CN208352685U - A kind of cable harness intelligence guide apparatus - Google Patents
A kind of cable harness intelligence guide apparatus Download PDFInfo
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- CN208352685U CN208352685U CN201821019215.8U CN201821019215U CN208352685U CN 208352685 U CN208352685 U CN 208352685U CN 201821019215 U CN201821019215 U CN 201821019215U CN 208352685 U CN208352685 U CN 208352685U
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- intelligence
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- line sequence
- adapter
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Abstract
The utility model discloses a kind of cable harness intelligence guide apparatus, including intelligent pathfinder aircraft, intelligent pathfinder aircraft is connected with camera by USB interface, intelligent pathfinder aircraft also passes through USB interface and is connected with line sequence detector, intelligent pathfinder aircraft is connected with adapter/converter by cable interface, and adapter/converter is electrically connected with line sequence detector；Liquid crystal display touch screen is provided on intelligent pathfinder aircraft, liquid crystal display touch screen is electrically connected with computer main control card, and computer main control card is electrically connected with signal generator, and the output end of signal generator is electrically connected with the input terminal of multi-channel switch module.The utility model cable harness intelligence guide apparatus, it can the inerrably mixed and disorderly unordered line sequence wire size of intelligent positioning rapidly, guide worker that correct wire size is inserted into corresponding connector pin, not only improve speed of production, it can also avoid the common loading error such as mismatching misconnection, miss, accomplish that side production frontier inspection is surveyed, effectively avoids harness from doing over again phenomenon, improve productivity and quality.
Description
Technical field
The utility model relates to cable wire beam mounting technology field, specially a kind of cable harness intelligence guide apparatus.
Background technique
The line sequence correctness of harness is used in the prior art and uses hand connecting detection route, by buzzer and probe pen by
A connection each wire judges corresponding wire size according to the sound of buzzer, and representing if buzzer is rung is same root conducting wire,
It needs to continue mostly with logical by piece-root grafting in conducting wire if do not rung, there are inefficiency, labor intensity height, detections for manual inspection method
The phenomenon that people is easy fatigue after a long time, at this moment just will appear erroneous judgement.
Utility model content
The purpose of this utility model is to provide a kind of cable harness intelligence guide apparatus, solve tradition and use buzzer labor
Fatigue resistance is high, people is easy fatigue and the problem of wrong phenomenons such as erroneous judgement misconnection occurs, by using the mode of induction of signal, in phase
Pumping signal is sent in the wire size answered, corresponding wire size is positioned rapidly by the indicator light on inductor, greatly improves labor
Efficiency of movement and phenomena such as avoiding misconnection, it can solve the problems of the prior art.
To achieve the above object, the utility model provides the following technical solutions: a kind of cable harness intelligence guide apparatus, packet
Intelligent pathfinder aircraft is included, the intelligence pathfinder aircraft is connected with camera by USB interface, and the intelligence pathfinder aircraft is also connect by USB
Mouth is connected with line sequence detector, and the intelligence pathfinder aircraft is connected with adapter/converter, the adapter/converter by cable interface
It is electrically connected with line sequence detector；
Liquid crystal display touch screen, the liquid crystal display touch screen and computer main control card are provided on the intelligence pathfinder aircraft
Electrical connection, the computer main control card are electrically connected with signal generator, the output end and multi-channel switch of the signal generator
The input terminal of module is electrically connected, and the computer main control card is also electrically connected with line sequence detector, the computer main control card it is defeated
Outlet is electrically connected with the input terminal of multi-channel switch module, and the multi-channel switch module is electrically connected with adapter, described
Adapter is electrically connected with cable adaptor to be assembled, and the cable adaptor to be assembled is electrically connected with line sequence detector.
Preferably, the intelligent pathfinder aircraft is also connected with test pencil.
Preferably, light emitting diode is provided on the line sequence detector.
Preferably, the multi-channel switch module is made of 128 access matrixs switch.
