CN203527210U - Working chamber special for derusting machine and vibrating-type derusting machine - Google Patents

Abstract

The utility model relates to a working chamber special for a derusting machine and a vibrating-type derusting machine. The working chamber and the vibrating-type derusting machine can be used for derusting of outer circumferential surfaces of straps or wires or long tubes and for rough polishing. The working chamber special for the derusting machine comprises an upper workbench and a lower workbench. The lower workbench contacts with a base through an elastic piece. A rust collecting bucket on the lower portion of the lower workbench is connected with a rust discharge cylinder through a soft sleeve. An air cylinder is vertically mounted in the center of an air cylinder frame. A hanging plate is connected with a piston rod of the air cylinder and movably connected with an electromagnetic chuck on the upper workbench. The vibrating-type derusting machine is driven by double basically vertically and symmetrically mounted vibrating motors, working scraps in the upper and lower workbenches are driven to vibrate, and then a horizontal reciprocating motion with frequency needed for working is acquired; dead weight of elastic adjusting pieces or stacked working scraps is utilized to enable to-be-derusted workpiece surfaces to acquire desirable scraping depth; and the objective of scraping and derusting the workpiece surfaces during moving is achieved.

Description

The special-purpose working chamber of rust remover and oscillatory type rust remover

Technical field

The utility model relates to a kind of both can be used for band or wire rod or the surface derusting operation of long tube Cai Wai garden, also can be used for the special-purpose working chamber of rust remover and the oscillatory type rust remover of above-mentioned surface of the work rough polishing, belongs to rust removalling equipment and manufactures field.

Background technology

Before the processing such as cold-strip steel roll bending rolling, before the processing such as drawing of wire rod, before the processing such as spraying plating in long tube Cai Wai garden, generally all must carry out that scale removal-operation eliminates rust; Before some sheet material or wire rod or pipe finished dispatch from the factory, need to carry out rough polishing operation.Because steel are because of reasons such as material, last process technique, standing time, placement environment, cause scale thickness different, the workload of removal is variant.Thicker oxide skin, forms after conventional hot rolling, generally by three layers, forms, and one deck of pressing close to base steel is ferrous oxide, adds a small amount of tri-iron tetroxide, and ferrous oxide is a kind of unsettled compound; Intermediate layer is tri-iron tetroxide, its compact structure; Skin is di-iron trioxide, and quality is more loose.The gross thickness of three layers is 0.03-0.07mm approximately, and wherein the more outer layer of the thickness of each layer is thinner.Thick oxide skin, generally want alternating bending to make oxide skin partly peel off or loosen, or recombinant adopts other derusting method.That is, conventional derusting method has Mechanical Method and acid wash now.

1, shot-peening or derusting by sandblasting method, for the product of part type, eliminate rust effective; But general not for common cold-reduced sheet, the rust cleaning of wire rod, reason is to use field boundary to have requirement, needs not easy corollary equipment during operation.

2, wire brushing method: generally need many motors of being furnished with wire brush of configuration, operating cost is not low.When especially wire rod eliminates rust, with machine, should not eliminate rust by bull wire rod simultaneously, unclean because remove side; The rust cleaning of single head wire rod, efficiency is lower.In addition, the wire brush of larger external diameter is mainly to swipe mutually with workpiece by steel wire side, common disconnected short steel wire in rust quarrel.

Summary of the invention

Purpose of design: avoid the weak point in background technology, design and a kind ofly both had that rust cleaning effect is better, operating efficiency is high, operating cost is low, there is again the special-purpose working chamber of rust remover and the oscillatory type rust remover of energy-conserving and environment-protective advantage.

Design: in order to realize above-mentioned purpose of design.1, utilize axis substantially with horizontal vertical the double oscillating electromotor that is arranged symmetrically with, the horizontal reciprocating movement of the required frequency of acquisition work; Utilize elasticity adjustment part, or utilize the deadweight of the work bits of piling up, the scraping degree of depth that acquisition work is required; Drive the work bits in upper and lower workbench, the oxide skin in the sheet material in advancing or wire rod or long tube Cai Wai garden is swiped; To realize rust cleaning.Or trace scraping is carried out in the surface in sheet material or wire rod or long tube Cai Wai garden, to realize rough polishing.2, magnechuck is set on upper table, during upper table ascending, descending, can be by magnetic conductivity work bits part or all absorption, to facilitate threading or threading or poling operation or work bits displacement operation; 3, non-magnetic work bits group jockey is set on upper table, during upper table ascending, descending, the non-magnetic work bits group with being connected in upper table can be driven, to facilitate threading or threading or poling operation.4, at upper table, be provided with vibration balancing piece.

