CN208383630U - A kind of wire torque tester - Google Patents

A kind of wire torque tester Download PDF

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Publication number
CN208383630U
CN208383630U CN201821121473.7U CN201821121473U CN208383630U CN 208383630 U CN208383630 U CN 208383630U CN 201821121473 U CN201821121473 U CN 201821121473U CN 208383630 U CN208383630 U CN 208383630U
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China
Prior art keywords
sliding rail
pallet
collet
workbench
wirerope
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CN201821121473.7U
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Chinese (zh)
Inventor
钟敬财
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Ji'nan Zhong Chuang Industrial Test System Co Ltd
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Ji'nan Zhong Chuang Industrial Test System Co Ltd
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Abstract

The utility model provides a kind of wire torque tester, including workbench, sliding rail and pedestal, sliding rail is fixed on workbench top, tube chamber welds with base is in workbench bottom end, four corner of pedestal is fixedly connected with stabilizer blade, the workbench back side is welded with shield, sliding rail upper end slidably connects halt switch and Mobile base, halt switch is set to Mobile base left end, Mobile base upper end is fixedly connected with left collet, speed reducer is fixedly connected on the right side of sliding rail, speed reducer upper end is fixedly connected with right collet, application and production suitable for wire rod test, this kind of wire torque tester, torsion test is completed by the wirerope that collet torsion in left and right is connected with, workbench speed reducer rotates the right collet being attached thereto with drive by motor driven when specially working, test wire rod completes installation by being fixed to left and right collet both ends, in the process not by right collet Disconnected rotation makees constantly torsion to make to test wire rod along left collet, and the torsion week number of speed reducer and right collet is recorded by photoelectric encoder.

