CN102704073B - Coaxial bidirectional filament spreading device of beam-splitting filament and application - Google Patents

Coaxial bidirectional filament spreading device of beam-splitting filament and application Download PDF

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CN102704073B
CN102704073B CN201210214598.5A CN201210214598A CN102704073B CN 102704073 B CN102704073 B CN 102704073B CN 201210214598 A CN201210214598 A CN 201210214598A CN 102704073 B CN102704073 B CN 102704073B
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filament
twizzle
compartition
tow
exhibition
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CN102704073A (en
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于伟东
杜赵群
王东
邓成亮
于昊慧
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Donghua University
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Abstract

本发明涉及一种分束长丝同轴双向展丝器及应用。该展丝器是由对中导纱钩、使丝束展平的分展盘、分劈分隔器,对分劈丝层进行双向铺展的展丝辊、获得与前罗拉同速的驱动辊等构成,接装于固定架上,并通过固定架安装于环锭细纱机上。实现分束长丝同轴双向展丝的方法是长丝经对中导纱钩定位于分展盘平底槽的中线上,绕经分展盘完成丝束的展开;然后由分劈分隔器对称劈为具有一定间隔的两丝束层,并进入各自的单向展丝区,在螺纹槽的作用下,分别左、右展开成丝网;丝网绕经紧贴前罗拉的驱动辊输出。该展丝器可应用于超短、易掉屑、易飞花纤维和偏短、偏弱回用纤维的保护式、柔软光洁、高支复合纱和超细支的纺纱。

The invention relates to a coaxial and bidirectional filament spreader for splitting filaments and its application. The spreader is composed of a centering guide hook, a spreading disc for flattening the tow, a splitting separator, a spreading roller for bidirectional spreading of the split yarn layer, and a driving roller for obtaining the same speed as the front roller, etc. Composed, connected to the fixed frame, and installed on the ring spinning frame through the fixed frame. The method to realize the coaxial bidirectional spreading of the divided filaments is that the filaments are positioned on the center line of the flat bottom groove of the sub-display through the centering guide hook, and the tow is completed by wrapping around the sub-display; Split into two tow layers with a certain interval, and enter their respective unidirectional wire spreading areas, and under the action of the thread groove, they are respectively stretched left and right to form a wire mesh; the wire mesh is wound by the driving roller close to the front roller and output. The spreader can be applied to the spinning of ultra-short, easy-to-dust, easy-to-fly fibers and short, weak recycled fibers with protective, soft and smooth, high-count composite yarns and ultra-fine counts.

Description

分束长丝同轴双向展丝器及应用Coaxial and bi-directional filament spreader for splitting filaments and its application

技术领域technical field

本发明涉及一种环锭纺纱领域内的长丝束分束展开保护式复合纺纱装置及该装置的应用。The invention relates to a filament bundle splitting and spreading protection composite spinning device in the field of ring spinning and the application of the device.

背景技术Background technique

随着纺织业的快速发展,长丝的应用也越来越广泛,特别是在短纤维的利用方面。在纺织加工过程中的落棉、落毛等偏短、偏弱类纤维增加;回用纺织品所得纤维在长度和强度上同原纤维相比,也都有一定差距;这些偏短、偏弱类的纤维不能纺纱或纺出的纱线强力低、毛羽多等缺点。这杆就导致这一类偏短、偏弱的纤维不能被充分利用。但长丝包覆短纤的复合纱可以弥补这方面的不足,提高短纤维的利用率。With the rapid development of the textile industry, the application of filaments is becoming more and more extensive, especially in the utilization of short fibers. In the textile processing process, short and weak fibers such as noil and noil increase; the fibers obtained from recycled textiles also have a certain gap in length and strength compared with the original fibers; these short and weak fibers The fiber cannot be spun or the spun yarn has low strength and more hairiness. This rod just causes this kind of on the short side, weak fiber can not be fully utilized. However, the composite yarn of filaments covering staple fibers can make up for this deficiency and improve the utilization rate of staple fibers.

单一种类的纤维和单一结构的纱线难以克服纤维自身的不足,由不同原料组成的复合纱能最大程度的发挥不同纤维原料的优良特征,而且最大限度地弥补不同纤维的不足,且复合纱线的结构还能够赋予其更多的优良品质,复合纱可以兼有长丝和短纤纱两方面的优点。It is difficult for a single type of fiber and a single structure of yarn to overcome the deficiencies of the fiber itself. The composite yarn composed of different raw materials can maximize the excellent characteristics of different fiber materials and make up for the deficiencies of different fibers to the greatest extent. And the composite yarn The structure of the composite yarn can also give it more excellent quality, and the composite yarn can have the advantages of both filament and spun yarn.