The utility model in structural design by frame component, lower vibrations assembly, on shake assembly, work bits displacement apparatus, dust arrester, the large parts of electric control box six and form.(upper table of special-purpose working chamber in upper vibration component and the lower table in lower vibration component form).Wherein:

Frame component is mainly leaked several parts such as bits passage, cylinder frame, cylinder and hanging scaffold and is formed by support, the elastic component contacting with angle with lower vibration component different azimuth, soft cover, rust quarrel cylinder, collection; Support, cylinder and hanging scaffold and following magnechuck do not participate in vibration work.

Lower vibration component mainly consists of with several parts such as horizontal vertical the double oscillating electromotor being arranged symmetrically with, guide pin bushing substantially lower table, lower table two ends elasticity resistance bits group, lower work bits, collection rust quarrel bucket, axis.At lower table face, have Lou rust quarrel through hole; Compared with wide plate material, elasticity adjustment part is set and automatically adjusts the scraping degree of depth;

Upper vibration component is mainly pressed down several parts such as chamber lid, location-plate and is formed by magnechuck, upper table, upper table two ends elasticity resistance bits group, upper work bits, elasticity adjustment part, vibration balancing piece, guide rod device, elasticity.When rusty scale is thinner, when the deadweight of the work bits of utilize piling up just can reach the scraping degree of depth needing, do not configure elasticity adjustment part but offer at upper table face and open and close window, to facilitate, observe and interpolation work is considered to be worth doing.

Work bits displacement apparatus, be the utility model appurtenances, can be the machine need with work consider to be worth doing and increase, subtract or replace operation, the practicable mechanization of operation.

Another appurtenances of the utility model are dust arresters, and this device suction inlet is connected with rust quarrel mouthful.

In electricity, gas control cabinet, arrange electromagnetic attraction regulating switch and jettron; And can the many speed controls of frequency modulation vibrating motor processed; Lower table has been configured to the offside stop-working protection of stroke.

Technical scheme 1: the special-purpose working chamber of a kind of rust remover, it is characterized in that forming special-purpose working chamber by lower table and upper table docking, the docking charging and discharging mouth of special-purpose working chamber is provided with elasticity resistance bits group, work bits are positioned at special-purpose working chamber, upper table is provided with magnechuck, collection rust quarrel bucket is positioned at the below of lower table, and guide pin bushing is fixed on the sidepiece of lower table, and guide rod device is fixed on upper table sidepiece and guide rod device coordinates with guide pin bushing locking latch.

Technical scheme 2: a kind of oscillatory type rust remover, the upper table of the special-purpose working chamber of rust remover in upper vibration component and the lower table in lower vibration component form; Lower table contacts with the support in frame component by elastic component; The collection rust quarrel bucket of lower table bottom is connected with rust quarrel cylinder by soft cover, and cylinder frame is positioned on support, and cylinder is vertically arranged on cylinder frame middle part, and hanging scaffold is connected with the piston rod of cylinder and hanging scaffold is connected with the magnechuck on upper table.

Magnechuck is set on upper table, during upper table ascending, descending, can be by magnetic conductivity work bits part or all absorption, to facilitate workpiece threading or threading or poling operation or to carry out work bits displacement operation.Work bits are generally that machining is cut the waste material that gets off.

The utility model is compared with background technology, the one, have rust cleaning effect better, operating efficiency is high, operating cost is low, energy-conserving and environment-protective advantage; The 2nd, be applicable to the multiple long materials such as wire rod, long tube material, roll bending material, and wire rod or long tube material can arrange bull also can single head; The 3rd, the device parameters such as workbench length and width can be determined according to technological requirement; The 4th, if workpiece gait of march is very fast, the utility model should two series connection use, like this, when wherein the reason such as displacement work bits is shut down, do not affect production, and can require more series connection to use according to special process yet.

Accompanying drawing explanation

Front view when Fig. 1 is oscillatory type rust remover duty.