Preferably, the adapter includes the IDC socket of 4 64 pins and the Europlug of 4 64 pins.
Compared with prior art, the beneficial effects of the utility model are as follows:
The utility model cable harness intelligence guide apparatus, intelligent pathfinder aircraft integrated computer and relevant operation software,
Wiring relationship can be imported and exported, software can control drive module and issue wire size pumping signal, and pumping signal is visited by line sequence
Device detection is surveyed, the light emitting diode above corresponding wire size can shine, and wire size indicator indicates corresponding by light emitting diode
Conducting wire can not only indicate rapidly that corresponding line sequence wire size can detecte wiring after operator is linked into corresponding connector
The correctness of relationship can instruct automatically worker to complete cable production task by step according to assembly technology, can inerrably intelligence rapidly
Mixed and disorderly unordered line sequence wire size can be positioned, correct wire size is inserted into corresponding connector pin by guidance worker, and it is raw to solve harness
It produces worker in assembling process to need to take a significant amount of time the production assembly problem for finding correct line sequence and wire size with energy, passes through calculation
Method control can enter line sequence with automatic butt and be detected, and not only improve speed of production, can also avoid mismatching misconnection, missing etc. often
See loading error, accomplishes that side production frontier inspection is surveyed, effectively avoid harness from doing over again phenomenon, improve productivity and quality, system has
Database can recorde different harness assembly technologies, convenient for users to being rapidly switched in the cable engineering for needing to assemble, mention
Efficiency is deployed in high production, and assembly alleviates the labour of user using friendly man-machine interaction mode, light emitting diode prompt
Intensity, the product quality and efficiency of raising can satisfy the assembly of various different cables by making different cable adaptors
It is required that.
Detailed description of the invention
Fig. 1 is the intelligent pathfinder aircraft connection schematic diagram of the utility model；
Fig. 2 is the cable harness intelligence guide apparatus module frame chart of the utility model.
In figure: 1, intelligent pathfinder aircraft；2, camera；3, test pencil；4, line sequence detector；5, adapter/converter；6, liquid crystal
Show touch screen；7, computer main control card；8, signal generator；9, multi-channel switch module；10, adapter；11, to be assembled
Cable adaptor.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
A kind of cable harness intelligence guide apparatus referring to FIG. 1-2, including intelligent pathfinder aircraft 1, intelligent pathfinder aircraft 1 are integrated
Computer and relevant operation software, wiring relationship can be imported and exported, software can control drive module and issue wire size excitation
Signal, wire size indicator indicate corresponding conducting wire by light emitting diode, can not only indicate corresponding line sequence wire size rapidly,
After operator is linked into corresponding connector, the correctness of wiring relationship can detecte, intelligent pathfinder aircraft 1 is also connected with test pencil 3,
Test pencil 3 can be automatically performed the mapping relations of switching tooling Yu internal system interchannel under software control, and intelligent pathfinder aircraft 1 is logical
It crosses USB interface and is connected with camera 2, intelligent pathfinder aircraft 1 is also connected with line sequence detector 4, intelligent pathfinder aircraft 1 by USB interface
It is connected with adapter/converter 5 by cable interface, intelligent pathfinder aircraft 1 accesses cable to be assembled by adapter/converter 5, intelligence
Pathfinder aircraft 1 can issue pumping signal in corresponding wire size under software control, and pumping signal is detected by line sequence detector 4,
Light emitting diode above corresponding wire size can shine, and instruction operator takes out correct conducting wire, can be automatic according to assembly technology
Instruct worker to complete cable production task by step, can the inerrably mixed and disorderly unordered line sequence wire size of intelligent positioning rapidly, guide work
Correct wire size is inserted into corresponding connector pin by people, is solved worker in harness production assembling process and is needed to take a significant amount of time
The production assembly problem that correct line sequence and wire size are found with energy can enter line sequence by algorithm control with automatic butt and be examined
It surveys, not only improves speed of production, can also avoid the common loading error such as mismatching misconnection, miss, accomplish that side production frontier inspection is surveyed, have
Effect avoids harness from doing over again phenomenon, improves productivity and quality, and system has database, can recorde different harness assemblers
Skill, convenient for users to being rapidly switched in the cable engineering for needing to assemble, efficiency is deployed in the production of raising, and assembly is using close friend's