Description

A kind of wire torque tester
Technical field
The utility model relates to wire rod experimental technique field, specially a kind of wire torque tester.
Background technique
Wire torque tester suitable for measure diameter be 0.1-14.0mm metal material one-way or bi-directional torsion Bear the ability of plastic deformation and the defect of display wire surface and inside.
Traditional torsion testing machine is driven using turbine and worm, drives wire rod fixed simultaneously by turbine and worm rotation Tension test is carried out, rotates drive mechanism by the continuous frictional influence of the flank of tooth, generally existing precision is low, service life low problem, together When turbine and worm transmission via electronic maneuver energy be converted to mechanical energy to drive body to work, structure is complicated, be easy to produce error, And then keep measurement data inaccurate.
Utility model content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of wire torque tester, and having can be conveniently fast It the advantages that carry out wire rod torsion test of speed, the high useful life of precision is long, solves existing wire torque tester and is working When drive mechanism complexity cause error range big, measurement inaccuracy, the low problem of drive mechanism service life.
(2) technical solution
For realize it is above-mentioned can carry out wire rod torsion test easily and fast, the purpose of high useful life of precision is long, this reality Provided the following technical solutions with novel: a kind of wire torque tester, including workbench, sliding rail and pedestal, the sliding rail are fixed In workbench top, the tube chamber welds with base is fixedly connected with stabilizer blade, the workbench in workbench bottom end, four corner of pedestal The back side is welded with shield, and the sliding rail upper end slidably connects halt switch and Mobile base, and the halt switch is set to movement Seat left end, the Mobile base upper end are fixedly connected with left collet, are fixedly connected with speed reducer, the speed reducer on the right side of the sliding rail Upper end is fixedly connected with right collet, and motor is fixedly connected in the middle part of the speed reducer, and the motor and speed reducer are electrically connected, institute It states and is equipped with base at speed reducer and sliding rail spacing, the base is fixedly connected with workbench, and the base upper end is connected with photoelectricity Encoder, the photoelectric encoder and electrical connection of motor;Interlocking has pallet, the pallet upper end socket on the left of the workbench There is a wirerope, interlocking has a rolling wheel support on the left of the sliding rail, and the wirerope is through rolling wheel support left and right ends.
Further advantage, the counterweight seat that the rope hook that the pallet is equipped with by upper end is equipped with lower end is constituted, and pallet passes through Upper end rope hook is fixedly connected with wirerope, and the pallet lower end counterweight seat is for placing standard test weight, and pallet rope hook and counterweight The close welding of seat.
Further advantage, the pallet bottom end is equipped with buffering whereabouts compression spring axis, and pallet is embedded in compression spring axis top, institute It states and is equipped at least five coil spring circles in the compression spring axis of tray bottom end, and pallet is connect with compression spring axis coil compaction, the tray bottom End compression spring axis is fixedly connected with pedestal.
Fluting has round through slot, and halt switch and movement on the inside of further advantage, the halt switch and Mobile base Seat is socketed by round through slot and sliding rail, and halt switch and electrical connection of motor, and the sliding rail is a kind of steel long tube table Face is smooth, and sliding rail surface is etched with scale.
Further advantage, the rolling wheel support upper end is rotatably connected to idler wheel, and wirerope and rolling wheel support idler wheel are close Fitting, and wirerope is bending to the right by 90 degree of rolling wheel support idler wheel work.
Further advantage, the wirerope extends to the right after being bent at rolling wheel support idler wheel, and wirerope prolongs to right end It is fixed after stretching and with left collet and right collet clamping.
(3) beneficial effect
Compared with prior art, the utility model provides a kind of wire torque tester, have it is following the utility model has the advantages that
1, this kind of wire torque tester completes torsion test by the wirerope that collet torsion in left and right is connected with, specifically Workbench speed reducer rotates the right collet being attached thereto with drive by motor driven when to work, and test wire rod is by being fixed to Installation is completed at left and right collet both ends, makes test wire rod make constantly to turn round along left collet by the continuous rotation of right collet in the process Turn, and record the torsion week number of speed reducer and right collet by photoelectric encoder, by this kind without transmission kinetic energy driving torsion It tests and is carried out during moving left and right via photoelectric encoder record data compared to traditional turbine and worm transmission component Torsion test is avoided that the precision of the frictional influence driving torque of its mesh tooth face and all numbers of rotation is inclined when because of turbine and worm transmission It moves, ensure that the precision of testing machine while avoiding frictional influence testing machine drive mechanism service life;
2 and this kind of testing machine can be configured at pallet by standard test weight, pass through the wirerope that pallet therewith connects and stretch Left collet, after broken wires during torsion test, left collet is come along sliding rail to the left by Weight gravity effect at pallet Sliding, and collided after sliding to sliding rail end with halt switch and close speed reducer, thus when facilitating photoelectric encoder record fracture Torsion week number, further improve the monitoring data precision of testing machine, the operational process of testing machine via after switch control from It is dynamic to complete detection torsion record and close, it is used with the test that automatic running facilitates testing machine, improves being applicable in for testing machine Property.
