CN104972363B - Ultrasonic vibration assisting magnetic grinding attachment - Google Patents

Ultrasonic vibration assisting magnetic grinding attachment Download PDF

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Publication number
CN104972363B
CN104972363B CN201510453367.3A CN201510453367A CN104972363B CN 104972363 B CN104972363 B CN 104972363B CN 201510453367 A CN201510453367 A CN 201510453367A CN 104972363 B CN104972363 B CN 104972363B
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China
Prior art keywords
ultrasonic transformer
tool heads
magnetic field
magnetic
ultrasonic
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CN201510453367.3A
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Chinese (zh)
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CN104972363A (en
Inventor
高国富
焦龙飞
王晓博
赵波
向道辉
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Smartguy Intelligent Equipment Co ltd
Smartguy Intelligent Equipment Co Ltd Guangzhou Branch
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Henan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/005Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes using a magnetic polishing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

Abstract

The invention discloses ultrasonic vibration assisting magnetic grinding attachment, including supersonic generator, protective sleeve, transducer, the compound ultrasonic transformer of circular cone-cylinder, magnetic field intensity adjustment mechanism and tool heads composition;Transducer and ultrasonic transformer are attached by screw thread, and the compound ultrasonic transformer of circular cone-cylinder and tool heads are together by a threaded connection, and ultrasonic transformer ring flange and protective sleeve are bolted at one piece;Transducer output end is attached with ultrasonic transformer circular cone large end face by screw thread, ensure that the harmony in energy transfer process, and reduce energy loss;Magnetic field is provided by permanent magnet, in the hole that permanent magnet is opened up in tool heads, by adjusting magnetic field intensity governor motion, to change simultaneously permanent magnet bottom surface and the distance of tool heads circular arc camber, and then changes circular arc camber induction level.The invention be mainly used in hard brittle material it is cylindrical it is precise polished on, device accommodation extensively, have a good application prospect.

