CN208376053U - A kind of fiber bar material production equipment - Google Patents

A kind of fiber bar material production equipment Download PDF

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Publication number
CN208376053U
CN208376053U CN201820871867.8U CN201820871867U CN208376053U CN 208376053 U CN208376053 U CN 208376053U CN 201820871867 U CN201820871867 U CN 201820871867U CN 208376053 U CN208376053 U CN 208376053U
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CN
China
Prior art keywords
chute
silk
channel
impregnation
central hair
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Withdrawn - After Issue
Application number
CN201820871867.8U
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Chinese (zh)
Inventor
崔志军
孙佰川
应伟明
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HUAIBEI YUXIN NEW MATERIAL CO Ltd
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HUAIBEI YUXIN NEW MATERIAL CO Ltd
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Priority to CN201820871867.8U priority Critical patent/CN208376053U/en
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Publication of CN208376053U publication Critical patent/CN208376053U/en
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Abstract

The utility model provides a kind of fiber bar material production equipment, including stock shelf, sub-wire device;Stock shelf includes upper semisection and lower semisection, upper semisection: upper semisection and lower semisection are mirror-image structure, the structure of upper semisection is from upstream to downstream, x cable tray is arranged from intermediate in x-th of chute to the left, it is counted to the left among chute, x-th of cable tray on x-th of chute and the (x+1)th cable tray on (x+1)th chute, until n-th of cable tray on n-th of chute is conllinear;Wherein [1, n] x ∈;The fiber filament sent out from stock shelf is divided into outsourcing silk, central hair, impregnation silk by sub-wire device;Output is rolled into fiber bar material blank with outsourcing silk, central hair winding after impregnation silk impregnation.Multiple fibre Shu Pinghang walks, and in transmission process, will not interfere.By the way that fiber filament is divided into three tunnels, sequentially form muscle material it is outer, in, internal layer, wherein only middle layer impregnation reduces sizing material loss, it can be achieved that save sizing material.

