CN209066135U - A kind of starching bobbin production line - Google Patents

Abstract

The utility model relates to a kind of starching bobbin production lines, it includes from bobbin cradle, screen reed, tension roll device, sizing machine, sub-wire device and the tube-making machine being sequentially arranged front to back, the sizing machine includes rack, stock tank is provided in the rack, former and later two starching units are set in the stock tank, the starching unit includes multiple sizing rollers, a reduction gearbox and a fixed pulley are provided with below each starching unit, successively around being equipped with transmission belt between multiple sizing rollers of the output end of reduction gearbox, fixed pulley and starching unit.A kind of starching bobbin production line of the utility model, the yarn come out from bobbin cradle is by supporting starching bobbin by tube-making machine again after sizing machine starching, starching bobbin is directlyed adopt when sample to be produced, can satisfy the requirement of small lot production, is conducive to the market competitiveness for promoting enterprise.

Description

A kind of starching bobbin production line

Technical field

The utility model relates to a kind of starching bobbin production lines, belong to spinning industrial technical field.

Background technique

Currently, in order to adapt to the demand in market, wool manufacturing develops to lightening, fine and smoothization, superior direction, is made Warp thread also is converted into being produced using single-warp single-abb yarn by traditional using strand production.Due in the cross section of single thread Number of fiber it is few, so single thread wool yarns compared to traditional strand wool yarns have low, the elastic strong, filoplume of strength it is thick and grow, The characteristics of being not easy docile.Using existing sectional warper to sheep single thread wool yarn carry out warping, due to yarn from bobbin cradle through whole It enters directly on swift after reed, then is wound up into warp beam by swift, obtained warp thread easily breaks end in weaving, is open It is unclear, be also easy to produce float, reduce wool fabric quality.In order to solve this technical problem, cotton yarn starching is generallyd use at present Machine is before warping first to wool sizing (as shown in Figure 1).Yarn is to be carried out at starching before weaving using large-scale sizing machine at present Reason, the device is complicated for existing sizing machine, and volume is big, and equipment cost is high, therefore sizing machine is generally only adapted to produce in enormous quantities.So And textile trade process, it is to take batch-order production mostly, needs repeatedly to draw a design to design sample before producing order, confirms The period of sample is longer, is not suitable for producing in enormous quantities, therefore how enterprise improves weaving process, and the batch that can become larger is small Batch production is beneficial to promote the market competitiveness of enterprise to meet the requirement of small lot sample.

Utility model content

Technical problem to be solved in the utility model is to provide a kind of starching bobbin production line for the above-mentioned prior art, For the yarn come out from bobbin cradle by being made starching bobbin by tube-making machine again after sizing machine starching, when sample, directlys adopt starching Bobbin is produced, and can satisfy the requirement of small lot production, is conducive to the market competitiveness for promoting enterprise.

The technical scheme in the invention for solving the above technical problem are as follows: a kind of starching bobbin production line, it includes certainly Bobbin cradle, screen reed, tension roll device, sizing machine, sub-wire device and the tube-making machine being sequentially arranged front to back.

Preferably, infrared self-stop device is provided between the sub-wire device and tube-making machine.

Preferably, the bobbin cradle includes fixed bracket, and the fixed bracket includes the two rows of columns in left and right, and left and right is two rows of vertical It is provided with upper and lower crossbeam on column, multiple reel cages, the two rows of the upper end of the column in left and right are provided between the upper beam and lower beam Between be provided with and be provided with two Mobile bases in left and right, the shifting from multiple guide rails for being sequentially arranged front to back, each guide rail It is provided with idler wheel on dynamic seat, is connected by a connecting shaft with a support shaft between multiple Mobile bases of the same side, it is described It is provided with first rotating shaft on front side of fixed bracket, the first sprocket wheel, the first rotating shaft front end setting are provided in the first rotating shaft There is handwheel, the connecting shaft front end is provided with the second sprocket wheel, is connected between first sprocket wheel and the second sprocket wheel by chain, The guide rail side is provided with rack gear, is provided with multiple third sprocket wheels in the connecting shaft, multiple third sprocket wheels respectively with it is multiple The rack gear of guide rail side matches, and multiple yarn guides are provided in the support shaft.

