CN208345476U - Wire rod discharging detection system - Google Patents
Wire rod discharging detection system Download PDFInfo
- Publication number
- CN208345476U CN208345476U CN201820425637.9U CN201820425637U CN208345476U CN 208345476 U CN208345476 U CN 208345476U CN 201820425637 U CN201820425637 U CN 201820425637U CN 208345476 U CN208345476 U CN 208345476U
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- China
- Prior art keywords
- wire rod
- unit
- control unit
- value
- pressure
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Abstract
A kind of wire rod discharging detection system, discharging is caused to fall short of specifications to solve the problems, such as that erroneous judgement occurs for existing wire rod discharging device, comprising: a sensing module comprising at least one the speed sensitive unit and a pressure sensing cells being set on a transport path；One material discharging module comprising one group of wire rod of guiding enters a conveying mechanism of the transport path, which has a cutting unit, which is set on the transport path；An and control unit, it stores an initial setting, the initial setting includes an operating rate value and a working pressure, the control unit is of coupled connections the speed sensitive unit, the pressure sensing cells, the conveying mechanism and the cutting unit, the control unit is for reading a conveying speed value and a pressure value, the control unit is used to control the output of the conveying mechanism, and control the movement of the cutting unit according to initial setting, the conveying speed value and the pressure value.
Description
Technical field
The utility model relates to a kind of wire rod discharging detection system more particularly to a kind of to can detecte wire rod discharging abnormal
Wire rod discharging detection system.
Background technique
Fig. 1 is please referred to, is a kind of existing wire rod discharging device 9, which has one and send
91, one, the material machine trigger circuit 93 of blocking unit 92, one and a cutter 94, the feeder 91 send out one group of wire rod M warp
The cutter 94 is crossed, then the end of wire rod M is made to touch the blocking unit 92, which is of coupled connections the blocking unit
92 and the cutter 94, when the feeder 91 conveying wire rod M is to oppress the blocking unit 92, which can be led
Lead to the trigger circuit 93, so that the trigger circuit 93 is controlled the cutter 94 and cut wire rod M, in this way, by adjusting the blocking list
First the distance between 92 and the cutter 94, may be selected the cutting length along path of wire rod M.
Above-mentioned existing wire rod discharging device 9, due to cutting the wire rod M of metal material repeatedly, and generating has conduction
Property metal fragment may cause the trigger circuit 93 because short when metal fragment splash is stained with and is sticked when the trigger circuit 93
Road and be connected, cause the cutter 94 to act at the time point of mistake, and cut out the line segment to fall short of specifications.The existing line
Material discharging device 9 also have can not active detecting cut mistake situation and shut down in real time, cause continuous production to fall short of specifications
Line segment forms the problem of wire rod is lost.
In view of this, existing wire rod discharging device still has improvedd necessity really.
Utility model content
To solve the above problems, discharge detection system the purpose of this utility model is to provide a kind of wire rod, it can be to avoid
Circuit abnormality causes wire rod to cut mistake, so that the wire rod line segment length of the production is reached an agreement, to promote product qualification rate.
One of the utility model is designed to provide a kind of wire rod discharging detection system, can continue to avoid board with mistake
Accidentally program production, to reduce wire rod loss and save the screening operation time.
The wire rod discharging detection system of the utility model a, comprising: sensing module, the sensing module include being set to one
At least one speed sensitive unit and a pressure sensing cells on a transport path；One material discharging module, the material discharging module
Enter a conveying mechanism of the transport path including one group of wire rod of guiding, which has a cutting unit, this is cut
Disconnected unit is set on the transport path；And a control unit, the control unit store an initial setting, the initial setting
Including an operating rate value and a working pressure, which is of coupled connections the speed sensitive unit, the feeling of stress
Unit, the conveying mechanism and the cutting unit are surveyed, which is used to read a conveying of speed sensitive unit generation
The pressure value that velocity amplitude and the pressure sensing cells generate, the control unit are used for according to the operating rate value, the work
Pressure value, the conveying speed value and the pressure value, control the conveying mechanism and export the speed of the wire rod, and control the cutting unit
Cut movement.