目前短纤/长丝复合纱生产装置都是在传统环锭纺纱机构基础上进行部分改造。如王文革和李保仓的实用新型专利(专利申请号:CN200320121270.5),在纺纱支架上设置偏口集合器,纱条由皮圈嵌口经偏口集合器通道进入前皮辊,长丝经集合器前端在前皮辊与纱条汇合,使纱条与长丝形成稳定的加捻三角区。但加工而成的长丝束如何分离为单根长丝,成为了长丝短纤维复合纺纱的前提,就需要一种装置能将长丝束快速、有效地分离成单根长丝。有关长丝束分劈为单根长丝的专利报道,如马强的专利连续纤维束分散装置(公开号CN1811025A)主要由空气分离器和梳理器组成,空气分离器中有中空筒体,其上端口有分丝腔,分丝腔底面为分布有若干通气孔的分丝板,梳理器中装有梳理槽,依靠空气压力作用来完成分丝过程。余明伟的专利将丝束分解为平行单丝的收/放卷设备及方法(公开号:CN1884026A)由分筘器和张力控制装置组成,通过张力控制装置控制张力,通过分丝筘的分离作用将丝束分解成平行单丝。Joseph Lee Lifke的专利束纤维分的离方法与装置(METHOD AND APPARATUS FORSPEREADING FIBER BUNDLES)(专利号:US6049956)由数个分散鼓组成,通过改变分散鼓两端圆片的角度来使纤维束分散开,该方法设备机械部件多、机械协同性要求高。At present, the staple fiber/filament composite yarn production devices are partially modified on the basis of the traditional ring spinning mechanism. Such as Wang Wenge and Li Baocang's utility model patent (patent application number: CN200320121270.5), a partial mouth collector is set on the spinning support, the yarn sliver enters the front top roller through the passage of the partial mouth collector from the apron inlay, and the filament passes through the The front end of the collector merges with the sliver at the front top roller, so that the sliver and filament form a stable twisting triangle. However, how to separate the processed filament bundles into single filaments has become the premise of filament-short fiber composite spinning, and a device is needed to quickly and effectively separate the filament bundles into single filaments. The patent reports about the splitting of filament bundles into single filaments, such as Ma Qiang’s patented continuous fiber bundle dispersion device (publication number CN1811025A), are mainly composed of an air separator and a carding device, and a hollow cylinder is arranged in the air separator. There is a splitting chamber at the upper port, and the bottom of the splitting chamber is a splitting plate with a number of ventilation holes. The carding device is equipped with a carding groove, and the splitting process is completed by air pressure. Yu Mingwei's patent decomposes the tow into parallel monofilament rewinding/unwinding equipment and method (publication number: CN1884026A), which consists of a reed splitter and a tension control device. The tow is broken up into parallel monofilaments. Joseph Lee Lifke's patented method and device for separating fiber bundles (METHOD AND APPARATUS FORSPEREADING FIBER BUNDLES) (patent number: US6049956) consists of several dispersion drums, and the fiber bundles are dispersed by changing the angle of the discs at both ends of the dispersion drum , this method has many mechanical components and requires high mechanical coordination.

上述各相关方法,其一,都是以可纺性优秀的纤维为对象、改变成纱风格和花式或高支化为目的的纺纱,对可纺性差或根本无法纺纤维的就显得无能为力;其二,不适于偏短偏弱纤维的高支化、甚至超高支化纺纱。The above-mentioned related methods, first of all, are spinning for the purpose of changing the yarn style, fancy or high-branching of fibers with excellent spinnability, and are powerless for fibers with poor spinnability or cannot be spun at all. ; Second, it is not suitable for highly branched or even ultra-highly branched spinning of short and weak fibers.

发明内容Contents of the invention

本发明的目的是提供一种分束长丝同轴双向展丝器,先可将长丝束分劈为两束,再将两束长丝展开得到准单层的长丝层,进而解决在通用环锭纺纱机上,采用较少长丝对偏短、偏弱、难纺、甚至传统纺纱不可纺纤维的低耗、高效、高支、防飞花、掉毛和起毛的保护式纺纱问题,以提供高制成率的高支甚至超细支柔软光洁复合纱。本发明的另一个目的是提供了一种上述装置的应用。The purpose of this invention is to provide a kind of coaxial two-way filament spreader for splitting filaments, which can split the filament bundle into two bundles, and then expand the two bundles of filaments to obtain a quasi-single-layer filament layer, and then solve the problem of On the general-purpose ring spinning machine, use fewer filaments for short, weak, difficult-to-spin, or even non-spinnable fibers in traditional spinning, low-consumption, high-efficiency, high-count, anti-flying, hair loss and fluff protection spinning Problems to provide high-count even ultra-fine soft and smooth composite yarn with high yield. Another object of the present invention is to provide an application of the above device.

为了达到上述目的,本发明的技术方案是提供了一种分束长丝同轴双向展丝器,其特征在于:包括对中导纱钩,长丝经对中导纱钩对中喂入分展盘,由分展盘将长丝展开成第一丝束层,由分劈分隔器将丝束层对称劈为具有一定间隔的两束第二丝束层,两束第二丝束层在展丝辊的作用下分别向左、向右展开成左丝网及右丝网,左丝网及右丝网绕经紧贴环锭细纱机的前罗拉的驱动辊输出,对中导纱钩、分展盘、分劈分隔器、展丝辊及驱动辊连接固定架,固定架与环锭细纱机固接。In order to achieve the above object, the technical solution of the present invention is to provide a coaxial two-way yarn spreader for splitting filaments, which is characterized in that: it includes a centering guide hook, and the filaments are fed into the center through the centering guide hook. On the display tray, the filaments are expanded into the first tow layer by the sub-expansion tray, and the tow layer is symmetrically split into two second tow layers with a certain interval by the splitter. Under the action of the spreading rollers, they are unfolded to the left and right respectively to form a left screen and a right screen. The left screen and the right screen are output by the drive roller close to the front roller of the ring spinning frame, and the yarn guide hook is centered. , the spreading disc, the splitting divider, the spreading roller and the driving roller are connected with a fixed frame, and the fixed frame is fixedly connected with the ring spinning frame.