Fig. 2 is the top view of Fig. 1, and now hanging scaffold tortoise pin shape gusset leaves the plate of falling L, and lower hook block plays magnechuck.

Fig. 3 is the left view of Fig. 1, utilizes elasticity adjustment part to obtain scraping degree of depth work sheet.

Fig. 4 is that the deadweight of the work bits of oscillatory type rust remover utilization accumulation obtains scraping degree of depth work sheet.

Fig. 5 is the front view of oscillatory type rust remover while wearing material state.

Fig. 6 is the left view of oscillatory type rust remover while wearing material state.

Fig. 7 is the top view of oscillatory type rust remover while wearing material state, and now hanging scaffold tortoise pin shape gusset proceeds to the plate of falling L everywhere of vibration component 3, the upper vibration component of slinging.

The specific embodiment

Embodiment 1: with reference to accompanying drawing 1-7.The special-purpose working chamber of a kind of rust remover, by lower table 2.1 and upper table 3.2 docking, form special-purpose working chamber 23, the docking charging and discharging mouth of special-purpose working chamber 23 is provided with elasticity resistance bits group 2.2 and 3.5, work bits 2.3 and 3.6 are positioned at special-purpose working chamber 23, upper table 3.2 is provided with magnechuck 3.1, collection rust quarrel bucket 2.4 is positioned at lower table 2.1 belows, guide pin bushing 2.6 is fixed on lower table 2.1 sidepieces, and guide rod device 3.7 is fixed on upper table 3.2 sidepieces and guide rod device 3.7 coordinates with guide pin bushing 2.6 locking latch.The chamber lid of the upper table 3.2 in special-purpose working chamber 23 covers 3.8 for elasticity presses down chamber, and elasticity presses down between chamber lid 3.8 and location-plate 3.9 and arranges elasticity adjustment part 3.3.Vibration balancing piece 3.4 is housed on upper table 3.2.Below lower table 2.1, have Lou rust quarrel through hole; (when the deadweight of dependence work bits obtains scrape depth, on upper table 3.2, offer and open and close window 3.10.) lower table 2.1 and upper table 3.2 opposite faces are rust cleaning face territory.

Specifically, frame component 1 mainly by support 1.1, the elastic component 1.2 contact with angle with lower vibration component different azimuth, the soft cover 1.3, rust quarrel cylinder 1.4, the collection leakage that flexibly connect with lower vibration component consider several parts such as passage 1.5, cylinder frame 1.6, cylinder 1.7 and hanging scaffold 1.8 to be worth doing and form;

Lower vibration component 2 mainly by lower table 2.1, lower table two ends elasticity resistance bits group 2.2, lower work bits 2.3, collection rust quarrel bucket 2.4, axis substantially with horizontal vertical the double oscillating electromotor 2.5 that is arranged symmetrically with, several parts such as guide pin bushing 2.6 form;

Upper vibration component 3 is mainly pressed down several parts such as chamber lid 3.8, location-plate 3.9 and is formed by magnechuck 3.1, upper table 3.2, elasticity adjustment part 3.3, vibration balancing piece 3.4, upper table two ends elasticity resistance bits group 3.5, upper work bits 3.6, guide rod device 3.7, elasticity;

Embodiment 2: on the basis of embodiment 1, a kind of oscillatory type rust remover, comprise electric control box, it is characterized in that: in the special-purpose working chamber of rust remover, surrounding and the bottom of 23 lower table 2.1 contact with the support 1.1 in frame component 1 by elastic component 1.2 respectively, the collection rust quarrel bucket 2.4 of lower table 2.1 bottoms is connected with rust quarrel cylinder 1.4 by flexible soft cover 1.3, cylinder frame 1.6 is positioned on support 1.1, cylinder 1.7 is vertically arranged on cylinder frame 1.6 middle parts, hanging scaffold 1.8 is connected with the piston rod of cylinder 1.7 and hanging scaffold 1.8 is flexibly connected with the magnechuck 3.1 on upper table 3.2 in opposite opened working chamber platform 2.Support 1.1 is provided with collection and leaks bits passage 1.5.