Description

Ultrasonic vibration assisting magnetic grinding attachment
Technical field
Magnetic Force Grinding Technology is combined the present invention relates to Ultrasonic machining, belongs to skin processing and field of surface engineering technique, is had Body is related to a kind of ultrasonic vibration assisting magnetic grinding attachment.
Background technology
Traditional cylindricalo grinding is mainly processed with disc emery wheel to excircle of workpiece.In Grinding Process, Emery wheel and workpiece motion s mode have:Emery wheel rotation, and carry out feed motion along radial direction, at the same time workpiece autobiography, along Axially move back and forth.And because grinding is the final process of work pieces process, decide the quality of workpiece.Therefore, to machine Bed has higher required precision, and emery wheel will have good sharp and self-sharpening, to technological level and adjustment technology requirement Also it is higher.Therefore grinding process is influenceed by various factors, causes product easily to produce mass defect, for example workpiece cylinder Surface is burnt, plucking, and circularity and deviation from cylindrical form it is larger, it is impossible to meet use requirement.Therefore Magnetic Force Grinding Technology It is suggested as a kind of new lapping mode, and is developing progressively ripe.
In magnetic grinding, the generation in magnetic field is most important.Magnetic field in conventional processing method is provided by magnet coil, plus Work over time, is easily generated heat.And hard brittle material, such as ceramics, due to the material property of itself, process time often compares Long, magnet coil is not just applied to.Therefore set forth herein electromagnet is replaced with permanent magnet, the long appearance of magnet coil processing is overcome Easy heating problem.It is with strong applicability, and device is small, it is lightweight, it is not necessary to electric supply installation.But magnetic grinding is hard crisp in processing Material, for example ceramic material, processing efficiency is low.Therefore, if during magnetic grinding, introducing vibration, it will further Improve grinding effect, improve processing efficiency.And vibrating can keep abrasive particle well interior in the intervals of business, promote abrasive particle It is mobile and from sharp, and the cutter trade produced in process of lapping can be eliminated, improve surface quality.Because vibration can make Abrasive particle produces dither to workpiece surface, reduces workpiece surface residual stress, produces compression, improves workpiece antifatigue strong Degree, lifts its service life.
During ultrasonic wave added magnetic grinding, the amplitude very little that transducer is produced, it is impossible to the need for meeting grinding.Cause This, can be amplified by using ultrasonic transformer to amplitude, so as to meet processing needs.Ultrasonic transformer amplification amplitude principle is basis Ultrasonic wave law of conservation of energy in ultrasonic transformer transmittance process, because ultrasonic transformer large end face is connected with transducer, small end is ined succession work Have head, and by the energy constant of luffing rod end surface unit area, therefore output end amplitude becomes big, disclosure satisfy that wanting for processing Ask.
The content of the invention
The present invention is specially adapted for the cylindrical precision of hard brittle material to solve weak point of the prior art there is provided one kind The ultrasonic vibration assisting magnetic grinding attachment of polishing.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:Ultrasonic vibration assisting magnetic grinding attachment, bag Include the compound ultrasonic transformer of firm banking, supersonic generator, transducer, protective sleeve, circular cone-cylinder, magnetic field intensity adjustment Mechanism, tool heads and magnetic abrasive, protective sleeve are located on firm banking, and transducer level is located in protective sleeve, ultrasonic wave Generator is connected by the cable 16 through protective sleeve with transducer, the clutch end of transducer and the larger head of ultrasonic transformer Connection, protective sleeve front end is provided with ring flange, and the horizontal forward compared with microcephaly of ultrasonic transformer passes ring flange, tool heads rear end and luffing Working end on front side of the relatively microcephaly connection of bar, tool heads is in arc surface structure, and the center line of the arc surface structure is in be horizontally disposed with, It is provided with mounting hole on rear side of tool heads, the radial direction of the centerline direction of mounting hole along the arc surface structure is set, and magnetic field is strong Degree adjustment mechanism is located in mounting hole, and magnetic abrasive is adsorbed on the arc surface of tool heads by magnetic field intensity adjustment mechanism.
The magnetic field intensity adjustment mechanism include being sequentially arranged at from the front to the back spring base in mounting hole, spring, upper plate, Permanent magnet and regulation stud, spring at front end and rear end coordinate with spring base and upper plate top pressure respectively, permanent magnet leading flank with it is upper Top plate trailing flank is contacted, and regulation stud is threadedly coupled with mounting hole and coordinated with permanent magnet trailing flank top pressure, regulation stud rear end Face is provided with the word or cross recess coordinated with screwdriver.