优选地,所述对中导纱钩为用于上盖式展丝成网的单圈导纱钩或用于下托式展丝成网的下引导纱钩,其中,Preferably, the centering yarn guide hook is a single-loop yarn guide hook for upper-cover type spreading and forming or a lower guiding yarn hook for bottom-supporting spreading and forming, wherein,

单圈导纱钩包括位于头端的螺旋圈,螺旋圈与第一直杆相连;The single-circle yarn guide hook includes a helical coil at the head end, and the helical coil is connected with the first straight rod;

下引导纱钩的上端为螺旋圈形上导纱钩,螺旋圈形上导纱钩与第二直杆相连,其下端为螺旋圈形下导纱钩或对所述长丝有初分展作用展纱喇叭口,下引导纱钩的上端与下端之间连接有用于将长丝弯曲下引的下滑杆。The upper end of the lower guide yarn hook is a spiral ring-shaped upper yarn guide hook, which is connected with the second straight rod, and its lower end is a spiral ring-shaped lower yarn guide hook or has an initial spreading effect on the filament Yarn spreading bell mouth, the upper end and the lower end of the lower guiding yarn hook are connected with a lower bar for bending and guiding the long filaments downward.

优选地,所述对中分展盘套接在分展轴杆上,其还包括平底槽,平底槽套接在第一轴套上,在平底槽的表面对称刻有人字形沟槽,每条人字形沟槽的分叉顶点为一个分劈点,所有分劈点的连线形成对称中线,在平底槽的两侧分别贴有n个惯性磁片,共2×n个惯性磁片,n=0~5,惯性磁片套接在第一轴套上,以惯性阻尼减速来调整分展盘的速度。Preferably, the centering sub-display is sleeved on the sub-expansion shaft, and it also includes a flat-bottomed groove, the flat-bottomed groove is sleeved on the first shaft sleeve, and herringbone grooves are symmetrically engraved on the surface of the flat-bottomed groove, each The bifurcation apex of the herringbone groove is a splitting point, and the connection of all splitting points forms a symmetrical midline. There are n inertial magnetic sheets on both sides of the flat-bottomed groove, a total of 2×n inertial magnetic sheets, n =0~5, the inertial magnetic piece is sleeved on the first shaft sleeve, and the speed of the sub-display is adjusted by inertial damping deceleration.

优选地,所述分劈分隔器包括用于初定分束间距的分劈分隔杆,分劈分隔杆上细下粗,其截面是带有尖端的流线型截面,用于无损伤分劈,分劈分隔杆设于可上下移动的上下移杆上,分劈分隔杆上移则两束所述第二丝束层之间间距加大,分劈分隔杆下移则两束所述第二丝束层之间间距减小,上下移杆连接移动架,在分劈分隔杆的下方设有压展辊,压展辊套接在压展辊轴上,压展辊一是用于加压展平两束所述第二丝束层分劈侧的堆积,另一是用于改变所述长丝对所述分展盘的包围角θ1及对所述展丝辊的包围角θ2Preferably, the splitting divider includes a splitting splitter rod for initially setting the beam splitting distance, the splitting splitter rod is thinner at the top and thicker at the bottom, and its cross section is a streamlined cross section with a pointed end, which is used for splitting without damage, splitting The splitting bar is set on the up and down moving bar that can move up and down. When the splitting bar moves up, the distance between the two bundles of the second tow layer increases, and when the splitting bar moves down, the two bundles of the second filaments The distance between the beam layers is reduced, the upper and lower moving rods are connected to the moving frame, and the spreading rollers are set under the splitting bar, and the spreading rollers are sleeved on the rolling roller shafts. The stacking of the splitting side of the two bundles of the second tow layer is used to change the wrapping angle θ 1 of the filaments to the spreading disc and the wrapping angle θ 2 to the spreading rollers.

优选地,所述展丝辊包括表面对称刻有左向多头螺纹沟槽及右向多头螺纹沟槽的辊体,所述两束第二丝束层中的任意一束通过由左向多头螺纹沟槽形成的左单向展丝区,所述两束第二丝束层中的剩余一束通过由右向多头螺纹沟槽形成的右单向展丝区,辊体套接在第二轴套上,第一惯性磁片贴在辊体的侧边并套接在第二轴套上,第二轴套套接在展丝辊轴上。Preferably, the spreading roller includes a roller body whose surface is symmetrically engraved with grooves of left-directed multi-start threads and grooves of right-directed multi-start threads, any one of the two bundles of second tow layers passes through the The left unidirectional yarn spreading area formed by the groove, the remaining one of the two second tow layers passes through the right unidirectional yarn spreading area formed by the right multi-threaded groove, and the roller body is sleeved on the second shaft On the sleeve, the first inertial magnetic sheet is attached to the side of the roller body and sleeved on the second sleeve, and the second sleeve is sleeved on the spinning roller shaft.

优选地,所述固定架包括主支架,在主支架上设有导纱钩支及移块,所述对中导纱钩及所述分劈分隔器分别与导纱钩支架及移块相连,底座的一端与主支架固接,另一端连接环锭细纱机。Preferably, the fixing frame includes a main bracket, on which a yarn guide hook and a moving block are arranged, and the centering yarn guide hook and the split divider are respectively connected with the yarn guide hook bracket and the moving block, One end of the base is fixedly connected with the main support, and the other end is connected with the ring spinning frame.

优选地,所述长丝束为无捻的人造纤维长丝、合成纤维长丝或天然蚕丝中的一种。Preferably, the filament bundle is one of untwisted man-made fiber filaments, synthetic fiber filaments or natural silk.

本发明的另一个技术方案是提供了一种上述的分束长丝同轴双向展丝器的应用,其特征在于:用于长丝含量减少一倍的、超短、易掉屑、易飞花纤维和偏短、偏弱回用纤维的保护式、柔软光洁、高支或超细支复合纱的纺纱。Another technical solution of the present invention is to provide an application of the above-mentioned split filament coaxial bidirectional filament spreader, which is characterized in that: it is used for filaments with doubled filament content, ultra-short, easy to chip, and easy to fly Spinning of protective, soft and smooth, high-count or ultra-fine-count composite yarns of fibers and short and weak recycled fibers.

