CN208391691U - A kind of level of ultrasonic vibration-assisted grinding processing unit (plant) - Google Patents

A kind of level of ultrasonic vibration-assisted grinding processing unit (plant) Download PDF

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Publication number
CN208391691U
CN208391691U CN201820836728.1U CN201820836728U CN208391691U CN 208391691 U CN208391691 U CN 208391691U CN 201820836728 U CN201820836728 U CN 201820836728U CN 208391691 U CN208391691 U CN 208391691U
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China
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ultrasonic
level
amplitude transformer
horn
plant
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CN201820836728.1U
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Chinese (zh)
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韩光超
盛超杰
沈豫楚
张召臣
刘初见
孙明
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China University of Geosciences
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China University of Geosciences
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Abstract

The utility model provides a kind of level of ultrasonic vibration-assisted grinding processing unit (plant), including two ultrasonic transducers, two ultrasonic amplitude transformers, ultrasonic horn and two flange support bases, be in line tandem configuration, each inter-module is all made of studs connection, two ultrasonic amplitude transformers are symmetrically distributed in the both ends of ultrasonic horn, are respectively connected with a ultrasonic transducer in the one end of ultrasonic amplitude transformer far from ultrasonic horn.The upper and lower surface of ultrasonic horn is plane, and two sides are arc surface, is respectively uniformly and symmetrically distributed the identical horizontal rectangular blind hole of three sectional dimensions along short transverse on the arc surface of two sides.Miniature workpiece is fixed on the upper surface of ultrasonic horn by holding screw, and integral level ultrasonic vibration is realized together with ultrasonic horn.The utility model can be achieved at the same time the integral level ultrasonic vibration of ultrasonic system and multiple miniature workpieces, to reduce difficult-to-machine material part grinding power, improve the grinding efficiency and processing quality of difficult-to-machine material part.

Description

A kind of level of ultrasonic vibration-assisted grinding processing unit (plant)
Technical field
The utility model relates to technical fields, and in particular to a kind of level of ultrasonic vibration-assisted grinding processing dress It sets.
Background technique
Using hard alloy as the difficult-to-machine material of representative, hardness and wearability with higher, using traditional wheel grinding When processing, process time is longer and processing efficiency is lower.Therefore the grinding of the difficult-to-machine materials such as hard alloy how is improved Efficiency has become one of the critical issue of mechanical processing technique primary study.
Ultrasonic wave added cutting technology is to apply assisting ultrasonic vibration in tradition machinery cutting technology, to obtain A kind of processing technology for obtaining more preferable machinability, is a kind of typical Combined Machining Technology.It is processed in ultrasonic vibration aided grinding In the process, change the formation mechenism of grinding skin and grinding wheel abrasive grain by applying ultrasonic frequency vibration to abrasive grinding wheel or workpiece Abrasion mechanism improves the grinding track of abrasive grain, can also inhibit wheel topography, reduces grinding force and reduces grinding temperature, To improve the grinding efficiency and processing quality of workpiece.
In ultrasonic vibration aided grinding processing technology, mainly there are vibration part to be processed and vibration grinding tool two ways. Apply ultrasonic vibration to abrasive grinding wheel to need to carry out grinding system more complex transformation, higher cost;And to processed Part applies ultrasonic vibration, and ultrasonic vibration state will receive the influence of the shape and quality of processing part, need for different Design of part specially designs ultrasonic system.
For the high-volume rotary ultrasonic grinding of small-sized difficult-to-machine material part, it is small that design and exploitation are able to satisfy different structure Type part, and can install multiple parts carry out batch rotary ultrasonic grindings workpiece ultrasonic vibration installation have become it is urgently to be solved Key technical problem.
Summary of the invention
The technical problem to be solved by the present invention is to add for above-mentioned current surface grinding machine is difficult for hard alloy etc. The low problem of batch grinding efficiency of work material small parts provides a kind of level that can load multiple small parts simultaneously Supersonic vibration assistant grinding processing unit (plant) solves above-mentioned technological deficiency.