Man-machine interaction mode, light emitting diode prompt, alleviates the labor intensity of user, the product quality and efficiency of raising pass through
Different cable adaptors is made, can satisfy the matching requirements of various different cables, adapter/converter 5 and line sequence detector 4
It is electrically connected, light emitting diode is provided on line sequence detector 4, line sequence detector 4 non-contacting can detect swashing for corresponding wire size
Signal is encouraged, indicates corresponding conducting wire by being pressed in the light emitting diode above conducting wire；
Liquid crystal display touch screen 6 is provided on intelligent pathfinder aircraft 1, touch display is software display terminal and the touching of system
Operating terminal is touched, liquid crystal display touch screen 6 is electrically connected with computer main control card 7, computer main control card 7 and line sequence detector 4, liquid
Crystalline substance display touch screen 6, signal generator 8 and multi-channel switch module 9 are connected with each other and communication, computer main control card 7 have been used for
At the control of signal generator 8, the channel selecting control of multi-channel switch module 9, the data acquisition of line sequence detector 4, liquid crystal
Show the functions such as the operation and control interface management of touch screen 6, is software control core and the manipulation center of whole system, can load
Windows operating system is the Essential Environment of software development and test macro operation, when other each modules of automatic synchronization work
Sequence completes each task of equipment cable test set-up, and shows test result report by liquid crystal display touch screen 6, calculates
Machine main control card 7 is electrically connected with signal generator 8, pumping signal of the signal generator 8 mainly for generation of detection line sequence, excitation letter
Number generation can issue or stop under software control, be output on corresponding conducting wire by channel switch, signal occur
The output end of device 8 is electrically connected with the input terminal of multi-channel switch module 9, and multi-channel switch module 9 is by 128 access matrix switching groups
At switch can be switched to the excitation wire size that signal generator 8 generates on corresponding channel under software control, by turning
It connects tooling interface to be output on tested cable, under system control, flexibly establishes test 105 core of cable interface and by survey line
Cable node mapping relations establish simultaneously recall tests engineering, transparent processing various types, different model, the different harness lines encapsulated
Cable once establishes mapping relations, can remember correct cable relationship, can be directly fast when carrying out same testing lines again
Speed detects the fault conditions such as short circuit, open circuit, the misconnection of cable, and there are many kinds of connection mode, such as one-to-one connections for harness cable
The testing lines of mode, such as to make the one-to-one cable of 37PIN circular plug double end, then it needs suitable in cable to be assembled
Two 37PIN circular socket assembly are closed and are connected on adapter 10 by orchestration 11, are connected to intelligence by adapter 10
On energy pathfinder aircraft 1, computer main control card 7 is also electrically connected with line sequence detector 4, the output end and multichannel of computer main control card 7
The input terminal of switch module 9 is electrically connected, and multi-channel switch module 9 is electrically connected with adapter 10, multi-channel switch module 9 and
Adapter 10 is connected with each other and communication, and adapter 10 includes the IDC socket of 4 64 pins and the Europe of 4 64 pins
Formula socket, adapter 10 can match the channel switching of multi-channel switch module 9 for being hinged at the winding displacement interface of 64 lines
The switching tooling of cable, adapter 10 are electrically connected with cable adaptor 11 to be assembled, adapter 10 and distribution to be installed
Cable adapter 11 is connected with each other and communication, and the cable adaptor type that cable adaptor 11 to be assembled is assembled as needed makes phase
Corresponding socketing tool equipment, the cable convenient for needs are assembled are linked on intelligent pathfinder aircraft 1, cable adaptor 11 to be assembled and line
Sequence detector 4 is electrically connected, the main completion of line sequence detector 4 plane for being pressed in detector that the conducting wire for needing to detect line sequence is smooth
On, top has tactic light emitting diode, after detecting the pumping signal in corresponding wire size, wire size pair in detection
Should on light emitting diode can light, prompt user to extract corresponding conducting wire out and assemble, the control of collection computer is controlled with test
It is formed on one, small in size, function is strong, touch screen control, and it is flexibly portable, it is easy to use, improves cable assembly efficiency, avoid cable
Loading error is adapted to different cable assembly demands by making different adapters.