The magnetic field intensity adjustment mechanism is provided with four, and two of which is located at the top of ultrasonic transformer, and two other, which is located at, becomes The lower section of width bar.
The ring flange is structure as a whole with ultrasonic transformer, and be provided with coaxial compared with microcephaly of ultrasonic transformer detachably connects with tool heads The screw rod connect.
Using above-mentioned technical proposal, the end of transducer output end and ultrasonic transformer larger head is coaxial to be carried out by screw thread Connection, is completely embedded, it is ensured that the harmony of energy transmission, and reduce loss of the energy in junction.
The compound ultrasonic transformer of circular cone-cylinder is connected compared with screw rod, screw rod is provided with microcephaly with tool heads by screw thread Connect, and ensure ultrasonic transformer and tool heads blind-mate, reduce the loss in junction in energy transfer process.Ultrasonic transformer section The ring flange Excircle machining in face goes out uniform screwed hole, is connected by bolt with protective sleeve.
Process an inclined-plane respectively in the upper and lower part of tool heads back end surface, two are opened up respectively on two inclined-planes Individual mounting hole, permanent magnet is built in mounting hole.Permanent magnet is selected and stationary magnetic field is provided in cylindrical shape, the course of work, and By screwing or unscrewing regulation stud, by compression or extension spring length, can thus change permanent magnet leading flank with The distance of mounting hole bottom surface, and then change the magnetic field intensity on the machined surface of tool heads front end, magnetic is ground so as to change permanent magnet The absorption affinity of material, to be preferably ground to workpiece.
According to pertinent literature, by summarizing, ultrasonic wave added magnetic grinding has advantages below:
1. ULTRASONIC COMPLEX magnetic grinding, magnetic abrasive grain produces pulse while being acted on by magnetic field force to workpiece surface Pressure, greatly improves grinding efficiency.
2. in ultrasonic wave added magnetic grinding, outer circular Curve is while rotation, by instrument to its surface vertical direction Pulse, and tool heads do in-movement along workpiece axial direction.Therefore magnetic abrasive grain moves across synthesis Afterwards, the Wave crest and wave trough material of workpiece surface can be removed evenly, more quickly.Therefore compared with simple magnetic grinding, plus Workpiece part surface after work is finer and closely woven, evenly.
3. due to the introducing of ultrasonic vibration, magnetic abrasive grain can produce small shot peening strengthening to workpiece surface and act on, and make work Part skin-material residual stress is reduced, or introduces compression, can be extended it with the fatigue strength of larger raising workpiece and used Life-span.
In summary, transducer of the invention and ultrasonic transformer are connected through a screw thread, and ultrasonic transformer and tool heads are connected by screw thread Connect, the ultrasonic vibration that transducer is produced is amplified by ultrasonic transformer to amplitude, so as to be applied in tool heads.From permanent magnet Magnetic field is provided, by adjusting magnetic field intensity governor motion, thus it is possible to vary the distance of permanent magnet bottom surface to tool heads front end arc surface, And then change the induction level and Distribution of Magnetic Field of tool heads front end arc surface.By changing magnetic field intensity, thus it is possible to vary Tool heads arc surface is to the absorption affinity of magnetic abrasive, so as to change the uniformity of absorption magnetic abrasive thickness, so as to preferably right Workpiece is ground.Present invention is mainly applied to hard brittle material it is cylindrical it is precise polished on, device accommodation extensively, with good Application prospect.
Brief description of the drawings
Fig. 1 is overlooking the structure diagram of the invention;
Fig. 2 is the explosive view of Fig. 1 present invention.
Embodiment
As depicted in figs. 1 and 2, ultrasonic vibration assisting magnetic grinding attachment of the invention, including firm banking 1, ultrasonic wave The compound ultrasonic transformer 5 of generator 2, transducer 3, protective sleeve 4, circular cone-cylinder, magnetic field intensity adjustment mechanism, tool heads 6 With magnetic abrasive 9, protective sleeve 4 is located on firm banking 1, and the level of transducer 3 is located in protective sleeve 4, supersonic generator 2 It is connected by the cable 16 through protective sleeve 4 with transducer 3, the clutch end of transducer 3 connects with the larger head of ultrasonic transformer 5 Connect, the front end of protective sleeve 4 is provided with ring flange 7, the horizontal forward compared with microcephaly of ultrasonic transformer 5 passes ring flange 7, the rear end of tool heads 6 with The relatively microcephaly connection of ultrasonic transformer 5, the working end of the front side of tool heads 6 is in arc surface structure, and the center line of the arc surface structure is in water Flat to set, the rear side of tool heads 6 is provided with mounting hole 8, and the radial direction of the centerline direction of mounting hole 8 along the arc surface structure is set Put, magnetic field intensity adjustment mechanism is located in mounting hole 8, the arc surface of tool heads 6 is provided with to be inhaled with magnetic field intensity adjustment mechanism magnetic force The attached magnetic abrasive 9 connect.
