CN208390916U - A kind of novel magnetic control ultrasound forges device - Google Patents
A kind of novel magnetic control ultrasound forges device Download PDFInfo
- Publication number
- CN208390916U CN208390916U CN201821055046.3U CN201821055046U CN208390916U CN 208390916 U CN208390916 U CN 208390916U CN 201821055046 U CN201821055046 U CN 201821055046U CN 208390916 U CN208390916 U CN 208390916U
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- Prior art keywords
- ultrasound
- amplitude transformer
- forges
- guide
- fixed
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Abstract
The utility model relates to a kind of novel magnetic control ultrasounds to forge device; device is forged including magnetic force control device and ultrasound; the magnetic force control device includes coil, magnet, controller, and the ultrasound forges device and includes protective cover, energy converter, amplitude transformer, swaging, linear guide, sliding block, forges platform, pedestal etc..The alternating magnetic field that the permanent magnetic field and coil that magnetic force control device is generated by magnet in the utility model generate interacts, forge amplitude transformer linear reciprocating motion realization in linear guide to the ultrasound of workpiece, the adjusting to impact dynamics and frequency can be realized by changing the size of electric current and direction using controller.When the swaging of amplitude transformer transmitting terminal is contacted with workpiece, the ultrasonic vibration of swaging can carry out micro- forging to workpiece, so that reaching good forges effect.The utility model advantage is to be realized using Vltrasonic device to the micro- forging of the high frequency of workpiece, is realized the adjusting to impact force and frequency using magnetic force control device, is improved forging quality.
Description
Technical field
The invention belongs to technical field of forging, it is related to a kind of novel magnetic control ultrasound and forges device.
Background technique
With the continuous development of mechanization, metal parts using more and more, wherein there is the metal parts of significant proportion
It is processed by the way of forging, but traditional forging equipment is in forging process, since the forging and stamping dynamics and frequency of forging hammer cannot
Continuous adjustment, forges quality to cannot control well.
Summary of the invention
The content of present invention is that solve the above-mentioned problems and provides a kind of novel magnetic control ultrasound and forge device, no
Impact dynamics and beating frequency, and the micro- forging of additional high can only be accurately controlled.
In order to achieve the above objectives, the present invention uses following technical proposal:
A kind of novel magnetic control ultrasound forges device, including magnetic force control device and ultrasound forge device, and feature exists
In: the ultrasound forge device include swaging (20), amplitude transformer (17), energy converter (14), protective cover (13), support plate (16),
Sliding block (18), guide supporting seat (11), guide rail fixed plate (12), forges platform (8), pedestal (9) at linear guide (3), described to lead
Rail fixed plate (12) and pedestal (9) consolidation one, it is described to forge platform (8) setting above the pedestal (9), and it is located at two pieces
Between guide rail fixed plate (12), the swaging (20) is fixed on the transmitting terminal (19) of amplitude transformer (17), protective cover (13) cover
On energy converter (14), the amplitude transformer (17) is fixed on support plate (16), and support plate (16) is fixed on cunning using bolt (4)
On block (18), the both ends of the sliding block (18) are socketed in respectively on two linear guides (3), the linear guide (3)
It is fixed on guide supporting seat (11), the guide supporting seat (11) is bolted on guide rail fixed plate (12).
The magnetic force control device includes magnet (5), coil (10), controller (21), and the coil (10) is arranged in institute
In the groove for stating pedestal (9) lower surface, magnet is fixed on support plate (16).
It is forged in device in above-mentioned novel magnetic control ultrasound, the output end of the controller (21) and the magnetic control
The coil of device processed connects.
It is forged in device in above-mentioned novel magnetic control ultrasound, the sliding block (18) is socketed on linear guide (3), often
Two sliding blocks are socketed in root linear guide, the side plate of sliding block and support plate (16) in adjacent two linear guides passes through bolt
(6) it connects.
The amplitude transformer (17) and support plate (16) are fixed by ring flange (15), and ring flange (15) and support plate (16) are logical
Bolt (7) connection is crossed, realizes amplitude transformer (17) linear reciprocating motion on linear guide (3).