A kind of level of ultrasonic vibration-assisted grinding processing unit (plant), including the first ultrasonic transducer 1a, the second ultrasonic transducer 1b, the first ultrasonic amplitude transformer 2a, the second ultrasonic amplitude transformer 2b, a ultrasonic horn 3, two flange support bases 5, Threaded clamp 6, stud 8, ultrasonic-frequency power supply 9, horizontal rectangular blind hole 10, working surface 11, holding screw 12, the first ultrasonic amplitude transformer 2a's A flange support base 5 is connected at central flange 4, connects another flange branch at the central flange 4 of the second ultrasonic amplitude transformer 2a The other end of support seat 5, the first ultrasonic amplitude transformer 2a and the second ultrasonic amplitude transformer 2b pass through stud 8 respectively and are symmetrically connected to 3 two sides of ultrasonic horn, the first ultrasonic transducer 1a and the second ultrasonic transducer 1b are respectively in the first ultrasonic amplitude transformer 2a and Two ultrasonic amplitude transformer 2b are connected far from one end of the ultrasonic horn 3, the first ultrasonic transducer 1a and the second ultrasonic transducer 1b is all connected with ultrasonic-frequency power supply 9, and Threaded clamp 6 is placed on the working surface 11 of ultrasonic horn 3, passes through on working surface 11 Threaded clamp 6 fixes workpiece to be machined 7, is consolidated workpiece to be machined 7 and Threaded clamp 6 by holding screw 12.
Further, the first ultrasonic amplitude transformer 2a and the second ultrasonic amplitude transformer 2b is conventional stepped ultrasonic amplitude of fluctuation Bar, and flange arrangement is equipped in the middle part of stepped ultrasonic amplitude transformer;Two flange support bases 5 respectively with the first ultrasonic amplitude transformer 2a With the connection of the central flange 4 of the second ultrasonic amplitude transformer 2b and for etc. high settings, be used to support entire level of ultrasonic vibration auxiliary mill Cut processing unit (plant), and being connected and fixed by 5 bottom of support base and grinding machine tool work top.
Further, the upper and lower surface and left and right ends of the ultrasonic horn 3 are plane, and two sides are circular arc Face, arc radius 70-85mm;Three complete phases of sectional dimension are respectively uniformly and symmetrically distributed along short transverse on the arc surface of two sides The length of same horizontal rectangular blind hole 10, blind hole is 124-127mm, is highly 2-4mm, and blind via bottom is perpendicular to ultrasonic horn 3 The distance of straight median plane is 15mm, and the centreline space of adjacent blind hole in the height direction is away from for 8-12mm;Ultrasonic horn it is upper Surface is working face, each uniformly distributed identical four to six threaded holes of dimensions in left and right ends in upper surface, for connecting Threaded clamp.
Further, in the threaded hole of 3 upper surface of ultrasonic horn, the center to a ultrasonic horn left side of outermost side opening The distance of right both ends of the surface is 10-12mm, the horizontal space 10-17mm, vertical spacing 8-12mm, diameter of thread 5- at hole center 12mm。
Further, four to six threaded holes of 3 upper surface of ultrasonic horn are based on the horizontal and vertical center line in upper surface It is symmetric.
Further, the lower end of the Threaded clamp 6 is connect by screw thread with the threaded hole of ultrasonic horn upper surface, spiral shell The top of line fixture is thin wall circular structure, and annulus height 4mm, wall thickness 3mm, inner diameter is identical as miniature workpiece outer diameter, is used In placing workpiece, and it is uniformly arranged on annulus side wall the threaded hole of two M3, it will be small-sized by the way of holding screw fastening Workpiece and fixture are connected as an entirety.
Further, the first ultrasonic transducer 1a and the second ultrasonic transducer 1b is Conventional piezoelectric formula ultrasonic transduction Device.
Further, ultrasonic amplitude transformer, ultrasonic transducer and ultrasonic horn are all made of 20kHz frequency.
A kind of application method of level of ultrasonic vibration-assisted grinding processing unit (plant), specifically includes the following steps:
Step 1: consolidating the two by work piece 7 in Threaded clamp 6 and through holding screw 12, then by screw thread Fixture 6 is connected in the threaded hole on the working surface 11 of ultrasonic horn 3;
Step 2: a whole set of ultrasonic vibration installation is connected and fixed by support base 5 and the workbench of grinding machine tool, and Workpiece surface 11 is kept to be in a horizontal state;
Step 3 opens ultrasonic-frequency power supply 9, and electric signal is changed into the ultrasonic vibration of horizontal direction by ultrasonic transducer, and ultrasound becomes Width bar amplifies ultrasonic amplitude produced by ultrasonic transducer, and it is real together that ultrasonic horn 3 loads work piece 7 and Threaded clamp 6 Existing integral level ultrasound resonance;
Step 4 is opened grinding machine realization grinding wheel rotary motion, and is realized by preset program to 7 upper surface of workpiece to be machined Horizontal Grinding Process;
After step 5,7 grinding of workpiece to be machined, rises grinding wheel and stop operating, realize grinding wheel and work piece Separation, close ultrasonic-frequency power supply, complete work piece 7 level of ultrasonic assistant grinding process.
