platform is moved in the heating zone, the pyrolysis hermatic door seals the heating zone, the conveying
Platform is located on the transport path in the delivery area.
4. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 3, it is characterised in that: when one of them
The heating platform is located in a corresponding heating zone and the heated flat after oven-dried condition, another pyrolysis
Platform is moved on the transport path in another corresponding described delivery area, and the material filling structure after pyrolysis directs or through
One delivery platform is delivered in the cooling incubator.
5. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 4, it is characterised in that: the charging is driven
The material filling structure not being pyrolyzed by a delivery platform or is fed directly to another heated flat by dynamic device
On platform, another described feeding mobile platform is mobile and another described heating platform is made to be located at another corresponding described heating
Qu Zhong, a heating zone switch to pyrolysis state from oven-dried condition, another described heating zone is in oven-dried condition.
6. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1 or 2, it is characterised in that: further include
Two-way change-over valve, the two-way change-over valve are arranged on the path of two heating zone connections.
7. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1 or 2, it is characterised in that: further include
Cooking fume separation cooling tower, the first blower, air accumulator and the second blower sequentially connected, the cooking fume separation cooling tower difference
Two heating zones are connected to the inside of the cooling incubator, and the inside of second blower and the cooling incubator connects
It is logical.
8. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1 or 2, it is characterised in that: further include
Layback hermatic door on the cooling incubator both ends is set, is set respectively on the upper and lower position of the cooling incubator end
It is equipped with hermatic door lower guideway and hermatic door upper rail, the two sides up and down of the layback hermatic door are set respectively by hermatic door guide rail wheel
It sets on the hermatic door upper rail and the hermatic door lower guideway, sealing door drive mechanism is connect with the layback hermatic door；
Under the driving of the sealing door drive mechanism, the layback hermatic door is located at or the end far from the cooling incubator, then
By the end part seal or opening of the cooling incubator.
9. environmental protection hydrogen charcoal unmanned fully-automatic intelligent production equipment according to claim 1 or 2, it is characterised in that: it is described go out
Material driving device includes discharging device and discharging pulls structure, and the discharging device includes that discharging delivery track and discharging switch tracks liter
Structure drops, and the discharging pulls structure to pull in material filling structure after cooling to the discharging from the cooling incubator
It switches tracks on lifting structure, the discharging switches tracks after lifting structure reduces predetermined altitude downwards, and the discharging delivery track conveys cold
But the material filling structure after.
10. the unmanned fully-automatic intelligent production equipment of environmental protection hydrogen charcoal according to claim 1 or 2, it is characterised in that: further include
Material filling structure after cooling is conveyed to the automatic discharging platform and unloaded by automatic discharging platform, the discharging device
Material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820761494.9U CN208395101U (en) | 2018-05-22 | 2018-05-22 | The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820761494.9U CN208395101U (en) | 2018-05-22 | 2018-05-22 | The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal |
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|---|---|
| CN208395101U true CN208395101U (en) | 2019-01-18 |
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ID=65136293
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| CN201820761494.9U Expired - Fee Related CN208395101U (en) | 2018-05-22 | 2018-05-22 | The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal |
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| CN (1) | CN208395101U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108676573A (en) * | 2018-05-22 | 2018-10-19 | 中蓝能源（深圳）有限公司 | The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal |
| CN112362525A (en) * | 2020-11-19 | 2021-02-12 | 山东中烟工业有限责任公司 | Method and device for rapidly detecting water content of low-moisture tobacco shreds |
-
2018
- 2018-05-22 CN CN201820761494.9U patent/CN208395101U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108676573A (en) * | 2018-05-22 | 2018-10-19 | 中蓝能源（深圳）有限公司 | The environmentally friendly unmanned fully-automatic intelligent production equipment of hydrogen charcoal |
| CN108676573B (en) * | 2018-05-22 | 2024-06-18 | 吉林鼎运新能源股份有限公司 | Unmanned full-automatic intelligent production equipment of environmental protection hydrogen charcoal |
| CN112362525A (en) * | 2020-11-19 | 2021-02-12 | 山东中烟工业有限责任公司 | Method and device for rapidly detecting water content of low-moisture tobacco shreds |
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