Description

A kind of fiber bar material production equipment
Technical field
The utility model relates to fiber bar material production technical field, a kind of specifically fiber bar material production equipment.
Background technique
Muscle material is the most basic component part of roadway support in contemporary coal mine, he is by the surrounding rock consolidation in tunnel one It rises, makes country rock itself supporting itself.Present muscle material is applied not only to mine, is also used in engineering technology, side slope, tunnel, dam body Carry out main body reinforcing.
There are the deficiencies of following several respects for fiber bar material processing unit (plant) under the prior art:
Fiber bar material usually by internal impregnation silk and is wrapped in the outsourcing silk in impregnation silk table face and forms, due to muscle material diameter and The accounting of the demand of intensity, impregnation silk is larger, and multiply impregnation silk is wound the impregnation tow with certain diameter, due to impregnation After, impregnation silk table face retains a large amount of sizing materials, these sizing materials need to filter by filter tip, to reduce sizing material loss.But by It is larger in impregnation strand diameters, when passing through filter tip, it is only capable of filtering the sizing material on its surface, internal sizes can not be squeezed out, be caused The waste of sizing material.
Utility model content
The technical problems to be solved in the utility model is that in the prior art, the impregnation silk accounting of fiber bar material is larger, filtrate Not exclusively, it causes sizing material consume big, a kind of fiber bar material production equipment is provided.
The utility model solves above-mentioned technical problem by the following technical programs:
A kind of fiber bar material production equipment, including stock shelf, sub-wire device;
A kind of glass fibre stock shelf, including the mounting table to place glass fibre volume;It is spaced on the mounting table Multiple chutes are set;Glass fibre volume is placed between two neighboring chute;
The multiple chute is arranged in parallel, and offers cable tray on each chute;
Stock shelf is divided into upper semisection and lower semisection;The upper semisection is from the 1st to n-th chute, lower semisection (n+1)th To m-th of chute;
The setting rule of cable tray is:
Upper semisection: from upstream to downstream, x-th of chute is pressed from intermediate x cable tray of spaced set to the left It is counted to the left according among chute, x-th of cable tray on x-th of chute and the (x+1)th on (x+1)th chute A cable tray, until n-th of cable tray on n-th of chute is conllinear;Wherein [1, n] x ∈;
Lower semisection: from upstream to downstream, y-th of chute is pressed from intermediate y cable tray of spaced set to the right It is counted to the right according among chute, the y+1 on y-th of cable tray and the y+1 chute on y-th of chute A cable tray, until m-th of cable tray on m-th of chute is conllinear;Wherein y ∈ [n+1, m];
Cable tray on the upper semisection and lower semisection in chute middle position is conllinear;
The fiber filament sent out from stock shelf is divided into outsourcing silk, central hair, impregnation silk by the sub-wire device;The impregnation silk Output is rolled into fiber bar material blank with outsourcing silk, central hair winding after impregnation, and fiber bar material blank is followed successively by institute from inside to outside State central hair, impregnation silk, outsourcing silk.
Preferably, n cable tray is provided on the left of each chute of the lower semisection.
Preferably, the chute includes the cross bar for being fixed on two rod ends of upright bar and connection of mounting table two sides, institute State cable tray setting on the cross bar.
Preferably, the cable tray is the horizontal through hole being provided on cross bar.
Preferably, in the fixed multiple groups locating part in the upper surface of the cross bar, every group of locating part includes two position limiting piles, and two Gap between position limiting pile forms the cable tray.
Preferably, stock shelf includes multilayer mounting table;Chute is provided on every layer of mounting table.
Preferably, the chute includes the cross bar for being fixed on two rod ends of upright bar and connection of mounting table two sides, institute State cable tray setting on the cross bar.
Preferably, the cable tray is the horizontal through hole being provided on cross bar.
Preferably, in the fixed multiple groups locating part in the upper surface of the cross bar, every group of locating part includes two position limiting piles, and two Gap between position limiting pile forms the cable tray.
