CN208361067U - A kind of compartment removable garbage truck intelligence control system - Google Patents
A kind of compartment removable garbage truck intelligence control system Download PDFInfo
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- CN208361067U CN208361067U CN201820685196.6U CN201820685196U CN208361067U CN 208361067 U CN208361067 U CN 208361067U CN 201820685196 U CN201820685196 U CN 201820685196U CN 208361067 U CN208361067 U CN 208361067U
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- arm
- oil cylinder
- lift arm
- travel switch
- locking rack
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Abstract
The utility model discloses a kind of compartment removable garbage truck intelligence control systems, control system includes handheld box, controller, arm reaches a travel switch, lift arm falls on a travel switch for sliding, sliding arm is reduced to the close switch in position, lift van state lift arm reaches a travel switch, locking rack reaches a travel switch, loading and unloading state lift arm reaches position and is reduced to a travel switch close to switch, locking rack, and controller completes the sequentially-operating of vehicle by controlling lift arm oil cylinder, sliding arm oil cylinder and locking rack oil cylinder;Controller receives the detection signal of detection switch, judges the position for sliding arm, locking rack and lift arm, and the sequentially-operating for sending instruction control lift arm oil cylinder by handheld box, sliding arm oil cylinder and locking rack oil cylinder realizes the effect of intelligent control.
Description
Technical field
The utility model relates to a kind of compartment removable garbage truck intelligence control systems.
Background technique
Compartment removable garbage truck control system is to operate step by step to current line in the industry, and intelligence degree is generally relatively low,
It is especially more demanding to operator, it is specifically more with the presence of a motion flow operation button quantity is completed, when single key press
Between it is long the problems such as, it is cumbersome, it is big to there is maloperation probability.Due to being limited by structural member condition, sensor can not be installed, patrolled
Volume control it is incomplete, there are Partial security hidden danger.
Utility model content
Purpose: in order to overcome the deficiencies in the prior art, the utility model provides a kind of compartment removable garbage truck
Intelligence control system designs two aspects from intelligent and mistake proofing, fully considers user operation habits and operating environment, solves
Intelligent level is low, eliminates safe hidden trouble, streamline operation, promotes operating efficiency.
Technical solution: in order to solve the above technical problems, the technical solution adopted by the utility model is:
A kind of compartment removable garbage truck intelligence control system, the compartment removable garbage truck include subframe 1, lifting
Arm 8, sliding arm 3, rollover stand 7, locking rack 5, lift arm oil cylinder 2, sliding arm oil cylinder 4 and locking rack oil cylinder 6;It is characterized by:
Control system includes handheld box, controller, arm reaches a travel switch 9, lift arm falls on a travel switch 10 for sliding, sliding arm
Be reduced to position close to switch 11, lift van state lift arm reaches a travel switch 12, locking rack reaches a travel switch 13, load and unload
Material state lift arm reaches position and is reduced to a travel switch 15 close to switch 14, locking rack, and controller passes through control lift arm oil cylinder
2, it slides arm oil cylinder 4 and locking rack oil cylinder 6 completes the sequentially-operating of vehicle;Controller receives sliding arm and reaches a travel switch
9, lift arm falls on a travel switch 10, sliding arm is reduced to position and reaches a stroke close to switch 11, lift van state lift arm and open
Pass 12, locking rack reach a travel switch 13, loading and unloading state lift arm reaches position and is reduced to a stroke close to switch 14, locking rack
The detection signal of switch 15 judges the position for sliding arm 3, locking rack 5 and lift arm 8, sends instruction control lifting by handheld box
Arm oil cylinder 2, the sequentially-operating for sliding arm oil cylinder 4 and locking rack oil cylinder 6, realize the effect of intelligent control.
Preferably, the compartment removable garbage truck intelligence control system, it is characterised in that: handheld box and control
It is connected between device processed using CAN bus mechanics of communication.Further, physics is carried out using twisted pair between handheld box and controller
Connection.
The compartment removable garbage truck intelligence control system, it is characterised in that: pressing function is provided in handheld box
Key and action key Macintosh, all automatic controls are required to press function key and action key Macintosh simultaneously, and two keys when
Between difference must not exceed one second, otherwise automatically control exercise void.
The compartment removable garbage truck intelligence control system, it is characterised in that: set-up of control system has redundancy stopping
Keypress function, handheld box have stop key, press stop key arrestment for emergency;To avoid stop key from failing, control
System setting simultaneously press case and unload case Macintosh button or press simultaneously pressure discharge and return Macintosh button for realizing
Stop effect;Handheld box end is provided with elastic helix cable.