本发明的原理是将一束长丝展平后对称分劈为两束,再经双向展丝辊展成两丝网,以此丝网上盖或下托、并裹缠保护两短纤维须条进行连续、均匀、基本无纤维丢失地复合纺纱。The principle of the invention is to flatten a bundle of long filaments and split them symmetrically into two bundles, and then spread them into two wire nets through two-way spreading rollers, and then cover or lower the wire nets and wrap them to protect the two short fiber strands. Carry out continuous, uniform, and basically no fiber loss composite spinning.

本发明的特点和有益效果在于:①仅在普通细纱机上增加一套分束长丝同轴双向展丝器,就解决了就解决了在长丝用量减少一倍的条件下的偏短偏弱、可纺性差、或不可纺纤维的高制成率、低毛羽量的光洁复合纱的纺纱问题,方法简捷、机构实用、安装方便、可控可调;②通过调整双向展丝器就可以方便、快捷地将长丝束展开成丝网,以达成纱结构的稳定;③可实现对不可纺纤维和回用纤维须条的下托上盖的保护,达到连续、增强、低飞花、掉毛和起毛的纺纱。The characteristics and beneficial effects of the present invention are as follows: ①Only adding a set of split filament coaxial two-way spreader on the ordinary spinning frame solves the problem of short and weak filament under the condition that the consumption of filament is doubled. , poor spinnability, high yield of non-spinnable fibers, and low hairiness of smooth composite yarn spinning, the method is simple, practical, easy to install, controllable and adjustable; ②By adjusting the bidirectional spreader It is convenient and fast to spread the long filament bundle into a wire mesh to achieve the stability of the yarn structure; ③It can realize the protection of the bottom support and upper cover of the non-spinnable fiber and recycled fiber strands, and achieve continuous, reinforced, low fly, and drop Wool and fluffed spinning.

附图说明Description of drawings

图1为分束长丝同轴双向展丝器示意图;Fig. 1 is the schematic diagram of the coaxial two-way filament spreader of beam-splitting filament;

图2为下托式导纱钩示意图;Fig. 2 is a schematic diagram of the lower support type yarn guide hook;

图3为下托式喇叭口导纱示意图;Fig. 3 is a schematic diagram of the under-supporting bell mouth yarn guide;

图4为下托式导纱工艺侧视图。Fig. 4 is a side view of the bottom support type yarn guiding process.

图中:1-对中导纱钩;2-分展盘;3-分劈分隔器;4-展丝棍;5-驱动辊;6-固定架;7-长丝;8-短纤维须条;9-前罗拉;10-复合纱;11a-螺旋圈;11b-第一直杆;12a-上导纱钩;12b-第二直杆;12c-下滑杆;12d-下导纱钩;12e-展纱喇叭口;21-人字形沟槽;22-对称中线:23-第一轴套;24-惯性磁片;25-分展轴杆;31-分劈分隔杆;32-上下移杆;33-移动架;34-压展棍;35-压展棍轴;41-左向多头螺纹沟槽;42-右向多头螺纹沟槽;43-第二轴套;44-第一惯性磁片;45-展丝棍轴;61-主支架;62-底座;63-导纱钩支架;64-移块;65-驱动辊轴;7a-左丝网、7b-右丝网;71-第一丝束层;72-第二丝束层;73a-左单向展丝区、73b-右单向展丝区。In the figure: 1-centering guide hook; 2-split disc; 3-split divider; 4-spreading rod; 5-driving roller; 6-fixing frame; 7-filament; 8-short fiber Bar; 9-front roller; 10-composite yarn; 11a-spiral circle; 11b-first straight rod; 12a-upper guide hook; 12b-second straight rod; 12e-spreading bell mouth; 21-herringbone groove; 22-symmetric center line: 23-first bushing; 24-inertial magnetic sheet; 25-spreading shaft; Rod; 33-moving frame; 34-pressing stick; 35-pressing stick shaft; 41-left multi-thread groove; 42-right multi-thread groove; 43-second bushing; 44-first inertia Magnetic sheet; 45-spreading stick shaft; 61-main support; 62-base; 63-yarn guide hook support; 64-moving block; 65-driving roller shaft; - the first tow layer; 72 - the second tow layer; 73a - the left unidirectional spinning zone, 73b - the right unidirectional spinning zone.

具体实施方式Detailed ways

为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。In order to make the present invention more comprehensible, preferred embodiments are described in detail below with accompanying drawings. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

下述各实施例均采用如图1所示的一种用于分束长丝同轴双向展丝器,包括对中导纱钩1,长丝7经对中导纱钩1对中喂入分展盘2,由分展盘2将长丝7展开成第一丝束层71,由分劈分隔器3将第一丝束层71对称劈为具有一定间隔的两束第二丝束层72,两束第二丝束层72在展丝辊4的作用下分别向左、向右展开成左丝网7a及右丝网7b,左丝网7a及右丝网7b绕经紧贴环锭细纱机的前罗拉的驱动辊5输出,驱动辊5套接在驱动辊轴65上,对中导纱钩1、分展盘2、分劈分隔器3、展丝辊4及驱动辊5连接固定架6,固定架6与环锭细纱机固接。Each of the following embodiments adopts a coaxial two-way yarn spreader for splitting filaments as shown in Figure 1, including a centering yarn guide hook 1, and the filament 7 is fed in the center through the centering yarn guide hook 1. The sub-display 2, the filament 7 is expanded into the first tow layer 71 by the sub-display 2, and the first tow layer 71 is symmetrically split into two bundles of the second tow layer with a certain interval by the splitter 3 72. Two bundles of second tow layers 72 are respectively unfolded to the left and right under the action of the spreading roller 4 to form a left screen 7a and a right screen 7b. The driving roller 5 of the front roller of the spindle spinning machine is output, and the driving roller 5 is sleeved on the driving roller shaft 65. The centering guide hook 1, the splitting disc 2, the splitting divider 3, the spreading roller 4 and the driving roller 5 The fixed frame 6 is connected, and the fixed frame 6 is fixedly connected with the ring spinning frame.