Detailed description of the invention
Fig. 1 is the utility model overall structure diagram.
In figure: 1 workbench, 2 pallets, 3 wirerope, 4 rolling wheel supports, 5 sliding rails, 6 halt switches, 7 Mobile bases, 8 left folders Head, 9 shields, 10 right collets, 11 speed reducers, 12 motors, 13 photoelectric encoders, 14 bases, 15 pedestals, 16 stabilizer blades.
Specific embodiment
Described embodiment that the following will be combined with the drawings in the embodiments of the present invention, is only the utility model one Divide embodiment, instead of all the embodiments.
Referring to Fig. 1, a kind of wire torque tester, including workbench 1, sliding rail 5 and pedestal 15, the sliding rail 5 are fixed In 1 top of workbench, the pedestal 15 is welded in 1 bottom end of workbench, and 15 4 corner of pedestal is fixedly connected with stabilizer blade 16, 1 back side of workbench is welded with shield 9, and 5 upper end of sliding rail slidably connects halt switch 6 and Mobile base 7, described Halt switch 6 is set to 7 left end of Mobile base, and 7 upper end of Mobile base is fixedly connected with left collet 8, fixed company on the right side of the sliding rail 5 It is connected to speed reducer 11,11 upper end of speed reducer is fixedly connected with right collet 10, is fixedly connected with electricity in the middle part of the speed reducer 11 Machine 12, the motor 12 are electrically connected with speed reducer 11, are equipped with base 14, the machine at the speed reducer 11 and 5 spacing of sliding rail Seat 14 is fixedly connected with workbench 1, and 14 upper end of base is connected with photoelectric encoder 13, the photoelectric encoder 13 and motor 12 are electrically connected, will test wire rod it is fixed with left collet 8 and right 10 both ends of collet, speed reducer 11 is driven by motor 12 when work Rotation, the rotation of speed reducer 11 drive right collet 10 to rotate, by the continuous rotation of right collet 10 come torsion test wire rod;It is described Interlocking has pallet 2 on the left of workbench 1, and 2 upper end of pallet is socketed with wirerope 3, and interlocking has idler wheel branch on the left of the sliding rail 5 Frame 4, the wirerope 3 stretch the right side by wirerope 3 when test carries out after broken wires through 4 left and right ends of rolling wheel support Mobile base 7 is held, Mobile base 7 slides that left collet 8 is driven to hold shifting level with both hands to the left along sliding rail 5.
In conclusion the counterweight seat that the rope hook that the pallet 2 is equipped with by upper end is equipped with lower end is constituted, and pallet 2 passes through Upper end rope hook is fixedly connected with wirerope 3, and the 2 lower end counterweight seat of pallet is for placing standard test weight, and 2 rope hook of pallet and weight Code seat closely welds, and is fallen to influence pallet 2 with gravity along lower end by counterweight grammes per square metre, and wirerope is driven in dropping process 3 stretch, and are stretched with wirerope 3 to drive Mobile base 7 and 8 activity of left collet and tension test wire rod.
2 bottom end of pallet is equipped with buffering whereabouts compression spring axis, and pallet 2 is embedded in compression spring axis top, 2 bottom of pallet It holds and is equipped at least five coil spring circles in compression spring axis, and pallet 2 is connect with compression spring axis coil compaction, the 2 bottom end pressure spring of pallet Axis is fixedly connected with pedestal 15, when pallet 2 falls after testing broken wires, by the compression spring axis that is equipped with of inside and spring ring come The dropping process of buffer pallet 2 ensure that the Acceptable life of testing machine component to avoid pallet 2 impaired.
The halt switch 6 has round through slot with 7 inside of Mobile base fluting, and halt switch 6 and Mobile base 7 pass through circle Shape through slot and sliding rail 5 are socketed, and halt switch 6 and motor 12 are electrically connected, and the sliding rail 5 is a kind of steel long pipe surface light It is sliding, and 5 surface of sliding rail is etched with scale.
4 upper end of rolling wheel support is rotatably connected to idler wheel, and wirerope 3 is fitted closely with 4 idler wheel of rolling wheel support, and Wirerope 3 is bending to the right by 90 degree of 4 idler wheel of rolling wheel support work, is acted on and being fallen by pallet 2 by wirerope 3, with rolling wheel support 4 idler wheels carry out the longitudinal force variable diameter of wirerope 3 to transversely acting, act on Mobile base 7 with horizontal force.
After the wirerope 3 extends to the right after being bent at 4 idler wheel of rolling wheel support, and wirerope 3 extends to right end and with Left collet 8 is fixed with right 10 clamping of collet, acts on Mobile base 7 by wirerope 3, with Mobile base after testing broken wires 7 tensions are slided along sliding rail 5, and are contacted and shut down with halt switch in 7 sliding process of Mobile base.
The instrument wherein applied in the utility model:
The model YJS4200 of motor;
The model WHX360 of speed reducer;
The model TSI40N of photoelectric encoder;
1 workbench, 2 pallets, 3 wirerope, 4 rolling wheel supports, 5 sliding rails, 6 halt switches, 7 used in above-described embodiment Mobile base, 8 left collets, 9 shields, 10 right collets, 11 speed reducers, 12 motors, 13 photoelectric encoders, 14 bases, 15 pedestals, 16 stabilizer blades can be bought by market or private customization obtains.
Above-described embodiment is served only for that the utility model is further described, no to the specific descriptions of the utility model It can be interpreted as the restriction to scope of protection of the utility model, the technician of this field is according to the content pair of above-mentioned utility model The utility model is made some nonessential modifications and adaptations and is each fallen within the protection scope of the utility model.

