CN208374541U - Welder is used in prefabricated pile connection - Google Patents
Welder is used in prefabricated pile connection Download PDFInfo
- Publication number
- CN208374541U CN208374541U CN201820966042.4U CN201820966042U CN208374541U CN 208374541 U CN208374541 U CN 208374541U CN 201820966042 U CN201820966042 U CN 201820966042U CN 208374541 U CN208374541 U CN 208374541U
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- welder
- guide rail
- drive ring
- driving
- prefabricated pile
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Abstract
The utility model relates to a kind of pile foundation engineering fields, disclose a kind of prefabricated pile connection welder, including rack and machine plate, and pilot hole is offered on machine plate, and the lower surface of machine plate is equipped with guide rail, and the rotated down of guide rail is connected with the drive ring coaxial with guide rail；Drive ring upper surface is connected by several sunpenders with guide rail, and the upper end of sunpender is equipped with the driving wheel matched with guide rail；The lower surface of drive ring is connected with welder, and welder includes welding gun and wire-feed motor；Drive ring is connected with the driving mechanism for driving welder to move in a circle, and driving mechanism is connected with driving motor.Pass through the setting of guide ring, drive ring, driving motor and driving mechanism, welder is mechanically rotationally connected with outside prefabricated pile, welder is rotated by motor control and is welded to connecting sewing, save the inconvenience of human weld, welding is stablized, and welding efficiency is higher, and welding quality is preferable, operator farther out from pad, safe operation.
Description
Technical field
The utility model relates to a kind of pile foundation engineering field, in particular to welder is used in a kind of prefabricated pile connection.
Background technique
When prefabricated concrete pipe pile is constructed, need successively to connect prefabricated pile one, and be welded and fixed in junction
And form a whole stake.
Currently, generally stake is hung using crane when preformed pile connecting, after upper and lower stake alignment, using human weld, this kind weldering
Construction large labor intensity is connect, working environment is severe, and serious to worker's somatic damage, weldquality is unstable, is now badly in need of a kind of machine
Tool formula welder replaces human weld.
Utility model content
The purpose of the utility model is to provide a kind of prefabricated pile connection welders to have and make instead of human weld
Industry safety, high degree of automation, the high advantage of welding efficiency.
The above-mentioned technical purpose of the utility model has the technical scheme that a kind of prefabricated pile connection is used
Welder, including rack and machine plate offer the pilot hole for wearing prefabricated pile on machine plate, and the lower surface of the machine plate is set
There is the guide rail of the annular coaxial with pilot hole, the rotated down of the guide rail is connected with the drive ring coaxial with guide rail；
The drive ring upper surface is connected by several sunpenders with guide rail, and the upper end of the sunpender is equipped with to be matched with guide rail
Driving wheel；
The lower surface of the drive ring is connected with welder, and the welder includes welding gun and wire-feed motor；
The drive ring is connected with the driving mechanism for driving welder to move in a circle, and driving mechanism is connected with driving motor；
The driving mechanism includes driven gear ring and driving gear, the fixed company in the outer ring of the driven gear ring and drive ring
Connect, the driving motor is fixedly connected on the lower surface of machine plate, the driven gear ring be connected with the output shaft of driving motor and with
Driven gear ring is meshed.
By using above-mentioned technical proposal, rack is placed at former prefabricated pile, so that pilot hole and circle prefabricated pile face,
New prefabricated pile is inserted into pilot hole, is pierced by from drive ring inner ring, the upper end of the lower end of new prefabricated pile and former prefabricated pile contradicts simultaneously
Form connecting sewing.Driving motor rotation, driving gear and then rotate, and driving gear band moves driven gear ring rotation, and drive ring drives
Welder carries out circular motion, and structure is simple, and control is stablized.Driving wheel rolls in lead ring drives drive ring rotation, driving
Annulus moves welder and does circumferential movement along guide rail, and welding gun alignment connecting sewing welds connecting sewing.Pass through guide ring, driving
The setting of ring, driving motor and driving mechanism, welder are mechanically rotationally connected with outside prefabricated pile, welder
It being rotated by motor control and connecting sewing is welded, save the inconvenience of human weld, welding is stablized, and welding efficiency is higher,
Welding quality is preferable, operator farther out from pad, safe operation.