对中导纱钩1为如图1所示的用于上盖式展丝成网的单圈导纱钩或为如图2或图3所示的用于下托式展丝成网的下引导纱钩,其中,The centering guide hook 1 is a single-loop yarn guide hook used for upper-cover type spinning and forming as shown in Figure 1 or a bottom hook for bottom-supporting spinning and forming as shown in Figure 2 or Figure 3. Guide the yarn hook, where,

如图1所示,单圈导纱钩包括位于头端的螺旋圈11a,螺旋圈11a与第一直杆11b相连;As shown in Fig. 1, the single-loop yarn guide hook includes a helical loop 11a at the head end, and the helical loop 11a is connected to the first straight rod 11b;

如图2或图3所示,下引导纱钩的上端为螺旋圈形上导纱钩12a,螺旋圈形上导纱钩12a与第二直杆12b相连,其下端为螺旋圈形下导纱钩12d或如图3所示为对长丝7有初分展作用展纱喇叭口12e,下引导纱钩12的上端与下端之间连接有用于将长丝7弯曲下引的下滑杆12c。As shown in Figure 2 or Figure 3, the upper end of the lower guide yarn hook is a spiral ring-shaped upper yarn guide hook 12a, the spiral ring-shaped upper yarn guide hook 12a is connected with the second straight rod 12b, and its lower end is a spiral ring-shaped lower yarn guide Hook 12d or as shown in Figure 3 is that long filament 7 has the effect of spreading yarn bell mouth 12e, and the upper end and the lower end of lower guide yarn hook 12 are connected with the lower bar 12c that is used to bend long filament 7 and lead downward.

对中分展盘2套接在分展轴杆25上,其还包括平底槽,平底槽套接在第一轴套23上,在平底槽的表面对称刻有人字形沟槽21,每条人字形沟槽21的分叉顶点为一个分劈点,所有分劈点的连线形成对称中线22,在平底槽的两侧分别贴有n个惯性磁片24,共2×n个惯性磁片24,n=0~5,惯性磁片24套接在第一轴套23上,以惯性阻尼减速来调整分展盘2的速度。The centering sub-display 2 is sleeved on the sub-expansion shaft 25, which also includes a flat-bottomed groove, which is sleeved on the first bushing 23, and herringbone grooves 21 are symmetrically engraved on the surface of the flat-bottomed groove. The bifurcated apex of the glyph groove 21 is a splitting point, and the connection line of all splitting points forms a symmetrical midline 22, and n inertial magnetic sheets 24 are respectively pasted on both sides of the flat-bottomed groove, totaling 2×n inertial magnetic sheets 24, n=0-5, the inertial magnet 24 is sleeved on the first shaft sleeve 23, and the speed of the sub-display 2 is adjusted by inertial damping deceleration.

分劈分隔器3包括用于初定分束间距的分劈分隔杆31,分劈分隔杆31上细下粗,其截面是带有尖端的流线型截面,用于无损伤分劈,分劈分隔杆31设于可上下移动的上下移杆32上,分劈分隔杆31上移则两束所述第二丝束层72之间间距加大,分劈分隔杆31下移则两束所述第二丝束层72之间间距减小,上下移杆32连接移动架33,在分劈分隔杆31的下方设有压展辊34,压展辊34套接在压展辊轴35上,压展辊34一是用于加压展平两束所述第二丝束层72分劈侧的堆积,另一是用于改变所述长丝7对所述分展盘2的包围角θ1及对展丝辊4的包围角θ2The splitting divider 3 includes a splitting divider 31 for initially determining the beam splitting distance. The splitting divider 31 is thinner at the top and thicker at the bottom. Rod 31 is arranged on the up and down moving rod 32 that can move up and down, and the distance between the two bundles of the second tow layer 72 increases when the splitting and separating rod 31 moves up, and the splitting and separating rod 31 moves down, and the distance between the two bundles of tow layers 72 increases. The spacing between the second tow layers 72 is reduced, the up and down moving rod 32 is connected to the moving frame 33, and a spreader roller 34 is arranged below the splitting separator bar 31, and the spreader roller 34 is sleeved on the presser roller shaft 35, One of the press rolls 34 is used to pressurize and flatten the accumulation of two bundles of the second tow layer 72 on the split side, and the other is used to change the enveloping angle θ of the long filament 7 to the sub-spreading disc 2 1 and the wrapping angle θ 2 of the spreading roller 4 .

