CN208345484U - A kind of automatic counting filament winder - Google Patents
A kind of automatic counting filament winder Download PDFInfo
- Publication number
- CN208345484U CN208345484U CN201820796617.2U CN201820796617U CN208345484U CN 208345484 U CN208345484 U CN 208345484U CN 201820796617 U CN201820796617 U CN 201820796617U CN 208345484 U CN208345484 U CN 208345484U
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- roller
- side plate
- fixedly installed
- shaft
- control module
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Abstract
The utility model discloses a kind of automatic counting filament winder, including support and rotor, support is made of bottom plate and side plate, side plate is vertical with bottom plate to be fixedly connected, rotor includes roller and shaft, roller suit is fixed in shaft, side plate is run through in the end of shaft, shaft is fixedly connected by the bearing being mounted on side plate with side plate, the front end of roller is also fixedly installed with light shielding block, photoelectric sensor is also fixedly installed on the side wall of side plate, the end of bottom plate is also vertically fixedly installed with a riser, display pannel and PLC control module are also fixedly installed on the side wall of riser, the photosignal output end of photoelectric sensor is connect with the photosignal input terminal electric signal in PLC control module, display signal output end in PLC control module is connect with the display signal input part electric signal on display pannel.The utility model has many advantages, such as that structure is simple compared with prior art, can fix raw material, counting automatically, counting accuracy is high.
Description
Technical field
The utility model relates to a kind of wire winding devices, more particularly to a kind of automatic counting filament winder.
Background technique
In the manufacturing, it is often necessary to use wire, plastic cord etc., these materials are often all very long, it is not easy to take
Band and storage, while being also easily damaged, it needs to be wound up with filament winder, traditional wrapping wire technology uses roll shaft wrapping wire, material
It can not fix, be easy to skid, material must tightly be wound with roll shaft, can just be prevented material and be fallen down because of skidding, in this way, working as
When wrapping wire finishes, the material of entire bundle is difficult to remove again.Existing wrapping wire technology does not have automatic counting function, if necessary to record
Around wire ring number and production, operator also needs a few artificial numbers while rotating roll shaft, in this way it is easy to cause to miss
There is most or a small number of situations in difference, if rotating roller axle speed is too fast, the speed of a few numbers of operator will be with not
On, so, operator needs to reduce wire winding speed, to reduce production efficiency.Against the above technical problems, this is practical new
Type disclose it is a kind of automatic count filament winder, the utility model have structure it is simple, it is easy to use, can fix around wire material, can
With record around wire ring number, can recorde wrapping wire work total amount, can recorde the daily output of every bit manipulation person and working time,
The advantages that wrapping wire production efficiency can be improved.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, a kind of automatic counting filament winder are provided, with solution
Certainly in the prior art to fix around wire material, filament winder can not count automatically, artificial number big, low efficiency around wire ring number error
Etc. technical problems.The utility model have structure it is simple, it is easy to use, can fix around wire material, can recorde around wire ring number, can
With record wrapping wire work total amount, can recorde the daily output of every bit manipulation person and working time, can be improved wrapping wire production
The advantages that efficiency.
The utility model is achieved through the following technical solutions: the utility model discloses a kind of automatic counting filament winder, packets
Support and rotor are included, rotor is fixedly mounted on the support, and support is made of bottom plate and side plate, side plate fixed company vertical with bottom plate
It connects, rotor includes roller and shaft, and roller suit is fixed in shaft, and side plate is run through in the end of shaft, and shaft passes through peace
Bearing on side plate is fixedly connected with side plate, and the end of shaft is also fixedly installed with handle, the also fixed peace in the front end of roller
Equipped with light shielding block, photoelectric sensor is also fixedly installed on the side wall of side plate, photoelectric sensor is corresponding with light shielding block position to be installed,
The end of bottom plate is also vertically fixedly installed with a riser, and display pannel and PLC control are also fixedly installed on the side wall of riser
Molding block, the photosignal output end of photoelectric sensor are connect with the photosignal input terminal electric signal in PLC control module,
Display signal output end in PLC control module is connect with the display signal input part electric signal on display pannel.