The utility model is further arranged to: the longitudinal section of the guide rail is set as " C " font that Open Side Down, the sunpender
It is pierced into guide rail from the centre of guide rail, the upper end of the sunpender is equipped with the drive shaft perpendicular with sunpender, the driving wheel rotation
It is connected to the both ends of drive shaft.
By using above-mentioned technical proposal, the upper end of sunpender is pierced into guide rail, and drive shaft is set to the upper end of sunpender, driving wheel
If improving the stability of boom motion there are two the both ends for being located at drive shaft.
The utility model is further arranged to: the sunpender is fixedly linked with drive shaft.
By using above-mentioned technical proposal, prevents from relatively rotating between sunpender and drive shaft, welder is caused to be sent out
Raw inclination, influences to weld.
The utility model is further arranged to: the welder further includes welding case and hydraulic cylinder, the welding gun and is sent
Silk machine is set in welding case, and the hydraulic cylinder is set between drive ring and welding case.
By using above-mentioned technical proposal, hydraulic cylinder extension drives welder to move up and down in vertical direction, thus
Change the height of welder, so as to welding gun and connecting sewing face.
The utility model is further arranged to: multiple welders are circumferentially uniformly provided on the drive ring.
By using above-mentioned technical proposal, multiple welders simultaneously weld prefabricated pile, and speed of welding is very fast, effect
Rate is higher.
In conclusion the utility model has the following beneficial effects:
1, by the setting of guide ring, drive ring, driving motor and driving mechanism, welder mechanically turns
Dynamic to be connected to outside prefabricated pile, welder is rotated by motor control and is welded to connecting sewing, saves human weld not
Just, welding stablize, welding efficiency is higher, and welding quality is preferable, operator farther out from pad, safe operation；
2, by the setting of hydraulic cylinder, the height of welder can be adjusted, so as to the connecting sewing to different height
It is welded, it is easy to use；
3, by the setting of multiple welders, multiple welders can simultaneously be welded prefabricated pile, welding efficiency
It is higher.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment；
Fig. 2 is the front cross-sectional schematic diagram of embodiment；
Fig. 3 is the enlarged diagram in the portion A in Fig. 2.
In figure: 1, rack；2, machine plate；21, pilot hole；31, guide rail；311, upper plate；312, side plate；313, bottom plate；314,
Sliding slot；32, drive ring；33, sunpender；34, driving wheel；35, drive shaft；36, fixed link；41, welding gun；42, hydraulic cylinder；43, it welds
Connect case；51, driving motor；52, driven gear ring；53, gear is driven；54, motor fixing frame；6, pillar；7, loop wheel machine.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
Embodiment:
A kind of prefabricated pile connection welder, such as Fig. 1, including rack 1, rack 1 include pillar 6 and machine plate 2, pillar 6
Set on 2 lower surface of machine plate, 2 upper surface of machine plate is equipped with the loop wheel machine 7 for lifting by crane prefabricated pile.It is offered on machine plate 2 pre- for wearing
The pilot hole 21 of stake processed.2 lower surface of machine plate is equipped with welder and welds to prefabricated pile.
Such as Fig. 2 and Fig. 3,2 lower surface of machine plate is fixed with the guide rail 31 of annular, and guide rail 31 and pilot hole 21 are coaxially disposed.It leads
It is attached between rail 31 and machine plate 2 by several equally distributed fixed links 36, the upper end and 2 lower surface of machine plate of fixed link 36
It is weldingly connected, the lower end of fixed link 36 and the upper surface of guide rail 31 are fixedly linked.Welder is connected with the sliding of guide rail 31, welds
Device can move in a circle along guide rail 31, to weld to prefabricated pile.