Its oscillatory type rust remover derusting method, the interior filling work bits of special-purpose working chamber 23, the sheet material of the tensioning being eliminated rust or wire rod or long tube material are positioned at the interface zone of upper table 3.2 and lower table 2.1 formations, Vibration on Start-up motor 2.5, vibrating motor 2.5 drives special-purpose working chamber 23 vibrations, drive work bits horizontal reciprocating movement and vibration in upper and lower workbench, obtain thus the horizontal reciprocating movement of the required frequency of work; And utilize elasticity adjustment part or the deadweight of work bits that utilize to pile up, can be in the sheet material being eliminated rust or wire rod or the required scraping degree of depth of long tube surfaces acquisition work; Reach the object of being swiped and eliminated rust in the surface in the sheet material in advancing or wire rod or long tube Cai Wai garden.

Magnechuck 3.1 is set on upper table 3.2, during upper table 3.2 ascending, descending, can be by magnetic conductivity work iron filings part or all absorption, to facilitate by rust cleaning workpiece threading or threading or poling operation or work bits displacement operation.Upper table 3.2 arranges non-magnetic work bits group jockey above, during upper table 3.2 ascending, descending, the non-magnetic work bits group connecting can be driven, to facilitate threading or threading or poling operation in upper table.

Below further set forth the several parts that relate in the utility model:

1, the vibration power of rust cleaning adopts the double oscillating electromotor being arranged symmetrically with to drive, when two vibrating motors are done synchronously, are counter-rotated, the exciting force that its eccentric block produces is cancelled out each other in the direction that is parallel to electrical axis, is stacked as one makes a concerted effort in the direction of vertical arbor.Layout electrical axis of the present utility model substantially with horizontal vertical, therefore working table movement track of the present utility model is a horizontal linear, parallel with the travel track of workpiece.Only have when the work bits that adopt are for some reason easily by the situation of vibrating compacting, just vibrating motor axis is slightly installed to feedstock direction pendulum angle.The amplitude of vibrating motor is adjustable, is generally 5-7mm; Vibration frequency is generally tens to several thousand; The scope of operating rate is very wide.

2, when relying on elasticity adjustment part, needs make to swipe the degree of depth while keeping constant, vibration component guide rod parts in first upper and lower adjustment, the scraping degree of depth that acquisition work is required; During work, rely on the elasticity adjustment part degree of depth that makes to swipe to keep constant, elasticity adjustment part can be arranged respectively at upper and lower workbench as required.

3, the mating surface of the bar portion of upper vibration component guide rod parts and the guide pin bushing of lower vibration component is fluting taper, has eliminated the fit clearance of upper and lower vibration component, during vibration work, becomes as a whole.

4, resistance bits group can be reunited and be formed by the bar silk of elasticity suitable length.Also the wire brush that can be adjusted up and down by elasticity plays the effect of resistance bits.

5, work bits: the work bits that the utility model adopts are generally that machining is cut the waste material that gets off, or simply process with this type of waste material, process and comprise shaping, cut-out, heat treatment etc.; This type of waste material is very extensive, with material, divides, and has low-carbon (LC), middle carbon, high-carbon, steel alloy etc.; With profile, divide different, bulk, arc strip, arc sheet etc.; Or the layering of several different work bits is used; Work bits can be divided into magnetic conductivity and non-magnetic from magnetic minute; From elasticity, divide and can be divided into elasticity and non-resilient; According to the corrosion situation of technological requirement and workpiece, select suitable work bits.Work bits under displacement and rust quarrel, can directly be used as metallurgical raw material.

6, work bits are when vibration is started working, cumulative volume can shrink gradually, some work bits are by between line or between pipe, sheet material by both sides in upper and lower workbench interface activity, now, elasticity adjustment part can play the effect of scraping degree of depth constant voltage, because be vibration work, and the actual travel track of workpiece fluctuates around theoretic straight line upper and lower, left and right, so work bits are often to change with workpiece contact site, wire rod or tubing garden week rust cleaning effect is consistent like this, so can arrange wire rod or the long tube material of bull of the utility model eliminates rust simultaneously; And be conducive to the durable of work bits.This utility model is also applicable to sheet material rust cleaning, at lower table, elasticity adjustment part is also set automatically adjusts the scraping degree of depth compared with wide plate material.

While 7, vibrating, rust quarrel can fall from gap between bits, and the through hole of process lower table plate enters collection rust quarrel bucket.

Dust during 8, with ramming, wire brush work is compared, and during this utility model work, dust is less, joins dust guard environmental protection more, also contributes to rust to be cut into bucket.