展丝辊4包括表面对称刻有左向多头螺纹沟槽41及右向多头螺纹沟槽42的辊体,两束第二丝束层72中的任意一束通过由左向多头螺纹沟槽41形成的左单向展丝区73a,两束第二丝束层72中的剩余一束通过由右向多头螺纹沟槽42形成的右单向展丝区73b,辊体套接在第二轴套43上,第一惯性磁片44贴在辊体的侧边并套接在第二轴套43上,第二轴套43套接在展丝辊轴45上。The spreading roller 4 comprises a roller body whose surface is symmetrically engraved with a leftward multi-thread groove 41 and a rightward multi-thread groove 42, and any one of the two bundles of second tow layers 72 passes through the leftward multi-thread groove 41. The left one-way spreading area 73a is formed, and the remaining one of the two second tow layers 72 passes through the right one-way spreading area 73b formed by the right-hand multi-start thread groove 42, and the roller body is sleeved on the second shaft On the sleeve 43 , the first inertial magnetic sheet 44 is attached to the side of the roller body and sleeved on the second sleeve 43 , and the second sleeve 43 is sleeved on the spinning roller shaft 45 .

固定架6包括主支架61,在主支架61上设有导纱钩支架63及移块64。对中导纱钩1中的第一直杆11b或第二直杆12b与导纱钩支架63相连。分劈分隔器3中的移动架33与移块64相连。分展轴杆25、压展辊轴35、展丝辊轴45及驱动辊轴65与主支架61相连。底座62的一端与主支架61固接,另一端连接环锭细纱机。The fixed frame 6 includes a main support 61 on which a yarn guide hook support 63 and a moving block 64 are arranged. The first straight rod 11 b or the second straight rod 12 b in the centering yarn guide 1 is connected to the yarn guide bracket 63 . The moving frame 33 in the split divider 3 is connected with the moving block 64 . The spreading shaft 25 , the pressing roll 35 , the spreading roll 45 and the driving roll 65 are connected to the main support 61 . One end of the base 62 is fixedly connected to the main support 61, and the other end is connected to the ring spinning frame.

采用上述装置的复合纺纱的步骤为:Adopt the step of the compound spinning of above-mentioned device to be:

取一长丝筒,将其上的长丝7经对中导纱钩1定位于分展盘2平底槽的对称中线22上,绕经分展盘2展开成第一丝束层71。然后,由分劈分隔器3将第一丝束层71对称劈为具有一定间隔的两束第二丝束层72,并分别进入各左单向展丝区73a及右向展丝区73b,在展丝辊4的左向多头螺纹沟槽41及右向多头螺纹沟槽42的作用下,分别向左、向右展开成左丝网7a及右丝网7b。左丝网7a及右丝网7b绕经紧贴前罗拉9的驱动辊5输出。Take a filament tube, position the filament 7 on it on the symmetrical center line 22 of the flat-bottomed groove of the sub-display 2 through the centering guide hook 1, and spread it around the sub-display 2 to form the first tow layer 71. Then, the first tow layer 71 is symmetrically split into two bundles of second tow layers 72 with a certain interval by the splitter 3, and enter each left unidirectional yarn spreading area 73a and right direction yarn spreading area 73b respectively, Under the action of the left multi-start thread groove 41 and the right multi-start thread groove 42 of the spreading roller 4, the left wire mesh 7a and the right wire mesh 7b are unfolded to the left and right respectively. The left screen 7a and the right screen 7b are wound around the driving roller 5 that is close to the front roller 9 and output.

同时,再取两筒粗纱,将两粗纱条由环锭细纱机的后罗拉喂入,经中罗拉牵伸成短纤维须条后与左丝网7a及右丝网7b同步喂入前罗拉9。当左丝网7a及右丝网7b下托或上盖两短纤维须条形成上下两层纤维结构后,在加捻三角区的回转作用下形成左丝网7a及右丝网7b紧裹各自的短纤维须条的保护式复合纱10,从而达到连续、覆盖、光洁和防掉毛的作用。At the same time, take two more tubes of roving, feed the two roving strips from the back roller of the ring spinning frame, and then feed them into the front roller 9 synchronously with the left screen 7a and the right screen 7b after being drafted into short fiber strands by the middle roller. . After the left wire mesh 7a and the right wire mesh 7b are supported or covered with two short fiber strips to form the upper and lower fiber structures, the left wire mesh 7a and the right wire mesh 7b are tightly wrapped around each other under the rotation of the twisting triangular area. The protective composite yarn 10 of short fiber strands, so as to achieve the effects of continuity, coverage, smoothness and anti-lint.

下述具体实施例1~3是对不同纤维及其线密度,即选择不同的长丝、不同的粗纱条和不同的复合比例及不同复合纺纱工艺参数,即长丝的张力、展丝棍转速、锭速、前罗拉转速,纺纱捻度。进行按本发明的长丝分束同轴双向展丝器光洁复合纺纱机构和方法的纺纱,并纺制成高支的光洁复合纱。The following specific examples 1-3 are for different fibers and their linear densities, i.e. selecting different filaments, different roving slivers and different composite ratios and different composite spinning process parameters, i.e. the tension of the filaments, the spreading rod Speed, spindle speed, front roller speed, spinning twist. Carry out the spinning according to the smooth and clean composite spinning mechanism and method of the filament beam splitting coaxial two-way spreader of the present invention, and spin into high-count clean and clean composite yarns.