Such as Fig. 3,31 longitudinal section of guide rail is set as " C " font that Open Side Down, and guide rail 31 includes upper plate 311, side plate 312 and bottom
Plate 313.313 middle position of bottom plate offers the sliding slot 314 of annular, is equipped with sunpender 33 vertically in sliding slot 314.33 upper end of sunpender is set
There is the drive shaft 35 being vertically connected with sunpender 33, the both ends of drive shaft 35 are equipped with the driving wheel 34 for rolling and being connected on bottom plate 313,
The lower end of sunpender 33 is connected with welder.Driving wheel 34 rolls on bottom plate 313, drives sunpender 33 and welder along guide rail
31 move in a circle, and structure is simple, easy to use.
Such as Fig. 3, the lower end of sunpender 33 is equipped with drive ring 32, and drive ring 32 and guide rail 31 are coaxially disposed, and welder is equipped with
Multiple lower surfaces with drive ring 32 are connected, and the movement of sunpender 33 drives drive ring 32 to rotate, to drive multiple welders same
When rotate, multiple welders simultaneously weld prefabricated pile, and welding efficiency is higher.
Such as Fig. 3, the upper end of sunpender 33 and drive shaft 35 are fixedly linked, and the lower end of sunpender 33 and the upper surface of drive ring 32 are solid
Fixed to be connected, driving wheel 34 is rotationally connected with the both ends of drive shaft 35.Drive ring 32 is fixedly linked by sunpender 33 and drive shaft 35,
When drive ring 32 rotates, sunpender 33 and drive shaft 35 are relatively stable, are not easy to shake, to guarantee drive ring 32 and welder
Stability guarantees welding quality.
Such as Fig. 1 and Fig. 3, drive ring 32 is controlled by driving motor 51, and driving is equipped between driving motor 51 and drive ring 32
Mechanism, driving motor 51 drive drive ring 32 to rotate by driving mechanism.
Such as Fig. 3, driving mechanism includes driven gear ring 52 and driving gear 53.Driving motor 51(is shown in Fig. 2) it is solid by motor
Determine frame 54(and see Fig. 2) it is fixed on the lower surface of machine plate 2 vertically, driven gear ring 52 is fixed on the outer ring of drive ring 32, drives gear
53 are connected with the output shaft of driving motor 51 and are meshed with driven gear ring 52.Driving motor 51 rotates, and driving gear 53 drives
Driven gear ring 52 rotates, so that drive ring 32 be driven to rotate, sunpender 33 is and then moved, and driving wheel 34 is rolled in guide rail 31, led
Rail 31 and driving wheel 34 limit the rotation of drive ring 32, guarantee the stability of welder movement, prevent welder
Motion profile generate deviation, influence welding effect.
Such as Fig. 1, welder includes welding case 43, hydraulic cylinder 42, welding gun 41 and wire-feed motor.The bottom of hydraulic cylinder 42 and drive
The lower surface of rotating ring 32 is fixedly linked, and output shaft and the welding case 43 of hydraulic cylinder 42 are fixedly linked, and welding gun 41 and wire-feed motor are set to
It welds in case 43.Wire-feed motor Butt welding gun 41 carries out feeding, guarantees the normal weld of welding gun 41.Welding gun 41 is horizontally disposed, welding gun 41
Spout be directed toward drive ring 32(see Fig. 3) axis.Welder follows drive ring 32 to rotate, and the spout of welding gun 41 is aligned always
Drive ring 32(is shown in Fig. 3) center prefabricated pile is welded.
If the height of Fig. 1,42 Butt welding gun 41 of hydraulic cylinder are adjusted, enable welding gun 41 to the prefabricated pile of different height into
Row welding, use scope are wider.