Use process: establishing testing engineering, and correct cable is inserted into connection by automatic study or importing connection table
In the socket of 37pin, system can learn wiring relationship automatically, and wiring relationship, Zhi Houkai can also be introduced directly by excel
Begin to assemble, the plug that will need to assemble is inserted into adapter, cable one end 37PIN is welded completion completely first, by other opposite end
Conducting wire it is smooth be pressed under signal sensor, click start key, system can control signal generator 8 generate pumping signal,
It is output on the conducting wire of wire size 1 by switching on and shutting down switching and adapter 10, since conducting wire is pressed under signal sensor, conducting wire
1 excitation can be perceived by signal sensor and light the light emitting diode of 1 top of conducting wire, and operator takes out conducting wire according to prompt
1 is linked on 1 foot of 37pin adapter, and whether system can judge automatically access correct, system automatically exciting conducting wire after the completion
2 ... so analogize, and successively each wire is linked on corresponding socket.
In summary: the utility model cable harness intelligence guide apparatus, the integrated computer of intelligent pathfinder aircraft 1 and correlation
Operating software can import and export wiring relationship, and software can control drive module and issue wire size pumping signal, and pumping signal is logical
The detection of line sequence detector 4 is crossed, the light emitting diode above corresponding wire size can shine, and wire size indicator is referred to by light emitting diode
Show corresponding conducting wire, can not only indicate corresponding line sequence wire size rapidly, it, can be with after operator is linked into corresponding connector
The correctness for detecting wiring relationship can instruct automatically worker to complete cable production task by step according to assembly technology, can be rapid
The inerrably mixed and disorderly unordered line sequence wire size of intelligent positioning, guides worker that correct wire size is inserted into corresponding connector pin, solves
Certainly worker needs to take a significant amount of time the production assembly for finding correct line sequence and wire size with energy and asks in harness production assembling process
Topic；Line sequence can be entered by algorithm control with automatic butt to be detected, speed of production is not only improved, can also avoid mismatching mistake
It the common loading error such as connects, miss, accomplishing that side production frontier inspection is surveyed, effectively avoiding harness from doing over again phenomenon, improve production efficiency and matter
Amount；System has database, can recorde different harness assembly technologies, convenient for users to being rapidly switched to the line for needing to assemble
In cable engineering, production allotment efficiency is improved；Assembly is mitigated and is used using friendly man-machine interaction mode, light emitting diode prompt
The labor intensity of person improves product quality and efficiency, by making different cable adaptors, can satisfy various different cables
Matching requirements.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of cable harness intelligence guide apparatus, including intelligent pathfinder aircraft (1), it is characterised in that: the intelligence pathfinder aircraft (1)
It being connected with camera (2) by USB interface, the intelligence pathfinder aircraft (1) is also connected with line sequence detector (4) by USB interface,
The intelligence pathfinder aircraft (1) is connected with adapter/converter (5) by cable interface, and the adapter/converter (5) and line sequence detect
Device (4) electrical connection；
It is provided with liquid crystal display touch screen (6) on the intelligence pathfinder aircraft (1), the liquid crystal display touch screen (6) and computer
Main control card (7) electrical connection, the computer main control card (7) are electrically connected with signal generator (8), the signal generator (8)
Output end is electrically connected with the input terminal of multi-channel switch module (9), the computer main control card (7) also with line sequence detector (4)
Electrical connection, the output end of the computer main control card (7) are electrically connected with the input terminal of multi-channel switch module (9), the multi-pass
Road switch module (9) is electrically connected with adapter (10), the adapter (10) and cable adaptor to be assembled (11)
Electrical connection, the cable adaptor (11) to be assembled are electrically connected with line sequence detector (4).