It is forged in device in above-mentioned novel magnetic control ultrasound, the guide rail fixed plate (12) and pedestal (9) consolidation one
Two pieces of guide rail fixed plates are fixed by top plate (1) in body, upper end.
The present invention is adjusted according to the requirement that forges of metal forging by size and Orientation of the controller to electric current, makes to forge
The frequency beaten meets the technique requirement of metal forging with power is forged, when the current direction in coil is counterclockwise, due to magnetic force
Effect amplitude transformer moves upwards.When sense of current is changed to clockwise, due to gravity and magnetic force collective effect, amplitude transformer meeting
Accelerate falling impacts workpiece on vertical sliding rail, so repeats to realize forging effect.The swaging of amplitude transformer transmitting terminal is with workpiece
Contact when, the high-frequency vibration of swaging then continuously can carry out micro- forging to workpiece, to reach refinement crystal grain, it is hard to improve surface
The purpose of degree.
The present invention have it is reasonable in design, by generate permanent magnetic field magnet and generate alternating magnetic field coil it is mutual
Effect, capable of making amplitude transformer, linear reciprocating motion carries out metal to forge processing on the slide rail, and can be according to different workpieces
Forge requirement, the dynamics and frequency that forge are adjusted by controller, while by increasing Vltrasonic device, raising forged
Effect.
Detailed description of the invention
Detailed description will be given by the following detailed implementation and drawings by the present invention for ease of explanation,.
Fig. 1 is the positive structural schematic diagram of the present invention.
Fig. 2 is the structural schematic diagram of bottom surface of the present invention.
In figure, 1, top plate 2, bolt 3, linear guide 4, bolt 5, magnet 6-7, bolt 8, forge platform 9, pedestal 10, line
Circle 11, guide supporting seat 12, guide rail fixed plate 13, protective cover 14, energy converter 15, ring flange 16, support plate 17, amplitude transformer 18,
Sliding block 19, transmitting terminal 20, swaging 21, controller.
Specific embodiment:
It is specific example of the invention and in conjunction with attached drawing below, technical solution of the present invention is explained as follows:
As shown in Figs. 1-2, present embodiment uses following technical scheme: a kind of novel magnetic control ultrasound forges dress
It sets, including magnetic force control device and ultrasound forge device, it is characterised in that: it includes swaging 20, luffing that the ultrasound, which forges device,
Bar 17, energy converter 14, protective cover 13, support plate 16, sliding block 18, linear guide 3, guide supporting seat 11, guide rail fixed plate 12, forging
Platform 8, pedestal 9 are tied, the guide rail fixed plate 12 consolidates one with pedestal 9, and the platform 8 that forges is arranged on the pedestal 9
Side, and be located between two pieces of guide rail fixed plates 12, the swaging 20 is fixed on the transmitting terminal 19 of amplitude transformer 17, the protective cover 13
It covering on energy converter 14, the amplitude transformer 17 is fixed in support plate 16, and support plate 16 is fixed on sliding block 18 using bolt 4,
The both ends of the sliding block 18 are socketed in respectively in two linear guides 3, and the linear guide 3 is fixed on guide supporting seat
On 11, the guide supporting seat 11 is fixed in guide rail fixed plate 12 by bolt 2.
The magnetic force control device includes magnet 5, coil 10, controller 20, and the coil 10 is arranged in the pedestal 9
In the groove of lower surface, magnet is fixed in support plate 16.
The output end of the controller 21 is connect with the coil 10 of the magnetic force control device.
The sliding block 18 is socketed in linear guide 3, and two sliding blocks are socketed in every linear guide, and adjacent two straight lines are led
Sliding block on rail is connect with the side plate of support plate 16 by bolt 6.
The amplitude transformer 17 is fixed by ring flange 15 with support plate 16, and ring flange 15 is connected with support plate 16 by bolt 7
It connects, realizes the linear reciprocating motion in linear guide 3 of amplitude transformer 17.