The utility model also provides the control method of the compartment removable garbage truck intelligence control system, and feature exists
In: compartment removable garbage truck is divided into handling two kinds of operating conditions of casing working and loading and unloading operation, and handling casing working is divided into vanning and unloads
Two control actions of case need before vanning to operate and unload casing working, compartment removable garbage truck lift arm 8 is raised to position.
Unloading casing working detailed process is: operation handheld box unloads case Macintosh one second, and controller detects that lift arm falls on position
Locking open electromagnetic valve DT1 is obtained electric when travel switch 10, and locking rack oil cylinder 6 stretches out, and detects that locking rack reaches a travel switch 13,
Lock open electromagnetic valve DT1 power loss, while slide arm contracting solenoid valve DT4 obtain it is electric, sliding arm oil cylinder 4 contracting run, detect sliding arm
When being reduced to position close to switch 11, arm contracting solenoid valve DT4 power loss is slid, while lift arm liter solenoid valve DT5 obtains electric, lift arm oil cylinder
2 elevator rows detect that lift arm rises solenoid valve DT5 power loss when lift van state lift arm reaches travel switch 12, and it is dynamic to unload case
It completes.
Stop button can be pressed by unloading any position in case movement, and pressing handheld box is unloaded case button and continued not after Resolving probiems
Execution such as detects that lift arm falls on a travel switch 10 and locking rack reaches a travel switch 13, continues sliding when movement
Displacement arm contracting DT4 obtains electric, and the sliding contracting operation of arm oil cylinder 4, locking rack oil cylinder 6 no longer works;If detecting, locking rack reaches a stroke
Switch 13 and sliding arm are reduced to position close to switch 11, and lift arm rises DT5 and obtains electric, 2 elevator row of lift arm oil cylinder when continuing movement, locks
Tight frame 5 and sliding arm 8 do not reoperate.
Vanning compartment detailed process is: after detachable garbage truck gib head hangs up cabinet shackle, manipulator grasps box-packed case
Macintosh one second, when controller detects that locking rack is reduced to travel switch 15, lift arm fell solenoid valve DT6 and obtains electric, lift arm
Oil cylinder 2 falls operation, and when controller detects that lift arm falls on travel switch 10, lift arm 3 is fallen on subframe 1, lift arm
Fall solenoid valve DT6 power loss, at the same slide arm stretch solenoid valve DT3 obtain it is electric, sliding arm oil cylinder 4 stretch operation, detect slide arm reach
When the travel switch 9 of position, sliding arm 3 fully extends to position, and sliding arm stretches solenoid valve DT3 power loss, while locking contracting solenoid valve DT2 and obtaining
Electricity, the contracting operation of locking rack oil cylinder 6 when detecting that locking is reduced to travel switch 15, lock contracting solenoid valve DT2 power loss, and vanning is moved
It completes.
Lift arm and rollover stand are lifted to 40 ° or so using elevating ram by self-unloading operation, and material unsnatches rear cabinet in cabinet
Body return;To guarantee equipment and Personal Safety, case rear door is needed to open confirmation before self-unloading, handheld box open back door first reaches
By 2 seconds or more, controller detected that this confirmation signal could continue next movement, otherwise can not carry out self-unloading operation, then grasp
Make handheld box discharging Macintosh one second, when controller detects that lift arm falls on 10 information of travel switch, locks contracting solenoid valve
DT2 obtains electric, and the contracting operation of locking rack oil cylinder 6 when detecting that locking rack is reduced to 15 information of travel switch, locks contracting solenoid valve DT2
Power loss, while lift arm rises solenoid valve DT5 and obtains electric, 2 elevator row of lift arm oil cylinder, loading and unloading state lift arm reaches during this period
Position, which approaches switch 14, persistently signal, when loading and unloading state lift arm, which reaches position, approaches 14 dropout of switch, lift arm oil
Cylinder 2 is out of service, and lift arm 8 and rollover stand 7 have risen to the maximum height of discharge operation at this time, and discharging movement is completed;
After the completion of discharging movement, lift arm 8 and rollover stand 7 is needed to withdraw, be operated handheld box return Macintosh one second, control
When device processed detects that locking rack is reduced to 15 signal of travel switch, lift arm falls solenoid valve DT6 and obtains electric, and lift arm oil cylinder 2 falls fortune
Row, when detecting that lift arm falls on travel switch 10, lift arm falls solenoid valve DT6 power loss, lift arm and rollover stand return,
Discharging revert action is completed.