Preferably, stock shelf includes multilayer mounting table;Chute is provided on every layer of mounting table.
Preferably, the sub-wire device includes the first collection filament plate, the second collection filament plate;
The first collection filament plate includes that the first outsourcing silk channel, the first central hair channel, the first impregnation silk are logical from top to bottom Road;Outsourcing silk, central hair, impregnation silk respectively enter the first outsourcing silk channel, the first central hair channel, the first impregnation silk channel;
The fiber filament sent out from the first outsourcing silk channel, the first central hair channel enters the second collection filament plate, from the first impregnation The impregnation silk that silk channel is sent out enters steeping vat.
Preferably, production equipment further includes first-level filtering flitch, second level filtrate plate;
Third outsourcing silk channel, third central hair channel, filter opening are offered on the first-level filtering flitch;Multiple filter openings It is circumferentially disposed around third central passage;
The second collection filament plate includes the second outsourcing silk channel, the second central hair channel, central hair tracks positioned mechanism;Outside Bao Sicong the second outsourcing silk channel is pierced by into third outsourcing silk channel;Central hair passes through the second central hair through tracks positioned mechanism Channel enters third central hair channel;Impregnation silk enters filter opening after the steeping vat impregnation;
Central hair be immersed collodion silk be wrapped in from first-level filtering flitch come out after formed center tow enter second level filtrate plate;By The center tow of second level filtrate plate enters pre-shaping mechanism together with outsourcing silk.
Preferably, the tracks positioned mechanism is to fix a hollow tube in the second central hair channel;Under the hollow tube Trip extends at filtrate hole across third central hair channel.
Preferably, the tracks positioned mechanism is that multiple hanging rings are arranged between the second collection filament plate and second level filtrate plate, more A hanging ring is in sustained height, and central hair sequentially passes through hanging ring, third central hair channel, hanging ring enter into filtrate hole.
The utility model also provides a kind of fiber bar material production method, comprising the following steps:
1) feeding is met using one group of stock shelf or multiple groups stock shelf Side by side groupings according to the demand of fibre bundle quantity Demand;
2) shroud glass fiber roll, glass fibers are placed on the mounting table between the two neighboring chute on every group of stock shelf Dimension volume is from centre cap;
3) the threading mode of upper semisection is, tap is passed through to the cable tray in middle position on current chute, then according to It is secondary across it is next walk undercarriage on the 2nd cable tray from center to the left, until n-th of cabling on n-th of chute is logical Road;Then the n stock fibre bundle of upper semisection is sequentially passed through into corresponding cable tray on the left of lower semisection, added until being pierced by feeding;
The threading mode of lower semisection is identical as upper semisection to be finally pierced by cradle, the fibre bundle being pierced by with upper semisection jointly into Enter subsequent processing.
4) fiber filament exported from cradle is divided into outsourcing silk, central hair, impregnation silk;
5) after impregnation silk impregnation, outsourcing silk, impregnation silk, central hair is successively wound and are wrapped to form fiber bar blank;
6) it is preforming to enter pre-shaping mechanism after filter material for fiber bar blank.
Utility model has the advantages that
The upper semisection of stock shelf and the cable tray design rule of lower semisection are similar to mirror-image structure, can be by multiply fiber Beam shunts, and conllinear by tilting from the corresponding cable tray in upstream to downstream, so that multifibre is in parallel always State is walked, and in transmission process, will not be interfered, and the originating point of per share glass fibre is being in the approximation of glass fibre volume just Top extraction extracts glass fibre from glass fibre volume out more smooth.
By the way that fiber filament is divided into three tunnels, sequentially form muscle material it is outer, in, internal layer, wherein only middle layer impregnation is, it can be achieved that section About sizing material reduces sizing material loss.