记录纺纱中的每千锭每小时的纺纱断头率(个/千锭时)。根据纺纱用料纱条和长丝的质量和最终成纱的质量,计算纺纱的制成率。采用USTER仪测量成纱的条干均匀度(CV%)。采用单侧毛羽计数法测定复合纱的毛羽,所得的光洁复合纱的毛羽指数(F),指单位长度纱线内单侧面上伸出长度超过某设定长度的毛羽累计数(根/m)F=A+Be-Cl,l为毛羽的设定伸出长度(mm),A、B、C为试验常数。采用强力仪,测量成纱的断裂强度(cN/tex);断裂伸长率ε=(L-L0)/L0=△L/L0,其中,L0为原长,L为拉伸断裂时的试样长度,△L为绝对伸长值。具体实施和实际数据如下和见下表。Record the yarn breakage rate per 1,000 spindles per hour during spinning (pieces/1,000 spindles). According to the quality of spinning material sliver and filament and the quality of final yarn, calculate the spinning rate. The evenness (CV%) of the yarn was measured with a USTER instrument. The hairiness of the composite yarn is measured by the single-side hairiness counting method. The hairiness index (F) of the obtained smooth composite yarn refers to the cumulative number of hairiness (roots/m) that protrudes from one side of the yarn per unit length and exceeds a certain length. F=A+Be -Cl , l is the set extension length (mm) of hairiness, and A, B, C are test constants. Use a strength meter to measure the breaking strength (cN/tex) of the yarn; the elongation at break ε=(LL 0 )/L 0 =△L/L 0 , where L 0 is the original length, and L is the time of tensile fracture The length of the sample, ΔL is the absolute elongation value. The specific implementation and actual data are as follows and see the table below.

实施例1:纺制回用棉/粘胶长丝复合纱Embodiment 1: Spinning recycled cotton/viscose filament composite yarn

采用本发明的用于长丝分束同轴双向展丝器,将粘胶长丝束按上述分劈展纱方法进行分劈和展纱成两丝网,而后在前罗拉钳口处分别与两束回用棉纤维须条进行加捻复合,形成光洁复合纱,具体工艺参数如下表所示。所纺成的粘胶长丝分劈展纱裹缠回用落棉短纤维须条的光洁复合纱,成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the coaxial two-way yarn spreading device that is used for filament beam splitting of the present invention, carry out splitting and spreading into two silk nets with viscose long filament bundle by above-mentioned splitting and spreading method, and then at the front roller nip place and respectively Two bundles of recycled cotton fiber strands are twisted and composited to form a smooth composite yarn. The specific process parameters are shown in the table below. The spun viscose filament is split into a smooth composite yarn wrapped with noil short fiber strands, and the hairiness index, twist angle, breaking strength, elongation at break and yarn fineness of the yarn are different The uniform rate is listed in the table below. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.

实施例2:纺制土种毛/蚕丝复合纱Embodiment 2: Spinning soil seed hair/silk composite yarn

采用本发明的用于长丝分束同轴双向展丝器,将蚕丝束按上述分劈展纱方法进行分劈和展纱成两丝网,而后在前罗拉钳口处分别与两束土种毛纤维须条进行加捻复合,形成光洁复合纱,具体工艺参数如下表所示。所纺成的蚕丝分劈展纱裹缠土种毛短纤维须条的光洁复合纱,成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the coaxial two-way silk spreader that is used for filament splitting of the present invention, carry out splitting and spreading into two silk nets with silk bundle according to above-mentioned splitting and spreading method, and then separate with two bundles of soil at the nip of front roller The seed wool fiber strands are twisted and combined to form a smooth composite yarn. The specific process parameters are shown in the table below. The spun silk split yarn is a smooth composite yarn wrapped with short fibers of soil species hair. The hairiness index, twist angle, breaking strength, elongation at break and yarn fineness unevenness of the yarn are as follows listed in the table. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.

实施例3:回用羊绒/锦纶长丝复合纱Example 3: Recycling cashmere/nylon filament composite yarn

采用本发明的用于长丝分束同轴双向展丝器,将锦纶长丝按上述分劈展纱方法进行分劈和展纱成两丝网,而后在前罗拉钳口处分别与两束回用羊绒纤维须条进行加捻复合,形成光洁复合纱,具体工艺参数如下表所示。所纺成的锦纶长丝分劈展纱裹缠回用羊绒短纤维须条的光洁复合纱,成纱的毛羽指数、捻回角、断裂强度、断裂伸长率及纱条细度不匀率见下表所列。其中纺纱制成率很高,表示飞花、掉屑、断头等纤维丢失很少;毛羽数也很少,表示成纱的光洁度好;千锭时断头率因长丝的连续和保护而极低,表示成纱加工的可纺性好和加工效率高。纺纱过程无明显的纤维丢失和飞花,钢领圈、板干净,证明此夹持保护式复合纺纱的有效性。Adopt the coaxial two-way yarn spreading device for filament beam splitting of the present invention, carry out splitting and spreading yarn into two silk nets with nylon filament according to above-mentioned splitting yarn spreading method, and then separate with two beams at the nip place of front roller Recycled cashmere fiber strands are twisted and composited to form a smooth composite yarn. The specific process parameters are shown in the table below. The spun nylon filament is split into a smooth composite yarn wrapped with cashmere staple fiber. The hairiness index, twist angle, breaking strength, elongation at break and yarn fineness unevenness of the yarn See list below. Among them, the spinning rate is very high, which means that there is very little loss of fiber such as flying flowers, shavings, and broken ends; Low, indicating good spinnability and high processing efficiency in yarn forming. During the spinning process, there is no obvious fiber loss and fly, and the ring and plate are clean, which proves the effectiveness of this clamping and protecting composite spinning.