Magnetic field intensity adjustment mechanism includes spring base 10, spring 11, the upper plate being sequentially arranged at from the front to the back in mounting hole 12nd, permanent magnet 13 and regulation stud 14, the front-end and back-end of spring 11 coordinate with spring base 10 and the top pressure of upper plate 12 respectively, permanent magnetism The leading flank of body 13 is contacted with the trailing flank of upper plate 12, regulation stud 14 be threadedly coupled with mounting hole 8 and with the trailing flank of permanent magnet 13 Top pressure coordinates, and the rear end face of regulation stud 14 is provided with the word or cross recess coordinated with screwdriver.Magnetic abrasive 9 is inhaled by permanent magnet 13 On the arc surface for being attached to tool heads 6.
Magnetic field intensity adjustment mechanism is provided with four, and two of which is located at the top of ultrasonic transformer 5, and two other is located at ultrasonic transformer 5 lower section.
Ring flange 7 is structure as a whole with ultrasonic transformer 5, and be provided with coaxial compared with microcephaly of ultrasonic transformer 5 detachably connects with tool heads 6 The screw rod connect.
The compound ultrasonic transformer 5 of circular cone-cylinder in the present invention is half-wavelength ultrasonic transformer 5, the big end of the conical section of ultrasonic transformer 5 There are connecting stud, 1/3rd of the end face diameter of a diameter of larger head of ultrasonic transformer 5 of connecting stud in face.The thickness of nodal section ring flange 7 4mm is taken in the case where meeting rigidity requirement.The conical section at the larger end of ultrasonic transformer 5 and the cylindrical section of small end are used without external screw thread junction Transition arc is connected, and can so avoid stress concentration.The compound ultrasonic transformer 5 of circular cone-cylinder and transducer 3 pass through screw thread The ring flange 7 in connection, protective sleeve 4 and the outside of ultrasonic transformer 5 is attached by bolt.Protective sleeve 4 fixes ultrasonic transformer 5 Afterwards, then with extraneous fixing device it is connected.Circular hole is opened up on protective sleeve 4, current supply cable 16 passes through.Protective sleeve 4 is fixed on bottom On seat.
The upper back of tool heads 6 and the inclined-plane of bottom two respectively process the bottom surface distance inside two mounting holes 8, mounting hole 8 3 ~ 5mm of arc surface structure.Magnetic field intensity governor motion and permanent magnet 13 are built in mounting hole 8.The center line of mounting hole 8 and circular arc Face is vertical, can so ensure the leading flank of permanent magnet 13 to the distance of arc surface in suitable scope.Consider collocation tool first 6 The uniformity of the arc surface Distribution of Magnetic Field of front side, the center line of the mounting hole 8 opened up can not be horizontally disposed.If horizontally disposed, Arc surface upper end and the bottom surface of permanent magnet 13 close to both sides is in larger distance, and magnetic field intensity is smaller, and the arc surface of center section and The bottom surface of permanent magnet 13 is in small distance, and magnetic induction intensity is big.Arc surface is caused to adsorb magnetic abrasive 9 in uneven thickness, it is impossible to ensure The precision of grinding work-piece 15.Therefore, the center line of mounting hole 8 will have certain angle with horizontal plane, and corner dimension has according to tool heads 6 Depending on body size.
Upper plate 12, spring 11, spring base 10 are built in mounting hole 8, and permanent magnet 13 is on upper plate 12.When screwing When regulation stud 14, regulation stud 14 press against permanent magnet 13 and move downward, and spring 11 is compressed, the bottom surface of permanent magnet 13 Diminish with the arc surface distance of tool heads 6, the increase of the arc surface surface induction intensity of tool heads 6.When regulation stud 14 is to outward turning When going out, spring 11 extends, and heads on the motion upwards of permanent magnet 13, the bottom surface of permanent magnet 13 and the arc surface distance of tool heads 6 Become big, the magnetic induction intensity of arc surface diminishes.By adjusting four regulation studs 14, thus it is possible to vary the arc surface magnetic of tool heads 6 The size of induction and the uniformity of distribution.
Magnetic abrasive 9 is the mixture that iron powder and bortz powder are formulated by a certain percentage, the material of workpiece 15 herein For ceramics.
When work, supersonic generator 2 produces 16 ~ 25KHZ high frequency electrical signal, and machine is converted into by transducer 3 Tool vibrates, then mechanical oscillation by the compound ultrasonic transformer 5 of circular cone-cylinder amplification, by Amplitude amplification to 0.01 ~ 0.1mm, is then transferred to tool heads 6.Tool heads 6 produce extensional vibration, and adsorb magnetic abrasive 9 workpiece 15 is ground. Workpiece 15 rotates, and tool heads 6 axially do feed motion along workpiece 15.To be kept between arc surface and workpiece 15 during processing Certain gap, between 1 ~ 3mm.If magnetic abrasive 9 is in uneven thickness, it can be filled with adjusting screw and magnetic field intensity regulation Put, change the arc surface induction level of tool heads 6 and distribution, be then processed.
Embodiment in the present invention not makees any formal limitation to shape, material, structure of the present invention etc., every Any simple modification, equivalent variations and modification that technical spirit according to the present invention is made to above example, belong to this hair The protection domain of bright technical scheme.