The different collection silk channels design collected on filament plate by two is realized sub-wire, is especially arranged on the second collection filament plate Tracks positioned mechanism, and the mechanism one kind extends at second level filtrate plate, to guarantee that the motion profile of central hair meets the requirements, mentions The structure precision of high muscle material, to reach the design strength and performance of muscle material.
By the impregnation silk by filtrate hole in second level filtrate plate, under squeezing action, part sizing material is back to steeping vat Interior, part sizing material immerses central hair, completes the impregnation of central hair, saves glue consumption.
Detailed description of the invention
Fig. 1 is the overlooking structure diagram of feeder in the utility model;
Fig. 2 is the side formula structural schematic diagram of stock shelf in the utility model;
Fig. 3 is stock shelf another kind structural schematic diagram in the utility model;
Fig. 4 is the utility model overall structure diagram;
Fig. 5 is the overall schematic of the utility model another kind structure;
Fig. 6 is the structural schematic diagram of the first collection filament plate;
Fig. 7 is the structural schematic diagram of the second collection filament plate;
Fig. 8 is the structural schematic diagram of by-pass filtration plate;
Fig. 9 is the structural schematic diagram of secondary filtration plate.
Specific embodiment
To make the structure feature to the utility model and the effect of being reached has a better understanding and awareness, to compared with Good examples and drawings cooperate detailed description, are described as follows:
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of fiber bar material production equipment, including stock shelf 1, sub-wire device 2, steeping vat 3, First-level filtering flitch 4, second level filtrate plate 5.
As shown in Figure 1, Figure 2, Figure 3 shows, stock shelf includes the mounting table 12 to place glass fibre volume 11;Can generally it be arranged Multilayer mounting table 12.Multiple chutes 13 are arranged in interval on mounting table 12;Glass fibre volume 11 is placed on two neighboring cabling Between frame 13.Upper and lower level mounting table 12 is supported also by chute 13 to be separated.
Chute 13 provided in this embodiment is inverted U, specifically: chute 13 includes being fixed on 12 two sides of mounting table The cross bar 33 of upright bar 32 and connection two upright bars, 32 top, cable tray 131 are arranged on cross bar 33.
As shown in Figure 2 and Figure 3, cable tray 131 is the horizontal through hole being provided on cross bar 133.Or in the upper of cross bar 133 Multiple groups locating part is fixed on surface, and every group of locating part includes two position limiting piles, and the gap between two position limiting piles forms cable tray 131。
The setting rule of cable tray 131 is:
For ease of description, stock shelf is divided into upper semisection 30 and lower semisection 300;The upper semisection 30 is from the 1st to the n-th A chute 13, lower semisection 300 are the (n+1)th to m-th chute 13;
The setting rule of cable tray 131 is:
Upper semisection 30: from upstream to downstream, the certainly intermediate x cable tray of spaced set to the left of x-th of chute 13 131, and, it is counted to the left according among chute 13, x-th of cable tray 131 and (x+1)th on x-th of chute 13 (x+1)th cable tray 131 on chute 13, until n-th of cable tray 131 on n-th of chute 13 is conllinear;Its Middle x ∈ [1, n];
Lower semisection 300: from upstream to downstream, the certainly intermediate y cable tray of spaced set to the right of y-th of chute 13 131, and counted to the right according among chute 13, y-th of the cable tray 131 and y+1 on y-th of chute 13 The y+1 cable tray 131 on chute 13, until m-th of cable tray 131 on m-th of chute 13 is conllinear;Wherein y∈[n+1,m];
Cable tray 131 on upper semisection 30 and lower semisection 300 in 13 middle position of chute is conllinear.Lower semisection 300 The left side of each chute 13 be equidistantly provided with n cable tray 131, in order to the regularity of feeding, do not interfere with each other.
As shown in Fig. 4 to 9, sub-wire device 2 includes that the first collection filament plate 21, second collects filament plate 22;The first collection filament plate 21 It from top to bottom include the first outsourcing silk channel 211, the first central hair channel 212, the first impregnation silk channel 213;From cradle The fiber filament of submitting is divided into three tunnels, respectively leads to by the outsourcing silk 111 in the first outsourcing silk channel 211, by the first central hair The central hair 112 in road 212, by the impregnation silk 113 in the first impregnation silk channel 213.