The utility model has the advantages that compartment removable garbage truck intelligence control system provided by the utility model, has the advantage that
1, the utility model is realized by the movement of controller sequential control lift arm, sliding arm and locking rack cases, unloads
Case, discharging and return intelligent control, it is only necessary to pressing handheld box Macintosh one second can be realized whole-process automatic operation;
2, to avoid automatic running maloperation, all automatic controls are required to press function key and movement key combination simultaneously
Key, and the time difference of two keys must not exceed one second, otherwise automatically control exercise void;
3, the utility model considers from secure context, increases back door and opens confirmation link, before self-unloading operation, needs to operate distant
Control device open back door reaches 2 seconds or more, and controller just allows self-unloading operation after detecting this signal, effectively avoids non-open back door
It carries out unloading work and causes the person or equipment breakdown, safety accident is preferably minimized.
4, the utility model increases redundancy and stops key function, and handheld box has stop key, and emergency can press stopping
Key arrestment, to avoid stop key from failing, set-up of control system presses vanning simultaneously and unloads case Macintosh button and may be implemented
Stop effect, or presses pressure discharge and return Macintosh button simultaneously and may be implemented to stop effect;
5, the utility model increases high resiliency spiral cable at handheld box end, can operate, widen inside and outside driver's cabin
The operation visual field, promotes the safety of operation, and since spiral cable retractility is strong, when withdrawal need not be handled cable, directly
It connects and is placed on driver's cabin predetermined region.
Detailed description of the invention
Fig. 1 is the total figure of the utility model compartment removable garbage truck;
Fig. 2 is the compartment removable garbage truck detection switch location drawing;
Fig. 3 is Principle of Electrical System figure.
Specific embodiment
The utility model is further described combined with specific embodiments below.
It as shown in Figure 1 to Figure 3, is a kind of compartment removable garbage truck intelligence control system, compartment removable garbage truck packet
Include subframe 1, lift arm 8, sliding arm 3, rollover stand 7, locking rack 5, lift arm oil cylinder 2, sliding arm oil cylinder 4 and locking rack oil cylinder
6;Control system includes handheld box, controller, arm reaches a travel switch 9, lift arm falls on a travel switch 10 for sliding, sliding
Arm be reduced to position close to switch 11, lift van state lift arm reaches a travel switch 12, locking rack reaches a travel switch 13, fill
Discharge status lift arm reaches position and is reduced to a travel switch 15 close to switch 14, locking rack,
As shown in Figure 1, compartment removable garbage truck is mainly by subframe 1, lift arm 8, sliding arm 3, rollover stand 7 and locking
Frame 5 forms.Controller completes the sequentially-operating of vehicle by control lift arm oil cylinder 2, sliding arm oil cylinder 4 and locking rack oil cylinder 6.
CAN bus mechanics of communication is used between handheld box and controller, to guarantee signal reliability and stability, the two using twisted pair into
Row physical connection.Controller receives sliding, and arm reaches a travel switch 9, lift arm falls on a travel switch 10, sliding arm contracting
In place close to switch 11, lift van state lift arm reaches a travel switch 12, locking rack reaches a travel switch 13, loading and unloading
State lift arm reaches position and is reduced to 15 7 detection switch of a travel switch close to switch 14, locking rack, judges to slide arm 3, lock
The position of the tight main components such as frame 5 and lift arm 8 sends instruction control lift arm oil cylinder 2, sliding arm oil cylinder 4 by handheld box
With the sequentially-operating of locking rack oil cylinder 6, the effect of intelligent control is realized.Streamline operation simultaneously, whole process only need to press hand
Behaviour can be realized operation for box Macintosh one second and require, and may be implemented to case, unloads patrolling for any one movement in case, discharging and return
Control is collected, midway operation link is reduced.For emergency in processing equipment operational process, handheld box increases scram button, movement
In any position go wrong and can press scram button, remote-control box original Action Button is pressed after Resolving probiems and continues not completing
Movement.The person and device security are considered simultaneously, and self-unloading operation increases back door unlatching confirmation link and needs before self-unloading operation
Remote controller open back door reaches 2 seconds or more, and controller just allows self-unloading operation after detecting this signal, to avoid stop key
Failure increases redundancy and stops key function, and controller setting presses to case and unload case simultaneously can be realized stopping effect, Huo Zhetong
When press pressure discharge and return button the equipment of automatic running can also be made to stop.