Claims (6)

1. a kind of wire torque tester, including workbench (1), sliding rail (5) and pedestal (15), the sliding rail (5) are fixed on work Make platform (1) top, the pedestal (15) is welded in workbench (1) bottom end, it is characterised in that: (15) four corner of pedestal is fixed It is connected with stabilizer blade (16), workbench (1) back side is welded with shield (9), and sliding rail (5) upper end slidably connects shutdown It switchs (6) and Mobile base (7), the halt switch (6) is set to Mobile base (7) left end, and Mobile base (7) upper end is fixedly connected Have left collet (8), is fixedly connected with speed reducer (11) on the right side of the sliding rail (5), speed reducer (11) upper end is fixedly connected with Right collet (10), speed reducer (11) middle part are fixedly connected with motor (12), and the motor (12) and speed reducer (11) are electrically Base (14) are equipped at connection, the speed reducer (11) and sliding rail (5) spacing, the base (14) and workbench (1) are fixed and connected It connects, base (14) upper end is connected with photoelectric encoder (13), and the photoelectric encoder (13) and motor (12) are electrically connected; There is pallet (2) interlocking on the left of the workbench (1), pallet (2) upper end is socketed with wirerope (3), on the left of the sliding rail (5) Interlocking has rolling wheel support (4), and the wirerope (3) is through rolling wheel support (4) left and right ends.
2. a kind of wire torque tester according to claim 1, it is characterised in that: the pallet (2) is equipped with by upper end Rope hook and the counterweight seat that is equipped with of lower end constitute, and pallet (2) is fixedly connected by upper end rope hook with wirerope (3), the support Disk (2) lower end counterweight seat is for placing standard test weight, and pallet (2) rope hook is closely welded with counterweight seat.
3. a kind of wire torque tester according to claim 2, it is characterised in that: pallet (2) bottom end is equipped with slow It sweeps away and falls with compression spring axis, and pallet (2) is embedded in compression spring axis top, is equipped at least five in the compression spring axis of pallet (2) bottom end and encloses Spring ring, and pallet (2) is connect with compression spring axis coil compaction, pallet (2) the bottom end compression spring axis and pedestal (15) fixed company It connects.
4. a kind of wire torque tester according to claim 1, it is characterised in that: the halt switch (6) and movement Fluting has round through slot on the inside of seat (7), and halt switch (6) and Mobile base (7) pass through round through slot and sliding rail (5) are socketed, And halt switch (6) and motor (12) are electrically connected, and the sliding rail (5) is smooth for a kind of steel long pipe surface, and sliding rail (5) Surface is etched with scale.
5. a kind of wire torque tester according to claim 1, it is characterised in that: rolling wheel support (4) upper end turns It is dynamic to be connected with idler wheel, and wirerope (3) is fitted closely with rolling wheel support (4) idler wheel, and wirerope (3) passes through rolling wheel support (4) idler wheel make 90 degree it is bending to the right.
6. a kind of wire torque tester according to claim 5, it is characterised in that: the wirerope (3) is in idler wheel branch Extend to the right after being bent at frame (4) idler wheel, and is pressed from both sides after wirerope (3) extends to right end and with left collet (8) and right collet (10) It closes and fixes.
CN201821121473.7U 2018-07-16 2018-07-16 A kind of wire torque tester Active CN208383630U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821121473.7U CN208383630U (en) 2018-07-16 2018-07-16 A kind of wire torque tester

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821121473.7U CN208383630U (en) 2018-07-16 2018-07-16 A kind of wire torque tester

Publications (1)

Publication Number Publication Date
CN208383630U true CN208383630U (en) 2019-01-15

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110333149A (en) * 2019-07-31 2019-10-15 宇宙钢丝绳有限公司 A kind of steel cable torsion measuring device
CN111307619A (en) * 2020-04-07 2020-06-19 太原理工大学 Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof
CN111735719A (en) * 2020-06-01 2020-10-02 库卡机器人制造(上海)有限公司 Cable testing device and equipment
CN112964582A (en) * 2021-02-01 2021-06-15 南京航力机电设备有限公司 Fatigue testing machine for metal corrugated pipe
CN113008692A (en) * 2021-02-01 2021-06-22 南京航力机电设备有限公司 Tensile testing machine for metal corrugated pipe
CN113008691A (en) * 2021-02-01 2021-06-22 南京航力机电设备有限公司 Vibration testing machine for metal corrugated pipe

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110333149A (en) * 2019-07-31 2019-10-15 宇宙钢丝绳有限公司 A kind of steel cable torsion measuring device
CN110333149B (en) * 2019-07-31 2022-04-08 宇宙钢丝绳有限公司 Steel rope torsion measuring device
CN111307619A (en) * 2020-04-07 2020-06-19 太原理工大学 Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof
CN111307619B (en) * 2020-04-07 2022-06-21 太原理工大学 Steel wire rope torsion testing machine of deep well hoisting system and testing method thereof
CN111735719A (en) * 2020-06-01 2020-10-02 库卡机器人制造(上海)有限公司 Cable testing device and equipment
CN111735719B (en) * 2020-06-01 2023-05-02 库卡机器人制造(上海)有限公司 Cable testing device and equipment
CN112964582A (en) * 2021-02-01 2021-06-15 南京航力机电设备有限公司 Fatigue testing machine for metal corrugated pipe
CN113008692A (en) * 2021-02-01 2021-06-22 南京航力机电设备有限公司 Tensile testing machine for metal corrugated pipe
CN113008691A (en) * 2021-02-01 2021-06-22 南京航力机电设备有限公司 Vibration testing machine for metal corrugated pipe
CN112964582B (en) * 2021-02-01 2022-07-15 南京航力机电设备有限公司 Fatigue testing machine for metal corrugated pipe

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