Accordingly, the wire rod discharging detection system of the utility model, can be according to the inspection of the sensing module by the control unit
Measured data can control material discharging module continuous production line segment wire rod consistent in length, and having reduces erroneous judgement Probability and mention
The effect of rising product qualification rate.The detection data of each speed sensitive unit and the pressure sensing cells is compared by intersecting, it can be with
The part of dysfunction is rapidly found out, can be to avoid the board with erroneous procedures continuous production, having reduces wire rod loss and section
The effect of saving the screening operation time.
Wherein, the operating rate value and the working pressure are value ranges.In this way, wire rod discharging situation, tool can be limited
There is the effect of promoting discharging stability.
Wherein, the control unit for execute a determining program, the determining program for compare the conveying speed value and
The operating rate value.In this way, having effects that maintain wire rod movement speed.
Wherein, the control unit is for executing a determining program, and the determining program is for comparing the pressure value and the work
Make pressure value.It is cut in this way, having effects that avoid accidentally touching to cause mistake.
Wherein, which is used for more each speed sensitive unit for executing a determining program, the determining program
Each conveying speed value generated.In this way, having effects that exclude the fault state of speed sensitive unit.
Wherein, the control unit for execute a determining program, the determining program for compare the conveying speed value with
Corresponding relationship between the pressure value.In this way, having the fault state for excluding speed sensitive unit and the pressure sensing cells
Effect.
Wherein, which is used to control the speed that the conveying mechanism exports the wire rod according to the result of the determining program
Degree, and control the cutting unit cut movement.In this way, having effects that the discharging uniform quality for ensuring the wire rod.
Wherein, which is used to issue an alarm signal according to the result of the determining program.It is reminded in this way, having
Operator carries out the effect of troubleshooting.
Wherein, which has a passage, which is set on the transport path, which has
One arrival end and one outlet end.In this way, the wire rod can be stretched through the passage and move along the transport path, have
The effect of maintaining wire rod moving direction.
Wherein, at least one speed sensitive unit is set to the arrival end and at least one speed sensitive unit is set
It is placed in the outlet end.Compare and confirm the self-consistent effect of the wire rod movement speed in this way, having.
Wherein, which has a material collecting tank, and a feeding inlet of the material collecting tank is set to the cutting unit
Lower section.In this way, having effects that accept and that collects the wire rod cuts line segment.
Detailed description of the invention
A kind of Fig. 1: existing wire rod discharging device figure.
Fig. 2: the device figure of a preferred embodiment of the utility model.
Fig. 3: pressure sensitive as shown in Figure 2 acts situation figure.
Fig. 4: as shown in Figure 2 cuts movement situation figure.
Description of symbols
This Shi of ﹝ Xin Xing ﹞
1 sensing module
11 speed sensitive unit, 12 pressure sensing cells
2 material discharging modules
21 conveying mechanism, 22 passage
221 outlet end, 222 arrival end
23 cutting unit, 24 material collecting tank
241 feeding inlets
3 control units
T transport path M wire rod
V conveying speed value P pressure value
﹝ Xian You Ji Shu ﹞
9 wire rod discharging device, 91 feeder
92 blocking unit, 93 trigger circuit
94 cutter M wire rods.
Specific embodiment
To enable the above-mentioned and other purposes, feature and advantage of the utility model to be clearer and more comprehensible, hereafter spy enumerates this reality
With novel preferred embodiment, and cooperate attached drawing, be described in detail below:
It " is of coupled connections " described in full text of the present invention, signal can be transmitted extremely by a component by electric energy or luminous energy by referring to
Another component is that the technical staff in the technical field of the invention is understood that.