Preferably, the sizing machine includes rack, and stock tank is provided in the rack, former and later two are arranged in the stock tank Starching unit, the starching unit include multiple sizing rollers, and a reduction gearbox is provided with below each starching unit and is centainly slided Wheel, successively around being equipped with transmission belt between multiple sizing rollers of the output end of reduction gearbox, fixed pulley and starching unit.

Preferably, be provided with motor on rear side of rack, between former and later two reduction gearboxes and the reduction gearbox of rear side and motor it Between be connected by shaft coupling.

Preferably, it is provided with tensioning wheel between the reduction gearbox and fixed pulley, is set along the vertical direction above the tensioning wheel It is equipped with lifting cylinder, the tensioning wheel is connected with lifting cylinder lower end.

Preferably, the stock tank rear is provided with drying unit, and floating pressure is provided between the stock tank and drying unit Sizing device.

Preferably, the floating Pulp scraping device includes sink, and cleaning solution is provided in the sink, is set in the cleaning solution It is equipped with squeezing roller, the squeezing roller floats on cleaning solution surface, and the squeezing roller upper surface is exposed to sink.

Preferably, the sub-wire device includes hold-down support, and wire sub-panel, the wire sub-panel are provided on the hold-down support Front side is provided with support plate, and front support rod and back support rod are provided in the support plate, and the height of the front support rod is lower than Back support rod is provided with bracket, is hinged on rear side of the bracket with back support rod between the front support rod and back support rod, institute It states and offers sliding slot on front side of bracket, pin shaft is provided on the front support rod, the pin shaft is placed in sliding slot, on the bracket It is evenly arranged with a plurality of card slot, is provided with carrying roller in the card slot.

Preferably, the infrared self-stop device includes vertical support rod, is set from top to bottom on front side of the vertical support rod It is equipped with multiple infra-red ray detection devices.

Compared with the prior art, the advantages of the utility model are:

1, the yarn that the utility model comes out from bobbin cradle is by being made starching cylinder by tube-making machine again after sizing machine starching Son, when sample, directly adopt starching bobbin and are produced, and can satisfy the requirement of small lot production, are conducive to the city for promoting enterprise Field competitiveness；

2, the yarn guide of the bobbin cradle of the utility model is installed in support shaft, and support shaft can be controlled by rotating handwheel It is mobile, to adjust the distance between yarn guide and reel cage, the installation and removal of bobbin on reel cage can not only be facilitated, and Be conducive to adjust the yarn angle of yarn guide；

3, the utility model sizing machine carries out starching in starching unit, and starching unit rear is provided with floating squeezing unit, Slurries that can not only be extra on convenient sizing line extrude, and can easily adjust the pressure between squeezing roller and yarn Power；

4, it is provided with the bracket of inclination arrangement on front side of the utility model sub-wire device, is provided with multiple carrying rollers, energy on bracket It is enough that yarn is divided into multilayer, it is more advantageous to the wire sub-panel sub-wire operation of rear side.

Detailed description of the invention

Fig. 1 is the flow diagram of weaving slitting starching at present.

Fig. 2 is a kind of structural schematic diagram of starching bobbin production line of the utility model.

Fig. 3 is the structural schematic diagram of bobbin cradle in Fig. 2.

Fig. 4 is the top view of Fig. 3.

Fig. 5 is the structural schematic diagram of sizing machine in Fig. 2.

Fig. 6 is the structural schematic diagram of floating squeezing unit in Fig. 5.

Fig. 7 is the structural schematic diagram of sub-wire device in Fig. 2.

Fig. 8 is the result schematic diagram of infrared self-stop device in Fig. 2.