分束长丝同轴双向展丝器复合纺纱工艺参数与纱线品质指标Process Parameters and Yarn Quality Indexes of Coaxial Bidirectional Spinner Composite Spinning for Split Filaments

Claims (7)

1. one kind of point of beam filament coaxial two-direction yarn spreading device, it is characterized in that: comprise centering twizzle (1), long filament (7) is through centering twizzle (1) centering feeding point exhibition dish (2), by a point exhibition dish (2), long filament (7) is launched into the first tow layer (71), by compartition separator (3), tow layer (71) symmetry is split to two bundle the second tow layers (72) for having certain intervals, two bundle the second tow layers (72) are distinguished left under the effect of exhibition roll dies (4), be launched into left silk screen (7a) and right silk screen (7b) to the right, left silk screen (7a) and right silk screen (7b) pile warp are close to driven roller (5) output of the front roller of ring throstle, centering twizzle (1), divide exhibition dish (2), compartition separator (3), exhibition roll dies (4) and driven roller (5) Connection Bracket (6), fixed mount (6) is affixed with ring throstle,
Described point of exhibition dish (2) is socketed on point showing shaft bar (25), it also comprises flat-bottom slot, flat-bottom slot is socketed on the first axle sleeve (23), be carved with herringbone groove (21) in the surface of flat-bottom slot symmetry, the bifurcated summit of every herringbone groove (21) is a compartition point, the line of all compartition points forms symmetrical center line (22), post respectively n inertia magnetic sheet (24) in the both sides of flat-bottom slot, totally 2 × n inertia magnetic sheet (24), n=0 ~ 5, inertia magnetic sheet (24) is socketed on the first axle sleeve (23), slow down to adjust the speed of centering feeding point exhibition dish (2) with inertia damping.
2. one as claimed in claim 1 is divided beam filament coaxial two-direction yarn spreading device, it is characterized in that: described centering twizzle (1) for for upper cover type exhibition silk individual pen twizzle into the net or into the net for lower supporting type exhibition silk under draw twizzle, wherein,
Individual pen twizzle comprises the spiral coil (11a) that is positioned at head end, and spiral coil (11a) is connected with the first straight-bar (11b);
Under draw twizzle upper end be twizzle on spiral cast (12a), twizzle on spiral cast (12a) is connected with the second straight-bar (12b), its lower end is twizzle under spiral cast (12d) or described long filament (7) had to just point abduction exhibition yarn horn mouth (12e), under draw and between the top and bottom of twizzle (12), be connected with for by the drop shot (12c) drawing under long filament (7) bending.
3. one as claimed in claim 1 is divided beam filament coaxial two-direction yarn spreading device, it is characterized in that: described compartition separator (3) comprises for just determining the compartition partition rod (31) of beam splitting spacing, compartition partition rod (31) is up-thin-low-thick, its cross section is to be with cuspidated streamline section, for not damaged compartition, compartition partition rod (31) is located on moving up and down and is moved down on bar (32), on compartition partition rod (31), move spacing increasing between described the second tow layer (72) of two bundles, compartition partition rod (31) moves down spacing between described the second tow layer (72) of two bundles and reduces, on move down bar (32) connect movable stand (33), be provided with press-stretched roller (34) in the below of compartition partition rod (31), press-stretched roller (34) is socketed on press-stretched roll shaft (35), press-stretched roller (34) the one, flattens the accumulation of described the second tow layer (72) the compartition side of two bundles for pressurizeing, another is for changing the angle of contact θ of described long filament (7) to described point of exhibition dish (2) 1and angle of contact θ to described exhibition roll dies (4) 2.
4. one as claimed in claim 1 is divided beam filament coaxial two-direction yarn spreading device, it is characterized in that: described exhibition roll dies (4) comprises that surperficial symmetry is carved with the roll body of left-hand multiple thread groove (41) and dextrad multiple thread groove (42), any a branch of unidirectional Zhan Si district, a left side (73a) being formed by left-hand multiple thread groove (41) that passes through in described two bundle the second tow floor (72), residue in described two bundle the second tow floor (72) is a branch of by the unidirectional Zhan Si district, the right side (73b) being formed by dextrad multiple thread groove (42), roll body is socketed on the second axle sleeve (43), the first inertia magnetic sheet (44) is attached to the side of roll body and is socketed on the second axle sleeve (43), the second axle sleeve (43) is socketed on exhibition roll dies axle (45).
5. one as claimed in claim 1 is divided beam filament coaxial two-direction yarn spreading device, it is characterized in that: described fixed mount (6) comprises main support (61), on main support (61), be provided with twizzle support (63) and move piece (64), described centering twizzle (1) and described compartition separator (3) are respectively with twizzle support (63) and move piece (64) and be connected, one end of base (62) and main support (61) are affixed, other end connecting ring spindle spinning frame.
6. one as claimed in claim 1 is divided beam filament coaxial two-direction yarn spreading device, it is characterized in that: described long filament (7) is the one in non-twist artificial fibre long filament, synthetic fiber filament or natural silk.
7. an application for as claimed in claim 1 point of beam filament coaxial two-direction yarn spreading device, is characterized in that: reduce spinning one times, ultrashort, the protection that easily falls bits, easily flying cotton fibers and partially short, reclaimed fibre on the weak side, soft bright and clean, Gao Zhi or ultra-fine composite yarn for long filament content.
CN201210214598.5A 2012-06-26 2012-06-26 Coaxial bidirectional filament spreading device of beam-splitting filament and application Expired - Fee Related CN102704073B (en)

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CN108625017A (en) * 2017-07-18 2018-10-09 李文雅 A kind of colored Yarn spinning method of traversing discoloration based on ring throstle
TW202041732A (en) * 2019-04-10 2020-11-16 奧地利商蘭仁股份有限公司 Lyocell fiber tow, its manufacture and use
CN115896995B (en) * 2022-09-13 2024-10-29 东华大学 Multifilament collision frequency adjustable filament spreading device and method and application

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US3664115A (en) * 1970-04-06 1972-05-23 Celanese Corp Method of making a semi-continuous filament combination yarn
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