Further, it can not be fixed around wire material in order to prevent, strip groove, the both ends of strip groove are additionally provided on roller
It extends to the both ends of the surface of roller, when wrapping wire, one of material is inserted in strip groove, in this way, material would not be on roller
It skids, when a bundle of material is around complete, the material that needs a person with the qualifications of a general is stopped up, and ties up again if material removed from roller, material
Become mixed and disorderly sometimes, by strip groove, strapping is gone through from strip groove, operator is facilitated to tie up wrapping wire
Come, so again removes material, material would not disorderly fall.
Further, in order to avoid material winds tension with roller and is difficult to remove, cunning is also provided on the side wall of roller
Slot, the number of sliding slot are 2, and sliding slot is symmetrical about the central axes of roller, and also corresponding in sliding slot to be equipped with slide bar, slide bar is separate to be turned
One end of axle handle is also vertically-mounted a lever, and at the end of wrapping wire, both hands hold two levers and backward pull out slide bar, such material
Material will come loose, and can be convenient will efficiently remove from roller around wire material.
Further, in order to prevent during rotating roller, slide bar is skidded off from roller, is also set in the front end of roller
Have a postive stop baffle, in this way when the end that slide bar slides into roller will be blocked by baffle part without sliding, while be also prevented from around
Wire material slides from roller end.
Further, it in order to realize zeros data, is counted next time, clearing is also fixedly installed on the side wall of riser
Button, reset button are connect with the clearing pin of counter in PLC control module by conducting wire, and primary count finishes, and are pressed clear
Zero button, zeros data on display pannel, is counted next time.
Further, in order to firmly install, facilitate installation, riser is L shape steel plate, and riser passes through the bottom plate of bolt and support
It is fixedly mounted.
The utility model has the advantage that 1) the utility model structure is simple.2) the utility model can fix former material
Material.3) the utility model can be automatically recorded around wire ring number.4) the utility model can automatically record output.5) this is practical new
Type can recorde the daily output of every bit manipulation person and working time 6) counting accuracy can be improved in the utility model.7)
Production efficiency can be improved in the utility model.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is stator structure schematic diagram;
Fig. 3 is rotor structure schematic diagram;
Fig. 4 is rotor sectional view;
Fig. 5 is Slide bar structure schematic diagram;
Fig. 6 is filament winder structural schematic diagram in embodiment 2.
Specific embodiment
It elaborates below to the embodiments of the present invention, the present embodiment before being with technical solutions of the utility model
It puts and is implemented, the detailed implementation method and specific operation process are given, but the protection scope of the utility model is unlimited
In following embodiments.
Embodiment 1
Embodiment 1 discloses a kind of automatic counting filament winder, as shown in Figure 1, including support 1 and rotor 2, rotor 2 is fixed
It is mounted on support 1, support 1 is made of bottom plate 3 and side plate 4, and side plate 4 is vertical with bottom plate 3 to be fixedly connected, and rotor 2 includes rolling
Cylinder 5 and shaft 6, the suit of roller 5 are fixed in shaft 6, and side plate 4 is run through in the end of shaft 6;As shown in Fig. 2, also pacifying on side plate 4
Equipped with bearing 21;As shown in Figure 1, shaft 6 is fixedly connected by the bearing 21 being mounted on side plate 4 with side plate 4, the end of shaft 6
Portion is also fixedly installed with handle 7, and the front end of roller 5 is also fixedly installed with light shielding block 8, is also fixedly installed on the side wall of side plate 4
Photoelectric sensor 9, the installation corresponding with 8 position of light shielding block of photoelectric sensor 9, the end of bottom plate 3 is also vertically fixedly installed with one
Riser 10, riser 10 are L shape steel plate, and display pannel 11 and model S7-200 are also fixedly installed on the side wall of riser 10
PLC control module 12, the photosignal output end of photoelectric sensor 9 and the photosignal input terminal electricity in PLC control module 12
Signal connects, the display signal output end in PLC control module 12 and the display signal input part telecommunications on display pannel 11
Number connection, reset button 13, model in reset button 13 and PLC control module 12 are also fixedly installed on the side wall of riser 10
The clearing pin of the counter of HCS0 is connected by conducting wire;As shown in figure 3, being additionally provided with strip groove 14, strip groove on roller 5
14 both ends extend to the both ends of the surface of roller 5, and the front end of roller 5 is additionally provided with postive stop baffle 15;As shown in figure 4, the side wall of roller 5
On be also provided with sliding slot 18, the number of sliding slot 18 is 2, and sliding slot 18 is symmetrical about the central axes of roller 5, also corresponding in sliding slot 18
Slide bar 19 is installed, the one end of slide bar 19 far from handle 7 is also vertically-mounted a lever 20, and at the end of wrapping wire, both hands hold slide bar