Before producing, prepare: by cylinder 1.7, drive 1.8 times hooks of hanging scaffold that magnechuck 3.1 is placed in to upper table face 3.2, then hanging scaffold 1.8 is turned to an angle, 1.8 times hooks of hanging scaffold and magnechuck 3.1 break off relations, the tortoise pin shape gusset of hanging scaffold 1.8 proceeds to the plate of falling L everywhere of vibration component 3, unclamp the tapered sleeve of guide rod assembly 3.7, then magnechuck 3.1 energisings, force of suction cup is adjusted in basic absorption and works and consider 3.6 to be worth doing, cylinder 1.7 drives hanging scaffold 1.8 to rise, drive whole upper vibration component 3 to rise, can carry out threading or threading or poling operation, also can carry out work bits increases, subtract operation, as mentioned above, if force of suction cup is adjusted into the full absorption bits of working up and down, can carry out work bits displacement operation.

Wearing material exhaust hood 1.7 drives whole upper vibration component 3 to move down, after preliminary implementing, magnechuck 3.1 closes electric loss of excitation, cylinder 1.7 drives whole upper vibration component 3 short distance ground several times upper and lower, work is considered to be worth doing 3.6 plain, again by hanging scaffold 1.8 gyrations, throw off the plate of falling L, 1.8 times hooks of hanging scaffold and magnechuck 3.1 hook, and cylinder 1.7 drives hanging scaffold 1.8 and magnechuck 3.1 to rise, and above reaches after suitable height, cylinder frame 1.6 connectors insert hanging scaffold 1.8 corresponding apertures, and anchorage hanging scaffold 1.8 and magnechuck 3.1, subsequently, cylinder 1.7 quits work.

Upper vibration component 3 is strained by the lower tapered sleeve of guide pillar assembly 3.7 and the guide pin bushing of lower vibration component 2 2.6 appropriateness, then tightens tapered sleeve.

Produce: first slow start vibrating motor 2.5, workpiece (A type or Type B) wouldn't be advanced, and after mixing up equipment, then increases to work speed, and meanwhile, workpiece (A type or Type B) gait of march is normal.

It is to be understood that: although above-described embodiment is to the mentality of designing of the present utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; rather than the restriction to the utility model mentality of designing; any combination, increase or modification that does not exceed the utility model mentality of designing, all falls in protection domain of the present utility model.

Claims (4)

1. the special-purpose working chamber of a rust remover, it is characterized in that forming special-purpose working chamber (23) by lower table (2.1) and upper table (3.2) docking, special-purpose working chamber (23) to tapping into, discharging opening is provided with elasticity resistance bits groups (2.2 and 3.5), work bits (2.3 and 3.6) are positioned at special-purpose working chamber (23), upper table (3.2) is provided with magnechuck (3.1), collection rust quarrel bucket (2.4) is positioned at the below of lower table (2.1), guide pin bushing (2.6) is fixed on the sidepiece of lower table (2.1), guide rod device (3.7) is fixed on upper table (3.2) sidepiece and guide rod device (3.7) coordinates with guide pin bushing (2.6) locking latch.

2. the special-purpose working chamber of rust remover according to claim 1, it is characterized in that: the chamber lid of the upper table (3.2) in special-purpose working chamber (23) covers (3.8) for elasticity presses down chamber, and elasticity presses down between chamber lid (3.8) and location-plate (3.9) and arranges elasticity adjustment part (3.3).

3. the special-purpose working chamber of rust remover according to claim 1, is characterized in that: vibration balancing piece (3.4) is housed on upper table (3.2).

4. an oscillatory type rust remover, upper table (3.2) and lower table (2.1) in lower vibration component (2) formation of the special-purpose working chamber of rust remover (23) in upper vibration component (3); Lower table (2.1) contacts with the support (1.1) in frame component (1) by elastic component (1.2); The collection rust quarrel bucket (2.4) of lower table (2.1) bottom is connected with rust quarrel cylinder (1.4) by soft cover (1.3), cylinder frame (1.6) is positioned on support (1.1), cylinder (1.7) is vertically arranged on cylinder frame (1.6) middle part, and hanging scaffold (1.8) is connected with the piston rod of cylinder (1.7) and hanging scaffold (1.8) is connected with the magnechuck (3.1) on upper table (3.2).

Images