The fiber filament sent out from the first outsourcing silk channel 211, the first central hair channel 212 enters the second collection filament plate 22, from The impregnation silk 113 that first impregnation silk, 113 channel 213 is sent out enters steeping vat 3.
Third outsourcing silk channel 41, third central hair channel 42, filter opening 43 are offered on the first-level filtering flitch 4;It is multiple The filter opening 43 is circumferentially disposed around third central passage;
The second collection filament plate 22 includes the second outsourcing silk channel 221, the second central hair channel 222, tracks positioned mechanism 223;Outsourcing silk 111 is pierced by from the second outsourcing silk channel 221 into third outsourcing silk channel 41;Central hair 112 is through tracks positioned Mechanism 223 passes through the second central hair channel 222 and enters third central hair channel 42;Impregnation silk 113 is after the steeping vat impregnation Into filter opening 43;
Central hair 112 be immersed collodion silk 113 be wrapped in from first-level filtering flitch 4 come out after formed center tow enter second level filtrate Plate 5;There are the 4th outsourcing silk channel 51 and a filtrate hole 52 filtering on second level filtrate plate 5 when center tow passes through filtrate hole 52 Under the squeezing action for expecting hole 52, the sizing material on 113 surface of impregnation silk, which is extruded, flows into steeping vat 3, the sizing material quilt inside impregnation silk 113 Central hair 112 is squeezed into, central hair 112 is made to complete impregnation movement.It is passed through by the center tow and outsourcing silk 111 of second level filtrate plate 5 It crosses a transition collection filament plate 6 and enters pre-shaping mechanism 7 together, until molding.
The tracks positioned mechanism 223 is to fix a hollow tube in the second central hair channel 222;The hollow tube downstream It is extended at filtrate hole 52 across third central hair channel 42, to guarantee the straightness of central hair.
Multiple hang can also be arranged between filament plate 22 and second level filtrate plate 5 to collect second in the tracks positioned mechanism 223 Ring, multiple hanging rings are in sustained height, the straightness that central hair 112 is passed through from multiple hanging rings to guarantee central hair.Hanging ring Fixed form can such as pass through cradle hangs, be suspended on top plate to be multiple, no matter which kind of mode, the height and water of hanging ring Prosposition, which is set, not to be changed because of external force, to guarantee the precision of central hair running track.
First collection filament plate, the second collection filament plate, first-level filtering flitch, second level filtrate plate fixed form can be with are as follows: in station Lower section be arranged steeping vat, top fix the first collection filament plate, second collection filament plate, first-level filtering flitch, second level filtrate plate.Steeping vat removes The entrance and exit of impregnation silk is open outer, and other positions are provided with cover board, the first collection filament plate, the second collection filament plate, level-one filtrate Plate, second level filtrate plate can be fixed on station and cover board.
A kind of fiber bar material production method, comprising the following steps:
The glass fibre of volume two volume placed side by side, the glass of volume two on the first mounting table between two neighboring chute of step 1. The direction side by side of fiber roll is consistent with cable tray direction in one line;
The rope end of step 2. every volume glass fibre volume initially pass through on first chute rolled up close to the glass fibre with its Then the outermost cable tray of corresponding side sequentially passes through n-th cabling intermediate from extroversion on n-th of chute next Channel, until being finally pierced by cradle;
The fiber filament exported from cradle is divided into outsourcing silk 111, central hair 112, impregnation silk 113 by step 3.;
After 113 impregnation of step 4. impregnation silk, outsourcing silk 111, impregnation silk 113, central hair 112 are successively wound and are wrapped to form Fiber bar blank;
It is preforming that step 5. fiber bar blank enters pre-shaping mechanism after filter material.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments Only the principles of the present invention, the utility model also has respectively on the premise of not departing from the spirit and scope of the utility model Kind changes and improvements, these changes and improvements are both fallen in the range of claimed invention.The requires of the utility model Protection scope defined by appended claims and its equivalent.