The guide rail fixed plate 12 and pedestal 9 consolidate one, and two pieces of guide rail fixed plates are fixed by top plate 1 in upper end.
The present invention according to the requirement that forges of workpiece by size and Orientation of the controller 21 to electric current in use, first adjusted
Section makes the frequency forged meet technique requirement with power is forged, when the current direction in coil is counterclockwise, due to magneticaction
Amplitude transformer moves upwards.When sense of current is changed to clockwise, due to gravity and magnetic force collective effect, amplitude transformer can hang down
Accelerate falling impacts workpiece on straight sliding rail, so repeats to realize forging effect.The swaging 20 of amplitude transformer front end is contacted with workpiece
When, the high-frequency vibration of swaging then ceaselessly can carry out micro- forging to workpiece and improve the mesh of surface hardness to reach refinement crystal grain
's.
Basic principles and main features and major advantage of the invention have been shown and described above.The technical staff of the industry
It should be appreciated that the present invention is not limited to the above embodiments, what is described in the above embodiment and the description is only originals of the invention
Reason, under the premise without departing from the spirit and scope of the present invention, the present invention can also there are many changes and improvements, these variations and
Improve all be claimed invention range, the scope of protection of present invention is by appended claims and its equivalent
Object defines.
Claims (4)
1. a kind of novel magnetic control ultrasound forges device, it is characterised in that: device is forged including magnetic force control device and ultrasound,
It includes ultrasonic part and support section that ultrasound, which forges device again, and ultrasound portion point includes protective cover, energy converter, amplitude transformer, swaging, institute
State protective cover cover on the transducer, energy converter is connect by bolt with amplitude transformer, and amplitude transformer passes through ring flange and support crab bolt
Fixed, swaging is fixed on the transmitting terminal of amplitude transformer, and support section includes that pedestal, guide rail fixed plate, guide supporting seat, straight line are led
Rail, sliding block, support plate, the guide rail fixed plate and pedestal consolidation one, guide supporting seat are bolted on guide rail and fix
On plate, linear guide is fixed on guide supporting seat, and sliding block is socketed in linear guide, and the sliding block in adjacent linear guide with
Support plate side plate, which is bolted, to be integrated, and realizes linear reciprocating motion of the ultrasound part in linear guide, magnetic force control
Device includes the coil for being arranged in pedestal, fixed magnet and controller on the supporting plate.
2. a kind of novel magnetic control ultrasound according to claim 1 forges device, it is characterised in that: the coil generates
Alternating magnetic field and magnet generate permanent magnetism field interactions, realize the linear reciprocating motion of amplitude transformer.
3. novel magnetic control ultrasound according to claim 1 forges device, it is characterised in that: the controller control line
The adjusting to impact force and beating frequency is realized in the size of loop current and direction.
4. novel magnetic control ultrasound according to claim 1 forges device, it is characterised in that: the amplitude transformer and support
Plate is fixed by ring flange, and ring flange is bolted with support plate, makes amplitude transformer linear reciprocating motion in linear guide,
Realize that ultrasound forges.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821055046.3U CN208390916U (en) | 2018-07-05 | 2018-07-05 | A kind of novel magnetic control ultrasound forges device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821055046.3U CN208390916U (en) | 2018-07-05 | 2018-07-05 | A kind of novel magnetic control ultrasound forges device |
Publications (1)
Publication Number | Publication Date |
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CN208390916U true CN208390916U (en) | 2019-01-18 |
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CN201821055046.3U Expired - Fee Related CN208390916U (en) | 2018-07-05 | 2018-07-05 | A kind of novel magnetic control ultrasound forges device |
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CN (1) | CN208390916U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110681812A (en) * | 2018-07-05 | 2020-01-14 | 河南理工大学 | Novel magnetic control ultrasonic forging device |
-
2018
- 2018-07-05 CN CN201821055046.3U patent/CN208390916U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110681812A (en) * | 2018-07-05 | 2020-01-14 | 河南理工大学 | Novel magnetic control ultrasonic forging device |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190118 Termination date: 20200705 |