It is the preferred embodiment of the wire rod discharging detection system of the utility model, including a sense shown in referring to figure 2.
Survey 1, material discharging module 2 of module and a control unit 3, which is of coupled connections the sensing module 1 and the discharging mode
Block 2.
The sensing module 1 includes at least one the speed sensitive unit 11 for being set to the side of a transport path T, is also wrapped
A pressure sensing cells 12 for including the end for being set to transport path T make the speed sensitive unit 11 detect one group of wire rod M
By a conveying speed value V of transport path T, and the pressure sensing cells 12 detection wire rod M touches the pressure-sensing
Unit 12 and caused by a pressure value P.The speed sensitive unit 11 can be contact roller sensor or light interrupter-type passes
Sensor；The pressure sensing cells 12 can be pressure sensor.
The material discharging module 2 includes the conveying mechanism stablizing and continuously supplying wire rod M and enter transport path T, is
Make wire rod M at conveying is stablized, can be set on transport path T by a passage 22, so that wire rod M is stretched through logical
The passage 22 is crossed, conveying is moved along transport path T with stabilization, which enters with one outlet end 221 and one
At least one speed sensitive unit 11 is preferably respectively set in mouth end 222, the outlet end 221 and the arrival end 222.The discharging mode
Block 2 also has a cutting unit 23, which is set to the outlet end 221 of the passage 22, the cutting unit
23 can cut the wire rod M exported by the passage 22, and accept and collect the segmented line cut by a material collecting tank 24
A feeding inlet 241 of material M, the material collecting tank 24 can be set in the lower section of the cutting unit 23.
The control unit 3 can set and store an initial setting, the initial setting include an operating rate value and
One working pressure, the operating rate value and the working pressure can be value range, which can be micro process
Device.The control unit 3 is of coupled connections the speed sensitive unit 11 and the pressure sensing cells 12 of the sensing module 1, makes the control
Unit 3 processed can receive the conveying speed value V of the speed sensitive unit 11 detection and being somebody's turn to do for the pressure sensing cells 12 detection
Pressure value P；It is of coupled connections the conveying mechanism 21 and the cutting unit 23 of the material discharging module 2 by the control unit 3 again, makes the control
Unit 3 processed can control the speed of the conveying mechanism 21 supply wire rod M, and controls the cutting unit 23 and cut.
Shown in referring to figure 3., by aforementioned structure, when wire rod M is mobile, each speed sensitive unit 11 detects each defeated
It send velocity amplitude V and is back to the control unit 3, a determining program is executed by the control unit 3, the determining program is for comparing
Whether each conveying speed value V meets the operating rate value initially set, and if the determination result is YES, which maintains
The delivery efficiency of the conveying mechanism 21 simultaneously repeats the determining program, if judging result be it is no, which can control
The conveying mechanism 21 exports the speed of wire rod M, and ensures wire rod M and stablize discharging；When the conveying mechanism 21 of the material discharging module 2
And the passage 22 is by metal fragment, the external force factors such as abrasion are influenced for a long time, causes the transmission process of wire rod M unstable
When determining, and causing each conveying speed value V of each detection of speed sensitive unit 11 inconsistent each other, which can be issued
One alarm signal is to remind operator to carry out troubleshooting, it can be ensured that the discharging uniform quality of wire rod M.
Referring to figure 3. and shown in Fig. 4, when wire rod M is persistently moved and is touched the pressure sensing cells 12, the feeling of stress
It surveys unit 12 to detect the pressure value P and be back to the control unit 3, another determining program is executed by the control unit 3, it should
Determining program is for comparing the working pressure whether pressure value P meets the control unit 3, if the determination result is YES, should
Control unit 3 drives the cutting unit 23 once to be cut, if judging result is no, the control unit 3 stopping cutting list
The movement of member 23, it can be ensured that the length along path for cutting wire rod M is consistent and avoid accidentally touching and cause mistake and cut；But when the pressure
Power sensing unit 12 because for a long time frequently contact due to cause to incude it is bad, when keeping the judging result of continuous several times no, the control
Unit 3 can issue an alarm signal to remind operator to carry out troubleshooting, avoid the cutting unit 23 in this way, having
It cuts deviation position and generates the line segment of wrong specification.
