CN208346469U - The knitting colored high-environmental production line for imitating old fabric - Google Patents
The knitting colored high-environmental production line for imitating old fabric Download PDFInfo
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- CN208346469U CN208346469U CN201820840804.6U CN201820840804U CN208346469U CN 208346469 U CN208346469 U CN 208346469U CN 201820840804 U CN201820840804 U CN 201820840804U CN 208346469 U CN208346469 U CN 208346469U
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Abstract
The utility model discloses a kind of knitting colored high-environmental production lines for imitating old fabric, include the first entering arrangment, exhaust dyeing device or foam spray equipment, drying unit, the first cloth discharge device, outlet assembly, the second entering arrangment, shaping equipment and the second cloth discharge device, outlet assembly set gradually, the drying unit is to dry cloth cylinder and have several groups, and the temperature of each group can be controlled separately.The production line of the utility model, using most energy saving staining method, water consumption that the relatively general knitting cloth of this technique is dyed in dye vat, electricity consumption, energy-output ratio etc. are saved more than 95%, and CO2 emissions similarly reduce 95% or more, therefore this knitting colored imitates the old comprehensive environmental protection of fabric production line, less energy consumption, at low cost, product is stablized, output is high, be suitble to it is knitting colored imitate old fabric and produce in enormous quantities, economic value is huge, is worthy to be popularized.
Description
Technical field
The utility model belongs to knitting fabric production technical field, more particularly to a kind of knitting colored epipodium for imitating old fabric
Protect production line.
Background technique
It is existing it is knitting colored imitate in old cloth production process, common dye vat staining method wastewater discharge is high, pollution
Greatly, in the case where environmental requirement is higher and higher, and energy consumption is high, is unable to meet demand, and people need a kind of more environmentally friendly energy-efficient
Mode.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of knitting colored high-environmental production line for imitating old fabric,
Accomplish energy conservation, water-saving, few discharge.
The utility model is achieved through the following technical solutions:
The knitting colored high-environmental production line for imitating old fabric includes the first entering arrangment, the exhaust dyeing dress set gradually
It sets or foam spray equipment, drying unit, the first cloth discharge device, outlet assembly, the second entering arrangment, shaping equipment and the second cloth discharge device, outlet assembly, institute
Drying unit is stated to dry cloth cylinder and there are several groups, the temperature of each group can be controlled separately.
Preferably, being additionally provided with gassing apparatus before exhaust dyeing device or foam spray equipment and boiling bleaching device.
Preferably, the squeeze device includes groove, several guide rollers being arranged in groove and matches with groove
The evenness calender of conjunction, in dyeing course, calico is directed in groove through guide roller and paints, and then send after evenness calender squeezes
Enter to dry the drying of cloth cylinder.
Preferably, the drying unit is to dry cloth cylinder；More preferably, the baking cloth cylinder is that hot water circulation heated or steam add
The baking cloth cylinder of heat.Further, the baking cloth cylinder has 6 groups, and the temperature of each group can be different.
Preferably, after drying unit, foam spray equipment is additionally provided with to obtain single side with functional coating or two-sided
Finished fabric with functional coating.
More preferably, two above-mentioned foam spray equipments include 1-2 foam applicator and cooperate with foam applicator
Several guide rollers.When dyeing, it, when spraying function coating, is corresponding function that is put inside foam applicator, which is dyestuff,
Coating material.More preferably, when the foam spray equipment obtains single side for spraying with functional coating or two-sided with function
It behind also include drying equipment when the finished fabric of energy coating, for drying finished fabric again before entering shaping equipment.
More preferably, the gassing apparatus is fiery curtain structure, to substitute the unhairings modes such as traditional use chemical cheaning.
The beneficial effects of the utility model are:
The production line of the utility model, the most energy saving staining method of use, the relatively general knitting cloth of this technique exist
The water consumption of dye vat dyeing, electricity consumption, energy-output ratio etc. are saved more than 95%, and CO2 emissions are similarly reduced
95% or more, thus this it is knitting colored imitate the old comprehensive environmental protection of fabric production line, less energy consumption is at low cost, product stablize, output
Height, be suitble to it is knitting colored imitate old fabric and produce in enormous quantities, economic value is huge, is worthy to be popularized.
Detailed description of the invention
The utility model is described in detail by following specific embodiments and drawings for ease of explanation,.
Fig. 1 is production line structural schematic diagram when dyeing is dyed using exhaust dyeing device in the utility model；
Fig. 2 is exhaust dyeing apparatus structure schematic diagram；
Fig. 3 is production line structural schematic diagram when dyeing is dyed using foam spray equipment in the utility model；
Fig. 4 is foam spray equipment structural schematic diagram；
Wherein: 1- groove, 2- guide roller, 3- evenness calender, the first foam applicator of 4-, the second foam applicator of 5-.
Specific embodiment
As shown in Figs 1-4, the knitting colored high-environmental production line for imitating old fabric includes the first cloth feeding dress set gradually
It sets, exhaust dyeing device or foam spray equipment, drying unit, the first cloth discharge device, outlet assembly, the second entering arrangment, shaping equipment and
Two cloth discharge device, outlet assemblies, the drying unit are to dry cloth cylinder and have several groups, and the temperature of each group can be controlled separately.
Before exhaust dyeing device or foam spray equipment, it is additionally provided with gassing apparatus and boils bleaching device.
The squeeze device include groove, several guide rollers being arranged in groove and matched with groove uniformly roll
Vehicle, in dyeing course, calico is directed in groove through guide roller and paints, and is then sent into after evenness calender squeezes and dries the baking of cloth cylinder
It is dry.
The drying unit is to dry cloth cylinder；The baking cloth cylinder is hot water circulation heated or steam-heated baking cloth cylinder.It is described
Drying cloth cylinder has 6 groups, and the temperature of each group can be different.