19 lever 20 pulls out slide bar 19 along sliding slot 18, in this way, the material being tightly wound around on roller 5 originally will come loose, it can
Will conveniently and efficiently be removed from roller 5 around wire material.The inductor used in the present embodiment is trough type photoelectric sensor 9,
Trough type photoelectric sensor 9 is the two sides composition for an optical transmitting set and an optical receiver being mounted in Face to face a slot.Light
Transmitter can issue infrared light or visible light, and optical receiver can receive light in without hindrance situation, but when roller 5 rotates, and every turn
A dynamic circle, light shielding block 8 can all be gone between optical transmitting set and optical receiver, and light is blocked, and just generation acts optoelectronic switch, output
One switch control signal, is switched off or on load current, to complete a control action.The optical telecommunications of photoelectric sensor 9
Number output end is connect with the photosignal input terminal electric signal in PLC control module 12, and PLC control module 12 shows signal output
End shows that signal input part electric signal is connect with display pannel 11, finally shows on display pannel 11 around wire ring number, work
Make total amount, the daily production quantity of every bit manipulation person and working time, when a wrapping wire terminates, press reset button 13, resets
Signal is transmitted to the counter in PLC control module 12 by conducting wire, and counter realizes Protection Counter Functions, in PLC control module 12
Display signal output end connect with the display signal input part electric signal on display pannel 11, enclose number on display pannel 11
It resets, is counted next time.
Embodiment 2
Embodiment 2 discloses a kind of automatic counting filament winder, as shown in fig. 6, including support 1 and rotor 2, rotor 2 is fixed
It is mounted on support 1, support 1 is made of bottom plate 3 and side plate 4, and side plate 4 is vertical with bottom plate 3 to be fixedly connected, and rotor 2 includes rolling
Cylinder 5 and shaft 6, the suit of roller 5 are fixed in shaft 6, and side plate 4 is run through in the end of shaft 6, are also equipped with bearing 21 on side plate 4,
Shaft 6 is fixedly connected by the bearing 21 being mounted on side plate 4 with side plate 4, and the end of shaft 6 is also fixedly installed with handle 7, rolling
The front end of cylinder 5 is also fixedly installed with magnet 16, is also fixedly installed with Hall sensor 17, Hall sensor on the side wall of side plate 4
17 installations corresponding with 16 position of magnet, the end of bottom plate 3 are also vertically fixedly installed with a riser 10, and riser 10 is L shape steel plate,
Display pannel 11 and the PLC control module 12 of model S7-200, photoelectric sensing are also fixedly installed on the side wall of riser 10
The photosignal output end of device 9 is connect with the photosignal input terminal electric signal in PLC control module 12, PLC control module 12
On display signal output end connect with the display signal input part electric signal on display pannel 11, on the side wall of riser 10 also
It is fixedly installed with reset button 13, the clearing pin of the counter of model HCS0 in reset button 13 and PLC control module 12
It is connected by conducting wire.Strip groove 14 is additionally provided on roller 5, the both ends of strip groove 14 extend to the both ends of the surface of roller 5, roller
5 front end is additionally provided with postive stop baffle 15, and sliding slot 18 is also provided on the side wall of roller 5, and the number of sliding slot 18 is 2, sliding slot 18
Central axes about roller 5 are symmetrical, and also correspondence is equipped with slide bar 19 in sliding slot 18, and the one end of slide bar 19 far from handle 7 is also vertical
Lever 20 is installed, at the end of wrapping wire, both hands hold the lever 20 of slide bar 19, slide bar 19 are skidded off along sliding slot 18, in this way, former
It will come loose to be tightly wound around the material of roller 5, can be convenient will quickly remove from roller 5 around wire material.This reality
Applying the inductor used in example is Hall switch sensor, magnet 16 is fixedly installed in the front end of roller 5, in support 1
It is fixedly installed with Hall switch sensor 17 on side plate 4, the installation corresponding with 16 position of magnet of Hall sensor 17, when work,
Magnet 16 is rotated with roller 5, per revolution, and magnet 16 can all pass through Hall switch sensor 17, Hall sensor 17
It can sense that the variation voltage pulse output in magnetic field, the pulse voltage signal output end and PLC of Hall sensor 17 control mould
Pulse voltage signal input terminal electric signal on block 12 connects, the display signal output end display surface in PLC control module 12
Display signal input part electric signal connection on plate 11, finally display is around wire ring number on display pannel 11, and work total amount, often
The daily production quantity of bit manipulation person and working time press reset button 13, reset signal is by leading when a wrapping wire terminates
Line is transmitted to the counter in PLC control module 12, and counter realizes Protection Counter Functions, the display signal in PLC control module 12
Output end is connect with the display signal input part electric signal on display pannel 11, and number is enclosed on display pannel 11 and is reset, is carried out
It counts next time.