The utility model control process is as follows:
Control system is total to be mounted with that arm reaches a travel switch 9, lift arm falls on a travel switch 10, sliding arm for sliding
Be reduced to position close to switch 11, lift van state lift arm reaches a travel switch 12, locking rack reaches a travel switch 13, load and unload
Material state lift arm reaches position and is reduced to a travel switch 15 close to switch 14, locking rack, amounts to 7 detection switch, specific location
See Fig. 2 carriage detachable type detection switch location drawing.System mainly controls lift arm oil cylinder 2, sliding arm oil cylinder 4 and locking rack oil cylinder
6 extend and retract movement.
Compartment removable garbage truck is divided into handling two kinds of operating conditions of casing working and loading and unloading operation.Handling casing working is divided into vanning
With unload two control actions of case, needed before vanning operate unload casing working, compartment removable garbage truck lift arm 8 is raised to
Position, unloading casing working detailed process is, operation handheld box unloads case Macintosh one second, and controller detects that lift arm falls on a stroke and opens
Locking open electromagnetic valve DT1 is obtained electric when closing 10, and locking rack oil cylinder 6 stretches out, and detects that locking rack reaches a travel switch 13, locking is opened
Solenoid valve DT1 power loss, at the same slide arm contracting solenoid valve DT4 obtain it is electric, sliding arm oil cylinder 4 contracting operation, detect sliding arm be reduced to position
When close switch 11, arm contracting solenoid valve DT4 power loss is slid, while lift arm rises solenoid valve DT5 and obtains electric, 2 elevator of lift arm oil cylinder
Row detects that lift arm rises solenoid valve DT5 power loss when lift van state lift arm reaches travel switch 12, unloads case and has acted
At.Whole process only needs to operate primary, while considering safety, and any position can press stop button and (while press in movement
Macintosh cases and unloads case and can be realized and stops operation, or presses Macintosh discharging and return button simultaneously and also may be implemented to stop
Only operation), pressing handheld box unloads case button and continues not completing movement after Resolving probiems, such as detects that lift arm falls on a stroke and opens
Pass 10 and locking rack reach a travel switch 13, and sliding arm contracting DT4 is obtained electric when continuing movement, and the sliding contracting of arm oil cylinder 4 is run, locking
Frame oil cylinder 6 no longer works, if detecting, locking rack reaches a travel switch 13 and sliding arm is reduced to position close to switch 11, continues to move
Lift arm rises DT5 and obtains electric, 2 elevator row of lift arm oil cylinder when making, and locking rack 5 and sliding arm 8 do not reoperate.
After compartment removable garbage truck gib head hangs up cabinet shackle, manipulator is grasped box-packed case Macintosh one second, controller inspection
When measuring locking rack and being reduced to travel switch 15, lift arm falls solenoid valve DT6 and obtains electric, and lift arm oil cylinder 2 falls operation, controller inspection
When measuring lift arm and falling on travel switch 10, lift arm 3 is fallen on subframe 1, and lift arm falls solenoid valve DT6 power loss, simultaneously
Sliding arm stretches solenoid valve DT3 and obtains electric, and sliding arm oil cylinder 4 stretches operation, when detecting that sliding arm reaches travel switch 9, sliding arm 3
Position is fully extended to, sliding arm stretches solenoid valve DT3 power loss, while locking contracting solenoid valve DT2 and obtaining electric, the contracting operation of locking rack oil cylinder 6, inspection
When measuring locking and being reduced to travel switch 15, contracting solenoid valve DT2 power loss, vanning movement completion are locked.
Lift arm and rollover stand are lifted to 40 ° or so using elevating ram by self-unloading operation, and material unsnatches rear cabinet in cabinet
Body return.To guarantee equipment and Personal Safety, case rear door is needed to open confirmation before self-unloading, handheld box open back door first reaches
By 2 seconds or more, controller detected that this confirmation signal could continue next movement, otherwise can not carry out self-unloading operation, then grasp
Make handheld box discharging Macintosh one second, when controller detects that lift arm falls on 10 information of travel switch, locks contracting solenoid valve
DT2 obtains electric, and the contracting operation of locking rack oil cylinder 6 when detecting that locking rack is reduced to 15 information of travel switch, locks contracting solenoid valve DT2
Power loss, while lift arm rises solenoid valve DT5 and obtains electric, 2 elevator row of lift arm oil cylinder, loading and unloading state lift arm reaches during this period
Position, which approaches switch 14, persistently signal, when loading and unloading state lift arm, which reaches position, approaches 14 dropout of switch, lift arm oil
Cylinder 2 is out of service, and lift arm 8 and rollover stand 7 have risen to the maximum height of discharge operation at this time, and discharging movement is completed.