Claims (8)

1. a kind of fiber bar material production equipment, it is characterised in that: including stock shelf (1), sub-wire device (2);
The stock shelf (1) includes the mounting table (12) to place glass fibre volume (11);Between on the mounting table (12) Every the multiple chutes (13) of setting;Glass fibre volume (11) is placed between two neighboring chute (13);
The multiple chute is arranged in parallel, and offers cable tray on each chute;
Stock shelf is divided into upper semisection and lower semisection;The upper semisection is from the 1st to n-th chute, and lower semisection is (n+1)th to the M chute;
The setting rule of cable tray is:
Upper semisection (30): from upstream to downstream, the certainly intermediate x cable tray of spaced set to the left of x-th of chute (13) (131), and according to from chute (13) is intermediate count to the left, x-th of cable tray (131) on x-th of chute (13) with (x+1)th cable tray (131) on (x+1)th chute (13), until n-th of cabling on n-th of chute (13) is logical Road (131) is conllinear;Wherein [1, n] x ∈;
Lower semisection (300): from upstream to downstream, the certainly intermediate y cable tray of spaced set to the right of y-th of chute (13) (131), and according to being counted among the chute (13) to the right, y-th of cable tray (131) on y-th of chute (13) with The y+1 cable tray (131) on the y+1 chute (13), until m-th of cabling on m-th of chute (13) is logical Road (131) is conllinear;Wherein y ∈ [n+1, m];
Cable tray (131) on the upper semisection (30) and lower semisection (300) in chute (13) middle position is conllinear;
The fiber filament sent out from stock shelf (1) is divided into outsourcing silk, central hair, impregnation silk by the sub-wire device (2);The impregnation Output is rolled into fiber bar material blank with outsourcing silk, central hair winding after silk impregnation, and fiber bar material blank is followed successively by from inside to outside The central hair, impregnation silk, outsourcing silk.
2. a kind of fiber bar material production equipment according to claim 1, it is characterised in that: the chute (13) includes solid It is scheduled on the upright bar (132) of mounting table (12) two sides and connects the cross bar (133) on two upright bars (132) top, the cable tray (131) it is arranged on the cross bar (133).
3. a kind of fiber bar material production equipment according to claim 2, it is characterised in that: the cable tray (131) is The horizontal through hole being provided on cross bar (133);N cabling is provided on the left of each chute of the lower semisection (300) Channel.
4. a kind of fiber bar material production equipment according to any one of claims 1 to 3, it is characterised in that: stock shelf (1) includes Multilayer mounting table (12);Chute (13) are provided on every layer of mounting table (12).
5. a kind of fiber bar material production equipment according to claim 1, it is characterised in that: the sub-wire device (2) includes First collection filament plate (21), the second collection filament plate (22);
First collection filament plate (21) includes the first outsourcing silk channel (211), the first central hair channel (212), the from top to bottom One impregnation silk channel (213);Outsourcing silk, central hair, impregnation silk respectively enter the first outsourcing silk channel (211), the first central hair Channel (212), the first impregnation silk channel (213);
The fiber filament sent out from the first outsourcing silk channel (211), the first central hair channel (212) enters the second collection filament plate (22), The impregnation silk sent out from the first impregnation silk channel (213) enters steeping vat (3).
6. a kind of fiber bar material production equipment according to claim 5, it is characterised in that: production equipment further includes first-level filtering Flitch (4), second level filtrate plate (5);
Third outsourcing silk channel, third central hair channel (42), filter opening are offered on the first-level filtering flitch (4);It is multiple described Filter opening is circumferentially disposed around third central passage;
Second collection filament plate (22) includes the second outsourcing silk channel (221), the second central hair channel (222), center wire track Positioning mechanism (223);Outsourcing silk is pierced by from the second outsourcing silk channel (221) into third outsourcing silk channel;Central hair is through track Positioning mechanism (223) passes through the second central hair channel (222) and enters third central hair channel (42);Impregnation silk is from steeping vat (3) Enter filter opening after impregnation;
The immersed collodion silk of central hair, which is wrapped in collect from second, forms center tow into two after filament plate (22) first-level filtering flitch (4) come out Grade filtrate plate (5);Center tow by second level filtrate plate (5) enters pre-shaping mechanism together with outsourcing silk.
7. a kind of fiber bar material production equipment according to claim 6, it is characterised in that: the tracks positioned mechanism It (223) is to fix a hollow tube in the second central hair channel (222);The hollow tube is downstream through third central hair channel (42) it extends at filtrate hole (52).
8. a kind of fiber bar material production equipment according to claim 6, it is characterised in that: the tracks positioned mechanism (223) for multiple hanging rings are arranged between the second collection filament plate (22) and second level filtrate plate (5), multiple hanging rings are in sustained height, Central hair sequentially passes through hanging ring, third central hair channel (42), hanging ring enter filtrate hole (52).
CN201820871867.8U 2018-06-06 2018-06-06 A kind of fiber bar material production equipment Withdrawn - After Issue CN208376053U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820871867.8U CN208376053U (en) 2018-06-06 2018-06-06 A kind of fiber bar material production equipment

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Application Number Priority Date Filing Date Title
CN201820871867.8U CN208376053U (en) 2018-06-06 2018-06-06 A kind of fiber bar material production equipment

Publications (1)

Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108544770A (en) * 2018-06-06 2018-09-18 淮北宇鑫新型材料有限公司 A kind of fiber bar material production equipment and production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108544770A (en) * 2018-06-06 2018-09-18 淮北宇鑫新型材料有限公司 A kind of fiber bar material production equipment and production method
CN108544770B (en) * 2018-06-06 2023-09-19 淮北宇鑫新型材料有限公司 Fiber reinforcement production equipment and production method

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