Claims (7)
1. a kind of automatic counting filament winder, including support and rotor, the rotor are fixedly mounted on the support, wherein institute
It states support to be made of bottom plate and side plate, the side plate is vertical with the bottom plate to be fixedly connected, and the rotor includes roller and turns
Axis, the roller suit are fixed in the shaft, and the side plate is run through in the end of the shaft, and the shaft passes through peace
Bearing on the side plate is fixedly connected with the side plate, and the end of the shaft is also fixedly installed with handle, feature
It is, the front end of the roller is also fixedly installed with light shielding block, it is also fixedly installed with photoelectric sensor on the side wall of the side plate,
Photoelectric sensor installation corresponding with the light shielding block position, the end of the bottom plate are also vertically fixedly installed with one and erect
Plate is also fixedly installed with display pannel and PLC control module, the optical telecommunications of the photoelectric sensor on the side wall of the riser
Number output end is connect with the photosignal input terminal electric signal in the PLC control module, the display in the PLC control module
Signal output end is connect with the display signal input part electric signal on the display pannel.
2. a kind of automatic counting filament winder as described in claim 1, which is characterized in that the roller is cylindrical plastic cylinder,
The front end of the roller is additionally provided with postive stop baffle.
3. a kind of automatic counting filament winder as described in claim 1, which is characterized in that be also provided on the side wall of the roller
Sliding slot, the number of the sliding slot are 2, and the sliding slot is symmetrical about the central axes of the roller, also corresponding peace in the sliding slot
Equipped with slide bar.
4. a kind of automatic counting filament winder as claimed in claim 3, which is characterized in that the end of the slide bar is also vertically-mounted
There is lever.
5. a kind of automatic counting filament winder as described in claim 1, which is characterized in that be additionally provided with item on the outer wall of the roller
Shape groove, the both ends of the strip groove extend to the both ends of the surface of the roller.
6. a kind of automatic counting filament winder as described in claim 1, which is characterized in that also fixed peace on the side wall of the riser
Equipped with reset button, the reset button is connect with the clearing pin of counter in the PLC control module by conducting wire.
7. a kind of automatic counting filament winder as described in claim 1, which is characterized in that the riser is L shape steel plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820796617.2U CN208345484U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic counting filament winder |
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Application Number | Priority Date | Filing Date | Title |
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CN201820796617.2U CN208345484U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic counting filament winder |
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CN208345484U true CN208345484U (en) | 2019-01-08 |
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CN201820796617.2U Expired - Fee Related CN208345484U (en) | 2018-05-28 | 2018-05-28 | A kind of automatic counting filament winder |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111776851A (en) * | 2020-07-30 | 2020-10-16 | 国网河北省电力有限公司邯郸供电分公司 | Underground cable paying-off device |
-
2018
- 2018-05-28 CN CN201820796617.2U patent/CN208345484U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111776851A (en) * | 2020-07-30 | 2020-10-16 | 国网河北省电力有限公司邯郸供电分公司 | Underground cable paying-off device |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 Termination date: 20190528 |
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CF01 | Termination of patent right due to non-payment of annual fee |