Wherein:

Bobbin cradle 1

Fixed bracket 1-1

Column 1-1-1

Upper beam 1-1-2

Lower beam 1-1-3

Reel cage 1-2

Guide rail 1-3

Mobile base 1-4

Connecting shaft 1-5

Support shaft 1-6

First rotating shaft 1-7

First sprocket wheel 1-8

Handwheel 1-9

Second sprocket wheel 1-10

Rack gear 1-11

Third sprocket wheel 1-12

Yarn guide 1-13

Screen reed 2

Tension roll device 3

Sizing machine 4

Rack 4-1

Stock tank 4-2

Starching unit 4-3

Sizing roller 4-3-1

Reduction gearbox 4-4

Fixed pulley 4-5-1

Transmission belt 4-6

Motor 4-7

Shaft coupling 4-8

Tensioning wheel 4-9

Lifting cylinder 4-10

Drying unit 4-11

Floating squeezing unit 4-12

Sink 4-12-1

Cleaning solution 4-12-2

Squeezing roller 4-12-3

Sub-wire device 5

Hold-down support 5-1

Wire sub-panel 5-2

Support plate 5-3

Front support rod 5-4

Back support rod 5-5

Bracket 5-6

Sliding slot 5-7

Pin shaft 5-8

Card slot 5-9

Carrying roller 5-10

Sectional warper 6

Infrared self-stop device 7

Vertical support rod 7-1

Infra-red ray detection device 7-2

Tube-making machine 8.

Specific embodiment

The utility model is described in further detail below in conjunction with figure embodiment.

One of the present embodiment fabric small lot sample production method, it the following steps are included:

Step 1: being packed into corresponding bobbin on bobbin cradle according to fabric silk density requirements；

Step 2: the yarn extraction of bobbins all on bobbin cradle is penetrated screen reed, it is brought to yarn in a certain range,

So that its extruding is formed piece yarn Step 3: entering tension roll device from the yarn that screen reed comes out, and there is yarn Some tension；

Step 4: entering sizing machine from the yarn that tension roll device comes out carries out starching；

Step 5: the yarn after starching enters tube-making machine after wire sub-panel sub-wire is made corresponding starching bobbin；

Step 6: the directly upper loom of manufactured starching bobbin is carried out small-scale sample.

As shown in Fig. 2~Fig. 8, one of the present embodiment starching bobbin production line, it includes being sequentially arranged front to back certainly Bobbin cradle 1, screen reed 2, tension roll device 3, sizing machine 4, sub-wire device 5 and tube-making machine 8；

Infrared self-stop device 7 is provided between the sub-wire device 5 and tube-making machine 8；

The bobbin cradle 1 includes fixed bracket 1-1, and the fixed bracket 1-1 includes the two rows of column 1-1-1 in left and right, left and right Upper beam 1-1-2 and lower beam 1-1-3, the upper beam 1-1-2 and lower beam 1-1-3 are provided on two rows of column 1-1-1 Between be provided with multiple reel cage 1-2, be provided with that oneself is sequentially arranged front to back between the two rows upper end column 1-1-1 of left and right multiple leads It is provided on rail 1-3, each guide rail 1-3 on left and right two Mobile bases 1-4, the Mobile base 1-4 and is provided with idler wheel, be located at same It is connected between multiple Mobile base 1-4 of side by a connecting shaft 1-5 and a support shaft 1-6, on front side of the fixed bracket 1-1 It is provided with first rotating shaft 1-7, the first sprocket wheel 1-8, the setting of the front end the first rotating shaft 1-7 are provided on the first rotating shaft 1-7 Have a handwheel 1-9, the front end the connecting shaft 1-5 be provided with the second sprocket wheel 1-10, the first sprocket wheel 1-8 and the second sprocket wheel 1-10 it Between be connected by chain, the side the guide rail 1-3 is provided with rack gear 1-11, is provided with multiple thirds on the connecting shaft 1-5 Sprocket wheel 1-12, multiple third sprocket wheel 1-12 are matched with the rack gear 1-11 of the side multiple guide rail 1-3 respectively, the support shaft 1-6 On be provided with multiple yarn guide 1-13；