Claims (3)

1. ultrasonic vibration assisting magnetic grinding attachment, it is characterised in that:Including firm banking, supersonic generator, transducer, anti- The compound ultrasonic transformer of pretective sleeve pipe, circular cone-cylinder, magnetic field intensity adjustment mechanism, tool heads and magnetic abrasive, protective sleeve are set On firm banking, transducer level is located in protective sleeve, and supersonic generator is by the cable through protective sleeve with changing Energy device connection, the clutch end of transducer and the larger head of ultrasonic transformer are connected, and protective sleeve front end is provided with ring flange, ultrasonic transformer It is horizontal forward compared with microcephaly pass ring flange, the relatively microcephaly of tool heads rear end and ultrasonic transformer connects, the working end on front side of tool heads In arc surface structure, the center line of the arc surface structure is provided with mounting hole, the center of mounting hole in horizontally disposed on rear side of tool heads Radial direction of the line direction along the arc surface structure is set, and magnetic field intensity adjustment mechanism is located in mounting hole, magnetic abrasive quilt Magnetic field intensity adjustment mechanism is adsorbed on the arc surface of tool heads;Magnetic abrasive is that iron powder and bortz powder are prepared by a certain percentage Mixture, the material of workpiece is ceramics;
The magnetic field intensity adjustment mechanism includes spring base, spring, upper plate, the permanent magnetism being sequentially arranged at from the front to the back in mounting hole Body and regulation stud, spring at front end and rear end coordinate with spring base and upper plate top pressure respectively, permanent magnet leading flank and upper plate Trailing flank is contacted, and regulation stud is threadedly coupled with mounting hole and coordinated with permanent magnet trailing flank top pressure, and regulation stud rear end face is set There is the word or cross recess coordinated with screwdriver.
2. ultrasonic vibration assisting magnetic grinding attachment according to claim 1, it is characterised in that:The magnetic field intensity adjustment Mechanism is provided with four, and two of which is located at the top of ultrasonic transformer, and two other is located at the lower section of ultrasonic transformer.
3. ultrasonic vibration assisting magnetic grinding attachment according to claim 1 or 2, it is characterised in that:The ring flange with Ultrasonic transformer is structure as a whole, ultrasonic transformer it is coaxial compared with microcephaly provided with the screw rod being detachably connected with tool heads.
CN201510453367.3A 2015-07-29 2015-07-29 Ultrasonic vibration assisting magnetic grinding attachment Active CN104972363B (en)

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CN108311958B (en) * 2018-01-30 2020-03-20 上海理工大学 Cluster wheel type magnetic composite fluid polishing device
CN108637479B (en) * 2018-05-21 2020-03-20 汇专科技集团股份有限公司 Technological method for assembling ultrasonic transducer and ultrasonic cutter body
CN111168547A (en) * 2020-01-10 2020-05-19 大连理工大学 Device and method for removing carbon deposition on outer wall of long-shaft part
CN111922815A (en) * 2020-06-10 2020-11-13 南通宝得利机械制造有限公司 Low-dust efficient metal plate polishing device
CN112264844B (en) * 2020-09-29 2021-09-07 郑州大学 Integral axial texture grinding machine for ultrasonic vibration cylindrical fatigue test sample
CN115401535B (en) * 2022-09-19 2024-02-23 广州大学 Full-automatic processing cylindrical roller ultrasonic strengthening grinding machine and processing method
CN116197015A (en) * 2023-02-14 2023-06-02 吉林大学 Multifunctional multipurpose device with ultrasonic and ball milling functions

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CN203449090U (en) * 2013-09-13 2014-02-26 辽宁科技大学 Ultrasonic wave-magnetic force combined grinding device for jade embossed artware

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CN101104244A (en) * 2006-07-10 2008-01-16 宁波工程学院 Ultrasonic magnetic-granular composite milling method and its device
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