After the completion of discharging movement, lift arm 8 and rollover stand 7 is needed to withdraw, be operated handheld box return Macintosh one second, control
When device processed detects that locking rack is reduced to 15 signal of travel switch, lift arm falls solenoid valve DT6 and obtains electric, and lift arm oil cylinder 2 falls fortune
Row, when detecting that lift arm falls on travel switch 10, lift arm falls solenoid valve DT6 power loss, lift arm and rollover stand return,
Discharging revert action is completed.
The above is only the preferred embodiment of the utility model, it should be pointed out that: for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (7)
1. a kind of compartment removable garbage truck intelligence control system, the compartment removable garbage truck includes subframe (1), lifting
Arm (8), sliding arm (3), rollover stand (7), locking rack (5), lift arm oil cylinder (2), sliding arm oil cylinder (4) and locking rack oil cylinder
(6);It is characterized by: control system includes handheld box, controller, arm reaches a travel switch (9), lift arm falls on position for sliding
Travel switch (10), sliding arm are reduced to position and reach a travel switch (12), locking close to switch (11), lift van state lift arm
Frame reaches a travel switch (13), loading and unloading state lift arm reaches position and is reduced to a travel switch close to switch (14), locking rack
(15), the sequence that controller completes vehicle by control lift arm oil cylinder (2), sliding arm oil cylinder (4) and locking rack oil cylinder (6) is dynamic
Make;Controller receives sliding, and arm reaches a travel switch (9), lift arm falls on a travel switch (10), sliding arm is reduced to position
Close to switch (11), lift van state lift arm reaches a travel switch (12), locking rack reaches a travel switch (13), handling
Material state lift arm reaches the detection signal that position is reduced to a travel switch (15) close to switch (14), locking rack, judges to slide arm
(3), the position of locking rack (5) and lift arm (8) sends instruction control lift arm oil cylinder (2), sliding arm oil cylinder by handheld box
(4) and the sequentially-operating of locking rack oil cylinder (6), the effect of intelligent control is realized.
2. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: handheld box and control
It is connected between device using CAN bus mechanics of communication.
3. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: handheld box and control
Physical connection is carried out using twisted pair between device.
4. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: be arranged in handheld box
There are pressing function key and action key Macintosh, all automatic controls to be required to press function key and action key Macintosh simultaneously, and
The time difference of two keys must not exceed one second, otherwise automatically control exercise void.
5. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: set-up of control system
There is redundancy to stop key function, handheld box has stop key, presses stop key arrestment for emergency.
6. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: set-up of control system
Vanning is pressed simultaneously and is unloaded case Macintosh button or is pressed pressure discharge and return Macintosh button simultaneously for realizing effect is stopped.
7. compartment removable garbage truck intelligence control system according to claim 1, it is characterised in that: the setting of handheld box end
Flexible spiral cable.
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CN201820685196.6U CN208361067U (en) | 2018-05-09 | 2018-05-09 | A kind of compartment removable garbage truck intelligence control system |
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CN201820685196.6U CN208361067U (en) | 2018-05-09 | 2018-05-09 | A kind of compartment removable garbage truck intelligence control system |
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CN208361067U true CN208361067U (en) | 2019-01-11 |
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CN201820685196.6U Active CN208361067U (en) | 2018-05-09 | 2018-05-09 | A kind of compartment removable garbage truck intelligence control system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108482920A (en) * | 2018-05-09 | 2018-09-04 | 徐州徐工环境技术有限公司 | A kind of compartment removable garbage truck intelligence control system |
CN111634588A (en) * | 2020-05-29 | 2020-09-08 | 福建龙马环卫装备股份有限公司 | Intelligent dust-settling and unloading control system and control method for sweeping machine |
-
2018
- 2018-05-09 CN CN201820685196.6U patent/CN208361067U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108482920A (en) * | 2018-05-09 | 2018-09-04 | 徐州徐工环境技术有限公司 | A kind of compartment removable garbage truck intelligence control system |
CN111634588A (en) * | 2020-05-29 | 2020-09-08 | 福建龙马环卫装备股份有限公司 | Intelligent dust-settling and unloading control system and control method for sweeping machine |
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