2. a kind of cable harness intelligence guide apparatus according to claim 1, it is characterised in that: the intelligence pathfinder aircraft
(1) test pencil (3) are also connected with.
3. a kind of cable harness intelligence guide apparatus according to claim 1, it is characterised in that: the line sequence detector
(4) light emitting diode is provided on.
4. a kind of cable harness intelligence guide apparatus according to claim 1, it is characterised in that: the multi-channel switch mould
Block (9) is made of 128 access matrixs switch.
5. a kind of cable harness intelligence guide apparatus according to claim 1, it is characterised in that: the adapter
(10) include 4 64 pins IDC socket and 4 64 pins Europlug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821019215.8U CN208352685U (en) | 2018-06-28 | 2018-06-28 | A kind of cable harness intelligence guide apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821019215.8U CN208352685U (en) | 2018-06-28 | 2018-06-28 | A kind of cable harness intelligence guide apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN208352685U true CN208352685U (en) | 2019-01-08 |
Family
ID=64881233
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821019215.8U Active CN208352685U (en) | 2018-06-28 | 2018-06-28 | A kind of cable harness intelligence guide apparatus |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596869A (en) * | 2019-02-13 | 2019-04-09 | 安徽科大智能物流系统有限公司 | The distribution terminal on-line measuring device and method of view-based access control model guiding |
| CN110297158A (en) * | 2019-06-25 | 2019-10-01 | 四川九洲线缆有限责任公司 | A kind of circuit effect method of three cores power-line plug line |
| CN110676663A (en) * | 2019-09-25 | 2020-01-10 | 北京机械设备研究所 | Multi-core cable connection system and method |
| CN111948427A (en) * | 2020-08-10 | 2020-11-17 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
| CN117388716A (en) * | 2023-12-11 | 2024-01-12 | 四川长园工程勘察设计有限公司 | Battery pack fault diagnosis method, system and storage medium based on time sequence data |
-
2018
- 2018-06-28 CN CN201821019215.8U patent/CN208352685U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109596869A (en) * | 2019-02-13 | 2019-04-09 | 安徽科大智能物流系统有限公司 | The distribution terminal on-line measuring device and method of view-based access control model guiding |
| CN109596869B (en) * | 2019-02-13 | 2024-01-12 | 科大智能物联技术股份有限公司 | Power distribution terminal on-line detection device and method based on visual guidance |
| CN110297158A (en) * | 2019-06-25 | 2019-10-01 | 四川九洲线缆有限责任公司 | A kind of circuit effect method of three cores power-line plug line |
| CN110297158B (en) * | 2019-06-25 | 2021-11-09 | 四川九洲线缆有限责任公司 | Circuit verification method for three-core power line plug wire |
| CN110676663A (en) * | 2019-09-25 | 2020-01-10 | 北京机械设备研究所 | Multi-core cable connection system and method |
| CN111948427A (en) * | 2020-08-10 | 2020-11-17 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
| CN111948427B (en) * | 2020-08-10 | 2023-02-03 | 中国工程物理研究院机械制造工艺研究所 | System and method for rapidly detecting complex wire harness assembly |
| CN117388716A (en) * | 2023-12-11 | 2024-01-12 | 四川长园工程勘察设计有限公司 | Battery pack fault diagnosis method, system and storage medium based on time sequence data |
| CN117388716B (en) * | 2023-12-11 | 2024-02-13 | 四川长园工程勘察设计有限公司 | Battery pack fault diagnosis method, system and storage medium based on time sequence data |
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