The sizing machine 4 includes rack 4-1, and stock tank 4-2 is provided in the rack 1, setting front and back in the stock tank 4-2 Two starching units 4-3, the starching unit 4-3 include multiple sizing roller 4-3-1, are respectively provided with below each starching unit 4-3 Have a reduction gearbox 4-4 and a fixed pulley 4-5, the output end of reduction gearbox 4-4, fixed pulley 4-5 and starching unit 4-3 it is multiple on Successively around being equipped with transmission belt 4-6 between slurry roller 4-3-1；

It is provided with motor 4-7 on rear side of rack 4-1, between former and later two reduction gearboxes 4-4 and the reduction gearbox 4-4 of rear side and electricity It is connected between machine 4-7 by shaft coupling 4-8；

Tensioning wheel 4-9 is provided between the reduction gearbox 4-4 and fixed pulley 4-5, the top tensioning wheel 4-9 is along vertical side To lifting cylinder 4-10 is provided with, the tensioning wheel 4-9 is connected with the lower end lifting cylinder 4-10；

The rear the stock tank 4-2 is provided with drying unit 4-11；

Floating squeezing unit 4-12 is provided between the stock tank 4-2 and drying unit 4-11；

The floating Pulp scraping device 4-12 includes sink 4-12-1, is provided with cleaning solution 4-12- in the sink 4-12-1 Squeezing roller 4-12-3 is provided in 2, the cleaning solution 4-12-2, the squeezing roller 4-12-3 floats on cleaning solution 4-12-2 table Face, the upper surface the squeezing roller 4-12-3 are exposed to sink 4-12-1, and the squeezing roller 4-12-3 is less than cleaning solution using density Material be made, such as engineering plastics, squeezing roller can be in cleaning solution surface pivots, in the process with yarn transmission process The extra slurries of yam surface can be extruded, the slurries of mud jacking roller surface are dry as the constantly cleaned liquid of squeezing roller rotation cleans Only, by adjusting the pressure size between the adjustable squeezing roller of cleaning solution height and yarn；

The sub-wire device 5 includes hold-down support 5-1, is provided with wire sub-panel 5-2 on the hold-down support 5-1, and described point It is provided with support plate 5-3 on front side of filament plate 5-2, front support rod 5-4 and back support rod 5-5 is provided on the support plate 5-3, it is described The height of front support rod 5-4 is lower than back support rod 5-5, is provided with bracket 5- between the front support rod 5-4 and back support rod 5-5 It is hinged on rear side of 6, the bracket 5-6 with back support rod 5-5, offers sliding slot 5-7, the front support on front side of the bracket 5-6 Pin shaft 5-8 is provided on bar 5-4, the pin shaft 5-8 is placed in sliding slot 5-7, is evenly arranged with a plurality of card on the bracket 5-6 Carrying roller 5-10 is provided in slot 5-9, the card slot 5-9；

The infrared self-stop device 7 includes vertical support rod 7-1, is set from top to bottom on front side of the vertical support rod 7-1 It is equipped with multiple infra-red ray detection device 7-2；

In addition to the implementation, the utility model further includes having other embodiments, all to use equivalents or equivalent The technical solution that alternative is formed, should all fall within the protection scope of the utility model claims.

Claims (10)

1. a kind of starching bobbin production line, it is characterised in that: it includes from bobbin cradle (1), the screen reed being sequentially arranged front to back (2), tension roll device (3), sizing machine (4), sub-wire device (5) and tube-making machine (8).

2. a kind of starching bobbin production line according to claim 1, it is characterised in that: the sub-wire device (5) and cylinder processed Infrared self-stop device (7) are provided between machine (8).