The technical solution that the embodiments of the present invention provide has the benefit that the present apparatus passes through in ultrasonic amplitude of fluctuation It is arranged symmetrically multiple blind hole structures on the arc surface of device two sides, blocky ultrasonic horn may make to be turned by three-D ultrasonic vibrational state Become single level of ultrasonic vibrational state.And the ultrasonic vibration that 4-6 miniature workpiece realizes horizontal direction can be loaded simultaneously, thus Meet workpiece assisting ultrasonic vibration grinding process requirements, can effectively reduce the grinding power of difficult-to-machine material part and improves mill Cut processing quality and grinding efficiency.
Detailed description of the invention
Below in conjunction with accompanying drawings and embodiments, the utility model is described in further detail, in attached drawing:
Fig. 1 is the utility model a kind of top view and front view of level of ultrasonic vibration-assisted grinding processing unit (plant);
Fig. 2 is the Threaded clamp structure chart that a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) of the utility model uses.
Specific embodiment
For a clearer understanding of the technical features, objectives and effects of the utility model, now control attached drawing is detailed Illustrate specific embodiment of the present utility model.
A kind of level of ultrasonic vibration-assisted grinding processing unit (plant), including the first ultrasonic transducer 1a, the second ultrasonic transducer 1b, the first ultrasonic amplitude transformer 2a, the second ultrasonic amplitude transformer 2b, a ultrasonic horn 3, two flange support bases, Threaded clamp 6, stud 8, ultrasonic-frequency power supply 9, horizontal rectangular blind hole 10, working surface 11, holding screw 12, the first ultrasonic transducer 1a with First one end ultrasonic amplitude transformer 2a is connected by stud 8, and the first ultrasonic amplitude transformer 2a other end connects a flange support Seat, the second ultrasonic transducer 1b are connect with second one end ultrasonic amplitude transformer 2b by stud 8, and the second ultrasonic amplitude transformer 2a is another One end connects another flange support base, the first ultrasonic amplitude transformer 2a and the second ultrasonic amplitude transformer 2b by stud 8 and surpasses The two sides of sound amplitude transformer 3 symmetrically connect, and the first ultrasonic transducer 1a and the second ultrasonic transducer 1b are respectively in the first ultrasonic amplitude of fluctuation Bar 2a and the second ultrasonic amplitude transformer 2b is connected far from one end of the ultrasonic horn 3, the first ultrasonic transducer 1a for being told and Second ultrasonic transducer 1b is connect with ultrasonic-frequency power supply 9, solid by Threaded clamp 6 on the working surface 11 of ultrasonic horn 3 Determine workpiece to be machined 7, is consolidated workpiece to be machined 7 and Threaded clamp 6 by holding screw 12.
Two flange support bases are specifically respectively at the flange 4 of the first ultrasonic amplitude transformer 2a and the second ultrasonic amplitude transformer 2b Two contour support bases 5 are set, are used to support entire level of ultrasonic vibration-assisted grinding processing unit (plant), and support base can be passed through Bottom realization is connected and fixed with grinding machine tool work top.
The upper and lower surface and left and right ends of ultrasonic horn 3 are plane, and two sides are arc surface, and arc radius is 70-85mm;3 identical horizontal rectangular blind holes 10 are respectively uniformly and symmetrically distributed along short transverse on the arc surface of two sides, it is blind The length in hole is 124-127mm, is highly 2-4mm, and the distance of blind via bottom to the vertical median plane of ultrasonic horn is 15mm, blind The centreline space of hole in the height direction is away from for 8-12mm;The upper surface of ultrasonic horn is working face, on a left side for upper surface Each uniformly distributed identical 4~6 threaded holes of dimensions in right both ends, are used for connection screw thread fixture.The spiral shell of 3 upper surface of ultrasonic horn In pit, centre distance ultrasonic horn left and right ends 10-12mm, the horizontal space 10-17mm at hole center of outermost side opening, Vertical spacing 8-12mm, diameter of thread 5-12mm.It is horizontal that 4~6 threaded holes of 3 upper surface of ultrasonic horn are based on upper surface It is symmetric with vertical centerline.
As shown in Fig. 2, the lower end of Threaded clamp is connect by screw thread with the threaded hole of ultrasonic horn upper surface, screw clamp The top of tool is thin wall circular structure, and annulus height 4mm, wall thickness 3mm, inner diameter is identical as miniature workpiece outer diameter, for putting Workpiece is set, and is uniformly arranged the threaded hole of two M3 on annulus side wall, by miniature workpiece by the way of holding screw fastening An entirety is connected as with fixture.