After drying unit, foam spray equipment is additionally provided with to carry out the spraying of functional coating to cloth and obtains single side tool
Functional coating or the two-sided finished fabric with functional coating.
The foam spray equipment includes 2 foam applicator and several guide rollers with foam applicator cooperation.Work as dye
When color, it, when spraying function coating, is corresponding functional coating raw material that is put inside foam applicator, which is dyestuff,.When the bubble
Foam spray equipment is used to carry out cloth functional coating spraying to obtain single side with functional coating or two-sided with functional coating
Finished fabric when, behind also include drying equipment, for by finished fabric enter shaping equipment before dry again.
The gassing apparatus is fiery curtain structure, to substitute the unhairings modes such as traditional use chemical cheaning.
When dyeing, the dyestuff or the spraying of foam spraying process that calico passes through in groove absorb color and moisture, make dyestuff equal
Even is attached on cloth, and at this time the water content of cloth is about 75% or so, cloth immediately enter hot water circulation heated or
The drying of cloth cylinder is dried in steam heating, and the temperature for drying cloth cylinder is divided into six groups, is controlled using gradual temperature, is respectively as follows: first group
75 DEG C, (being made of two drying cylinders)；Second group 85 DEG C, (being made of two drying cylinders)；95 DEG C of third group, (by four
Drying cylinder composition)；4th group 110 DEG C, (being made of three drying cylinders)；5th group 125 DEG C, (being made of eight drying cylinders)；The
Six groups of 130 DEG C of (being made of eight drying cylinders).
After cloth drying, it is transferred to forming machine and carries out conventional tentering processing, at the same time, this sizing tentering mistake
Journey, which merges, to be neutralized, and fixation, anti-pitting effect etc. is synchronously completed in forming machine together, accomplishes entire production process without a drop
The super environmental protection effect of sewage discharge.Setting treatment time and temperature: between 70 seconds, 150 DEG C -175 DEG C.
This technique use useful dose and dyestuff, can provide international endorsement environmental protection documentary evidence, entirely reach fast incite somebody to action
MRSL the and ZDHC standard of execution.This technique is mainly with forth generation environment-friendly type sulfur dye and the moral department for holding high high Chemical Manufacture
Up to the anionic dyes of chemical industry, containing only a small amount of bleeding agent in dye formulation, it will not be made into environmental pollution and product completely
The exceeded possibility of content.
Entire technique all uses environmental protection type dye and environment-friend auxiliaries, will be contaminated using pad method or foam spraying method
Material is uniformly attached on cloth, is immediately fed into steam heating and is dried the drying of cloth cylinder, the temperature for drying cloth cylinder is divided into six groups, and use is gradual
Temperature control, respectively 75 DEG C, 85 DEG C, 95 DEG C, 110 DEG C, 125 DEG C, 130 DEG C.After cloth drying, it is transferred to forming machine
Conventional tentering processing is carried out, at the same time, this sizing tenter process, which merges, to be neutralized, and fixation, anti-pitting effect etc. exists together
Forming machine synchronously completes, and accomplishes entire production process without the super environmental protection effect of a drop sewage discharge, this technique is relatively general
The water consumption that knitting cloth is dyed in dye vat, electricity consumption, energy-output ratio etc. are saved more than 95%, CO2 emissions
It is same to reduce 95% or more.
The production line of the utility model, the most energy saving staining method of use, the relatively general knitting cloth of this equipment exist
The water consumption of dye vat dyeing, electricity consumption, energy-output ratio etc. are saved more than 95%, and CO2 emissions are similarly reduced
95% or more, therefore the comprehensive environmental protection of fabric production line, less energy consumption is at low cost, and product is stablized, and output is high, is suitble to knitting color
Color imitates the mass production of old fabric, and economic value is huge, is worthy to be popularized.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any change or replacement expected without creative work be should be covered within the scope of the utility model.
Therefore, the protection scope of the utility model should be determined by the scope of protection defined in the claims.
Claims (6)
1. the knitting colored high-environmental production line for imitating old fabric, which is characterized in that comprising set gradually the first entering arrangment, leaching
It rolls dyeing apparatus or foam spray equipment, drying unit, the first cloth discharge device, outlet assembly, the second entering arrangment, shaping equipment and second goes out
Cloth apparatus, the drying unit are to dry cloth cylinder and have several groups.
2. high-environmental production line according to claim 1, which is characterized in that after the drying unit, be additionally provided with bubble jet
Coating device.
3. high-environmental production line described in -2 any one according to claim 1, which is characterized in that the foam spray equipment packet
Include 1-2 foam applicator and several guide rollers with foam applicator cooperation.
4. high-environmental production line according to claim 1, which is characterized in that the squeeze device include groove, setting exist
Several guide rollers in groove and the evenness calender matched with groove.
5. high-environmental production line according to claim 1, which is characterized in that in exhaust dyeing device or foam spray equipment
Before, it is additionally provided with gassing apparatus and boils bleaching device.
6. high-environmental production line according to claim 5, which is characterized in that the gassing apparatus is fiery curtain structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820840804.6U CN208346469U (en) | 2018-06-01 | 2018-06-01 | The knitting colored high-environmental production line for imitating old fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820840804.6U CN208346469U (en) | 2018-06-01 | 2018-06-01 | The knitting colored high-environmental production line for imitating old fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208346469U true CN208346469U (en) | 2019-01-08 |
Family
ID=64891908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820840804.6U Active CN208346469U (en) | 2018-06-01 | 2018-06-01 | The knitting colored high-environmental production line for imitating old fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208346469U (en) |
-
2018
- 2018-06-01 CN CN201820840804.6U patent/CN208346469U/en active Active
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