Rack 1 is moved at former prefabricated pile by specific implementation process, moving frame 1, makes pilot hole 21 and former prefabricated pile just
It is right.New prefabricated pile is sling and is put into pilot hole 21 by loop wheel machine 7, and new prefabricated pile is passed through from 32 inner ring of drive ring and supported with former prefabricated pile
Touching forms connecting sewing.Driving motor 51 starts, and driven gear ring 52 drives drive ring 32 to rotate, and welding gun 41 and then rotates, welding gun 41
Connecting sewing is welded.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (5)
1. a kind of prefabricated pile connection welder, including rack (1) and machine plate (2), it is characterised in that: machine plate opens up on (2)
There is the pilot hole (21) for wearing prefabricated pile, the lower surface of the machine plate (2) is equipped with the annular coaxial with pilot hole (21)
Guide rail (31), the rotated down of the guide rail (31) are connected with the drive ring (32) coaxial with guide rail (31)；
Drive ring (32) upper surface is connected by several sunpenders (33) with guide rail (31), and the upper end of the sunpender (33) is equipped with
The driving wheel (34) matched with guide rail (31)；
The lower surface of the drive ring (32) is connected with welder, and the welder includes welding gun (41) and wire-feed motor；
The drive ring (32) is connected with the driving mechanism for driving welder to move in a circle, and driving mechanism is connected with driving motor
(51)；
The driving mechanism includes driven gear ring (52) and drives gear (53), the driven gear ring (52) and drive ring (32)
Outer ring is fixedly connected, and the driving motor (51) is fixedly connected on the lower surface of machine plate (2), the driven gear ring (52) and driving
The output shaft of motor (51) is connected and is meshed with driven gear ring (52).
2. prefabricated pile connection welder according to claim 1, it is characterised in that: the longitudinal section of the guide rail (31)
It is set as " C " font that Open Side Down, the sunpender (33) is pierced into guide rail (31) from the centre of guide rail (31), the sunpender (33)
Upper end be equipped with the drive shaft (35) perpendicular with sunpender (33), the driving wheel (34) is rotationally connected with the two of drive shaft (35)
End.
3. prefabricated pile connection welder according to claim 2, it is characterised in that: the sunpender (33) and drive shaft
(35) it is fixedly linked.
4. prefabricated pile connection welder according to claim 1-3, it is characterised in that: the welder
It further include welding case (43) and hydraulic cylinder (42), the welding gun (41) and wire-feed motor are set in welding case (43), the hydraulic cylinder
(42) it is set between drive ring (32) and welding case (43).
5. prefabricated pile connection welder according to claim 1-3, it is characterised in that: the drive ring
(32) multiple welders are circumferentially uniformly provided on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820966042.4U CN208374541U (en) | 2018-06-20 | 2018-06-20 | Welder is used in prefabricated pile connection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820966042.4U CN208374541U (en) | 2018-06-20 | 2018-06-20 | Welder is used in prefabricated pile connection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208374541U true CN208374541U (en) | 2019-01-15 |
Family
ID=64968157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820966042.4U Active CN208374541U (en) | 2018-06-20 | 2018-06-20 | Welder is used in prefabricated pile connection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208374541U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039230A (en) * | 2019-04-30 | 2019-07-23 | 江苏楼翔建设有限公司 | A kind of welded device of prefabricated pile lifting |
| CN112922013A (en) * | 2021-03-25 | 2021-06-08 | 成都城投建筑工程有限公司 | Deep pile foundation construction device and construction method thereof |
-
2018
- 2018-06-20 CN CN201820966042.4U patent/CN208374541U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110039230A (en) * | 2019-04-30 | 2019-07-23 | 江苏楼翔建设有限公司 | A kind of welded device of prefabricated pile lifting |
| CN112922013A (en) * | 2021-03-25 | 2021-06-08 | 成都城投建筑工程有限公司 | Deep pile foundation construction device and construction method thereof |
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