First ultrasonic transducer 1a and the second ultrasonic transducer 1b is Conventional piezoelectric formula ultrasonic transducer.First ultrasonic amplitude of fluctuation Bar 2a and the second ultrasonic amplitude transformer 2b is conventional stepped ultrasonic amplitude transformer.
Ultrasonic-frequency power supply 9 provides electric signal simultaneously for two ultrasonic transducers 1, and electric signal is changed into water by ultrasonic transducer 1 Square to ultrasonic vibration.Ultrasonic amplitude transformer 2 amplifies ultrasonic amplitude produced by ultrasonic transducer 1, and ultrasonic horn 3 is in reality While existing level of ultrasonic vibration, pass through the fixed 4-6 processed works of Threaded clamp 6 and holding screw 12 on working surface 11 Part 7 realizes integral level ultrasonic vibration, to meet the needs of workpiece supersonic vibration assistant grinding processing.
Pass through stud 8 between ultrasonic transducer 1 and ultrasonic amplitude transformer 2, ultrasonic amplitude transformer 2 and ultrasonic horn 3 It connects and is arranged in same straight line tandem.Threaded clamp 6 and work piece 7 are on working surface 11 along horizontal and vertical center line It is symmetrical.
Workpiece to be machined 7 is treated using a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) of the utility model to be ground When processing:
Step 1: consolidating the two by work piece 7 in Threaded clamp 6 and through holding screw 12, then by screw thread Fixture 6 is connected in the threaded hole on the working surface 11 of ultrasonic horn 3;
Step 2: a whole set of ultrasonic vibration installation is connected and fixed by support base 5 and the workbench of grinding machine tool, and Workpiece surface 11 is kept to be in a horizontal state;
Step 3 opens ultrasonic-frequency power supply 9, and electric signal is changed into the ultrasonic vibration of horizontal direction by ultrasonic transducer 1.Ultrasound Amplitude transformer 2 amplifies ultrasonic amplitude produced by ultrasonic transducer 1, and ultrasonic horn 3 loads work piece 7 and Threaded clamp 6 one It rises and realizes integral level ultrasound resonance.
Step 4 is opened grinding machine realization grinding wheel rotary motion, and is realized by preset program to 7 upper surface of workpiece to be machined Horizontal Grinding Process.
After step 5,7 grinding of workpiece to be machined, rises grinding wheel and stop operating, realize grinding wheel and work piece Separation, close ultrasonic-frequency power supply, complete work piece 7 level of ultrasonic assistant grinding process.
The structure for the ultrasonic horn 3 that the utility model is told and the ultrasonic vibration of level of ultrasonic assistant grinding device are special Property be all made of ANSYS simulation software carry out simulative optimization determine.
The embodiments of the present invention are described above in conjunction with attached drawing, but the utility model is not limited to The specific embodiment stated, the above mentioned embodiment is only schematical, rather than restrictive, this field it is common Technical staff is not departing from the utility model aims and scope of the claimed protection situation under the enlightenment of the utility model Under, many forms can be also made, these are belonged within the protection of the utility model.

Claims (9)

1. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant), which is characterized in that including the first ultrasonic transducer (1a), second Ultrasonic transducer (1b), the first ultrasonic amplitude transformer (2a), the second ultrasonic amplitude transformer (2b), a ultrasonic horn (3), two methods Blue support base (5), Threaded clamp (6), stud (8), ultrasonic-frequency power supply (9), horizontal rectangular blind hole (10), working surface (11), holding screw (12), connect a flange support base (5) at the central flange (4) of the first ultrasonic amplitude transformer (2a), and second Another flange support base (5), the first ultrasonic amplitude transformer (2a) and second are connected at the central flange (4) of ultrasonic amplitude transformer (2a) The other end of ultrasonic amplitude transformer (2b) passes through stud (8) respectively and is symmetrically connected to ultrasonic horn (3) two sides, the first surpasses Sonic transducer (1a) and the second ultrasonic transducer (1b) are respectively in the first ultrasonic amplitude transformer (2a) and the second ultrasonic amplitude transformer (2b) One end far from the ultrasonic horn (3) connects, and the first ultrasonic transducer (1a) and the second ultrasonic transducer (1b) are all connected with Ultrasonic-frequency power supply (9), Threaded clamp (6) are placed on the working surface (11) of ultrasonic horn (3), are led on working surface (11) It crosses Threaded clamp (6) and fixes workpiece to be machined (7), it is by holding screw (12) that workpiece to be machined (7) and Threaded clamp (6) is solid Knot.
2. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as described in claim 1, which is characterized in that described the first to surpass Sound amplitude transformer (2a) and the second ultrasonic amplitude transformer (2b) are conventional stepped ultrasonic amplitude transformer, and in stepped ultrasonic amplitude transformer Portion is equipped with flange arrangement;Two flange support bases (5) respectively with the first ultrasonic amplitude transformer (2a) and the second ultrasonic amplitude transformer (2b) Central flange (4) connection and for etc. high settings, be used to support entire level of ultrasonic vibration-assisted grinding processing unit (plant), and can lead to Cross being connected and fixed for support base (5) bottom and grinding machine tool work top.
3. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as described in claim 1, which is characterized in that the ultrasound becomes The upper and lower surface and left and right ends of width device (3) are plane, and two sides are arc surface, arc radius 70-85mm;In two sides The identical horizontal rectangular blind hole (10) of three sectional dimensions is respectively uniformly and symmetrically distributed on arc surface along short transverse, blind hole Length is 124-127mm, is highly 2-4mm, and the distance of the vertical median plane of blind via bottom to ultrasonic horn (3) is 15mm, phase The centreline space of adjacent blind hole in the height direction is away from for 8-12mm;The upper surface of ultrasonic horn is working face, in upper surface Each uniformly distributed identical four to six threaded holes of dimensions in left and right ends, be used for connection screw thread fixture.
4. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as claimed in claim 3, which is characterized in that the ultrasound becomes In the threaded hole of width device (3) upper surface, the distance of center to the ultrasonic horn left and right ends of outermost side opening is 10-12mm, The horizontal space 10-17mm, vertical spacing 8-12mm, diameter of thread 5-12mm at hole center.
5. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as claimed in claim 3, which is characterized in that ultrasonic horn (3) four to six threaded holes of upper surface are symmetric based on the horizontal and vertical center line in upper surface.
6. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as claimed in claim 3, which is characterized in that the screw clamp The lower end of tool (6) is connect by screw thread with the threaded hole of ultrasonic horn upper surface, and the top of Threaded clamp is thin wall circular knot Structure, annulus height 4mm, wall thickness 3mm, inner diameter is identical as miniature workpiece outer diameter, for placing workpiece, and on annulus side wall It is uniformly arranged the threaded hole of two M3, miniature workpiece and fixture are connected as an entirety by the way of holding screw fastening.
7. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as described in claim 1, which is characterized in that described the first to surpass Sonic transducer (1a) and the second ultrasonic transducer (1b) are Conventional piezoelectric formula ultrasonic transducer.
8. a kind of level of ultrasonic vibration-assisted grinding processing unit (plant) as described in claim 1, which is characterized in that ultrasonic amplitude of fluctuation Bar, ultrasonic transducer and ultrasonic horn are all made of 20kHz frequency.
9. a kind of application method of level of ultrasonic vibration-assisted grinding processing unit (plant), which is characterized in that specifically includes the following steps:
Step 1: consolidating the two by work piece (7) in Threaded clamp (6) and through holding screw (12), then by spiral shell Line fixture (6) is connected in the threaded hole on the working surface (11) of ultrasonic horn (3);
Step 2: a whole set of ultrasonic vibration installation being connected and fixed by support base (5) and the workbench of grinding machine tool, and is protected Workpiece surface (11) is held to be in a horizontal state;
Step 3 opens ultrasonic-frequency power supply (9), and electric signal is changed into the ultrasonic vibration of horizontal direction, ultrasonic amplitude of fluctuation by ultrasonic transducer Bar amplifies ultrasonic amplitude produced by ultrasonic transducer, and ultrasonic horn (3) loads work piece (7) and Threaded clamp (6) one It rises and realizes integral level ultrasound resonance;
Step 4 is opened grinding machine realization grinding wheel rotary motion, and is realized by preset program to workpiece to be machined (7) upper surface Horizontal Grinding Process;
After step 5, workpiece to be machined (7) grinding, rises grinding wheel and simultaneously stop operating, realize grinding wheel and work piece Ultrasonic-frequency power supply is closed in separation, completes the level of ultrasonic assistant grinding process of work piece (7).
CN201820836728.1U 2018-05-31 2018-05-31 A kind of level of ultrasonic vibration-assisted grinding processing unit (plant) Expired - Fee Related CN208391691U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108788974A (en) * 2018-05-31 2018-11-13 中国地质大学(武汉) A kind of level of ultrasonic vibration-assisted grinding processing unit (plant)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108788974A (en) * 2018-05-31 2018-11-13 中国地质大学(武汉) A kind of level of ultrasonic vibration-assisted grinding processing unit (plant)
CN108788974B (en) * 2018-05-31 2023-01-03 中国地质大学(武汉) Grinding machining device is assisted in horizontal ultrasonic vibration

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Granted publication date: 20190118