Defined according to momentum, wire rod M is mobile and conveying speed value V and the instantaneously blocking wire rod M that generates and generate
The pressure value P between there are a corresponding relationship, the properties such as density, elasticity and the thickness of wire rod M influence the corresponding relationship,
And the corresponding relationship can be learnt by the whole experimental data of remittance, therefore another determining program can also be performed in the control unit 3,
The determining program compares the conveying speed value V and the pressure value P according to the corresponding relationship, and judge each speed sensitive unit 11 and
Whether the readings of the pressure sensing cells 12 passback is correct, and reminds operator to replace in due course, it can be ensured that the control
Unit 3 makes the material discharging module 2 maintain the running that correctly discharges according to correct data.
The detection system in conclusion wire rod of the utility model discharges, can be according to the sensing module by the control unit
Detection data, can control material discharging module continuous production line segment wire rod consistent in length, have reduce erroneous judgement Probability
And the effect of promoting product qualification rate.The detection data of each speed sensitive unit and the pressure sensing cells is compared by intersecting,
The part of dysfunction can be rapidly found out, can be to avoid the board with erroneous procedures continuous production, having reduces wire rod loss
And the effect of saving the screening operation time.
Although the utility model is disclosed using above-mentioned preferred embodiment, it is not intended to limit the utility model, this
Within the spirit and scope for not departing from the utility model, opposite above-described embodiment carries out various changes and repairs field technical staff
Change and still fall within the technology scope that the utility model is protected, therefore the protection scope of the utility model should be with claims institute
Subject to defining.
Claims (4)
- The detection system 1. a kind of wire rod discharges characterized by comprisingOne sensing module, the sensing module include at least one the speed sensitive unit and one being set on a transport path A pressure sensing cells；One material discharging module, the material discharging module include a conveying mechanism for guiding one group of wire rod and entering the transport path, should be gone out Expect that module has a cutting unit, which is set on the transport path；AndOne control unit, the control unit store an initial setting, which includes an operating rate value and one A working pressure, the control unit be of coupled connections the speed sensitive unit, the pressure sensing cells, the conveying mechanism and this cut Disconnected unit, which is used to read a conveying speed value of speed sensitive unit generation and the pressure sensing cells produce A raw pressure value, the control unit are used for according to the operating rate value, the working pressure, the conveying speed value and the pressure Force value controls the conveying mechanism and exports the speed of the wire rod, and control the cutting unit cut movement.
- The detection system 2. wire rod as described in claim 1 discharges, which is characterized in that the material discharging module has a passage, The passage is set on the transport path, which has an arrival end and one outlet end.
- The detection system 3. wire rod as claimed in claim 2 discharges, which is characterized in that at least one speed sensitive unit setting The outlet end is set in the arrival end and at least one speed sensitive unit.
- The detection system 4. wire rod as described in claim 1 discharges, which is characterized in that the material discharging module has a material collecting tank, One feeding inlet of the material collecting tank is set to the lower section of the cutting unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820425637.9U CN208345476U (en) | 2018-03-28 | 2018-03-28 | Wire rod discharging detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820425637.9U CN208345476U (en) | 2018-03-28 | 2018-03-28 | Wire rod discharging detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208345476U true CN208345476U (en) | 2019-01-08 |
Family
ID=64885618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820425637.9U Expired - Fee Related CN208345476U (en) | 2018-03-28 | 2018-03-28 | Wire rod discharging detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208345476U (en) |
-
2018
- 2018-03-28 CN CN201820425637.9U patent/CN208345476U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 Termination date: 20210328 |