3. a kind of starching bobbin production line according to claim 1, it is characterised in that: the bobbin cradle (1) includes fixing Bracket (1-1), the fixed bracket (1-1) include the two rows of columns (1-1-1) in left and right, are all provided on the two rows of columns (1-1-1) in left and right It is equipped with upper beam (1-1-2) and lower beam (1-1-3), is provided between the upper beam (1-1-2) and lower beam (1-1-3) more A reel cage (1-2), left and right are provided between two rows of upper ends column (1-1-1) from the multiple guide rails (1-3) being sequentially arranged front to back, It is provided with two Mobile bases (1-4) in left and right on each guide rail (1-3), is provided with idler wheel on the Mobile base (1-4), is located at same It is connected by a connecting shaft (1-5) with a support shaft (1-6) between multiple Mobile bases (1-4) of side, the fixed bracket It is provided with first rotating shaft (1-7), is provided with the first sprocket wheel (1-8) on the first rotating shaft (1-7), described first on front side of (1-1) The front end shaft (1-7) is provided with handwheel (1-9), and connecting shaft (1-5) front end is provided with the second sprocket wheel (1-10), and described first It is connected between sprocket wheel (1-8) and the second sprocket wheel (1-10) by chain, guide rail (1-3) side is provided with rack gear (1- 11) multiple third sprocket wheels (1-12), are provided on the connecting shaft (1-5), multiple third sprocket wheels (1-12) are led with multiple respectively The rack gear (1-11) of the side rail (1-3) matches, and is provided with multiple yarn guides (1-13) on the support shaft (1-6).

4. a kind of starching bobbin production line according to claim 1, it is characterised in that: the sizing machine (4) includes rack (4-1) is provided with stock tank (4-2) on the rack (4-1), former and later two starching units (4- is arranged in the stock tank (4-2) 3), the starching unit (4-3) includes multiple sizing rollers (4-3-1), is provided with a deceleration below each starching unit (4-3) Case (4-4) and a fixed pulley (4-5), the output end of reduction gearbox (4-4), fixed pulley (4-5) and starching unit (4-3) it is multiple Successively around being equipped with transmission belt (4-6) between sizing roller (4-3-1).

5. a kind of starching bobbin production line according to claim 4, it is characterised in that: be provided with electricity on rear side of rack (4-1) Machine (4-7) passes through shaft coupling between former and later two reduction gearboxes (4-4) and between the reduction gearbox (4-4) and motor (4-7) of rear side (4-8) is connected.

6. a kind of starching bobbin production line according to claim 4, it is characterised in that: the reduction gearbox (4-4) slides with fixed It is provided with tensioning wheel (4-9) between wheel (4-5), is provided with lifting cylinder (4- along the vertical direction above the tensioning wheel (4-9) 10), the tensioning wheel (4-9) is connected with the lower end lifting cylinder (4-10).

7. a kind of starching bobbin production line according to claim 4, it is characterised in that: the stock tank rear (4-2) setting Have drying unit (4-11), is provided with floating squeezing unit (4-12) between the stock tank (4-2) and drying unit (4-11).

8. a kind of starching bobbin production line according to claim 7, it is characterised in that: the floating squeezing unit (4-12) It including sink (4-12-1), is provided with cleaning solution (4-12-2) in the sink (4-12-1), in the cleaning solution (4-12-2) It is provided with squeezing roller (4-12-3), the squeezing roller (4-12-3) floats on the surface cleaning solution (4-12-2), the squeezing roller (4- 12-3) upper surface is exposed to sink (4-12-1).

9. a kind of starching bobbin production line according to claim 1, it is characterised in that: the sub-wire device (5) includes solid Determine support (5-1), be provided with wire sub-panel (5-2) on the hold-down support (5-1), is provided with branch on front side of the wire sub-panel (5-2) Fagging (5-3) is provided with front support rod (5-4) and back support rod (5-5), the front support rod (5- on the support plate (5-3) 4) height is lower than back support rod (5-5), is provided with bracket (5- between the front support rod (5-4) and back support rod (5-5) 6) it, is hinged on rear side of the bracket (5-6) with back support rod (5-5), offers sliding slot (5-7), institute on front side of the bracket (5-6) It states and is provided on front support rod (5-4) pin shaft (5-8), the pin shaft (5-8) is placed in sliding slot (5-7), the bracket (5-6) On be evenly arranged with a plurality of card slot (5-9), is provided with carrying roller (5-10) in the card slot (5-9).

10. a kind of starching bobbin production line according to claim 2, it is characterised in that: the infrared self-stop device (7) Including vertical support rod (7-1), it is provided with multiple infra-red ray detection devices from top to bottom on front side of the vertical support rod (7-1) (7-2).