CN208333600U - A kind of Plumb-bob Material Level Meter - Google Patents
A kind of Plumb-bob Material Level Meter Download PDFInfo
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- CN208333600U CN208333600U CN201821134254.2U CN201821134254U CN208333600U CN 208333600 U CN208333600 U CN 208333600U CN 201821134254 U CN201821134254 U CN 201821134254U CN 208333600 U CN208333600 U CN 208333600U
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- swing rod
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- wirerope
- wheel
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Abstract
The utility model discloses a kind of Plumb-bob Material Level Meters, belong to feed bin monitoring device technical field, including cabinet, weight, connect the wirerope of weight, wheel group, and controller, wheel group includes reel, measurement wheel, wirerope-winding is on reel, successively by balance wheel and measurement wheel, mounting plate is equipped in cabinet, mounting plate is equipped with the motor of driving spool turns, mounting plate is equipped with swing rod and support spring, one end of swing rod is hingedly on a mounting board, the other end of swing rod is equipped with balance wheel, one end of support spring connects mounting plate, the other end connects swing rod, mounting plate is equipped with the sensor that detection swing rod is swung, sensor and motor are electrically connected with the controller.The application can sensitively monitor weight state of weightlessness when working, controlling motor drives weight to rise, it completes to visit material, weight is avoided to be buried, cause motor impaired, the swing position of swing rod is perceived according to sensor, understands the state of weight in time, judge whether weight breaks down, increases the robustness of the application.
Description
Technical field
The utility model belongs to feed bin monitoring device technical field, more particularly to a kind of Plumb-bob Material Level Meter.
Background technique
Feed bin is in use inevitably in the presence of there are three types of dangerous: over-voltage, and roof fall is expected with scarce.So-called over-voltage, i.e.,
Due in storehouse in feeding process be in barotropic state, discharging air outward cause not in time be more than professional standard;On roof fall is
It is shown during material without material position, causes material full of warehouse;During scarce material is the discharge of materials in storehouse, do not have to material position
Warning, influences to produce.
Therefore, it is necessary to the height to material in feed bin to measure, and user is made reliably to grasp the material position in feed bin, existing
Weight dropper charge level indicator in technology is made of measure and control instrument with the weight material-height exploring actuator two parts being connected, and principle is weight
Material-height exploring actuator is placed on silo roof, and weight is put into storehouse by motor by rope traction, and weight is from silo roof initial position
It begins to decline, encounters charge level and return to the measurement of silo roof waiting next time immediately.Since weight dropper charge level indicator is often in the environment of dust
Work, lever perceptual sensitivity is low, the case where burying hammer often occurs, and cannot timely judge the fault condition of weight, often
It will cause the abnormal conditions such as the even disconnected hammer of motor damage.
Utility model content
The utility model can sensitively identify weight mainly solving the technical problems that provide a kind of Plumb-bob Material Level Meter
State of weightlessness, so that motor is accurately promoted weight, the burial due to weight avoided to cause the damage of motor.
In order to solve the above technical problems, the technical solution adopted in the utility model is: a kind of Plumb-bob Material Level Meter, including case
The wheel group and controller of body, weight, the wirerope of the connection weight, the winding wirerope are provided in the cabinet
The trailing flank of the mounting plate is arranged in mounting plate, the wheel group, and the leading flank of the mounting plate, institute is arranged in the controller
Stating wheel group includes reel, measurement wheel, is provided with the motor for driving the spool turns, the peace on the leading flank of the mounting plate
Swing-bar mechanism is hingedly provided on the trailing flank of loading board, the swing-bar mechanism includes swing rod, and one end of the swing rod is hinged on institute
It states on mounting plate, the other end of the swing rod is free end, balance wheel is provided on the free end of the swing rod, the swing rod is along left
Right direction is placed, and the swing-bar mechanism further includes support spring, and one end of the support spring connects on the mounting plate, described
The other end of support spring is connected on the swing rod, and the wirerope-winding successively passes through the balance wheel on the reel
It is taken turns with the measurement, the weight is stretched out by the lower end of the cabinet, and the detection swing rod state is provided on the mounting plate
Sensor, the sensor and the motor are electrically connected with the controller.
It is further preferred that being provided with limit plate on the swing rod, the left end of the limit plate is hinged with the swing rod
End is hinged, tension spring is provided between the right end of the limit plate and the mounting plate, the right end of the limit plate is provided with positioning
Slot is provided with positioning column on the swing rod, and the positioning column is located in the locating slot and can move in the locating slot,
The lower end surface of the locating slot is during the wirerope folding and unfolding and in the complete retracted state of the wirerope to described
Swing rod is balanced limit, and the upper surface of the locating slot corresponds to the swing rod under the weight state of weightlessness and swings limit limit
Position.
It is further preferred that the sensor is Hall sensor, the Hall sensor includes being arranged in the swing rod
Free end magnet, and the hall circuitboard being arranged on the leading flank of mounting plate is provided on the hall circuitboard
For incuding the Hall semiconductor chip of the magnet positions.
It is further preferred that at least three Hall semiconductor chip is provided on the hall circuitboard, the Hall semiconductor
Piece is arranged along the curved path of the magnet movement, and a part of Hall semiconductor chip in the Hall semiconductor chip is located at and works as institute
The corresponding position of magnet when wirerope is withdrawn completely is stated, it is described to detect whether the weight rises to vertex position
A part of Hall semiconductor chip in Hall semiconductor chip is located at the corresponding position of wirerope magnet during folding and unfolding
It sets, to detect the motion state of the weight, a part of Hall semiconductor chip in the Hall semiconductor chip, which is located at, works as institute
It states when weight weightlessness on the motion path of the magnet, to detect whether the weight generates state of weightlessness.
It is further preferred that the reel is set to the left side of the upper end of the mounting plate, the hinged end of the swing rod is set
It sets in the lower section of the reel, the free end of the swing rod is located at the right side of the reel, and the measurement wheel is arranged in the pendulum
The side-lower of wheel.
It is further preferred that the wheel group further includes the directive wheel that the lower-left end of the trailing flank of the mounting plate is arranged in,
After the wirerope first passes through the directive wheel, successively taken turns by the balance wheel and the measurement.
It is further preferred that the trailing flank of the mounting plate is respectively arranged with upper stop block in the two sides up and down of the swing rod
With lower stop block.
It is further preferred that the measurement wheel is provided with side block blocks around the side of wirerope.
It is further preferred that the lower end of the cabinet was installed with rope pipe, described cross on rope pipe is provided with peep hole, described
It is provided on peep hole and opens the peep hole and closed observation lid.
It is further preferred that being provided with soot blower in the cabinet, the soot blower is intracorporal including being installed in case
The upper end of blowing pipe, the blowing pipe is bent downwardly.
The beneficial effects of the utility model are: Plumb-bob Material Level Meter provided by the utility model, due to connecting the steel of weight
Cord is around the balance wheel on swing rod, and in weight motion process, wirerope gives swing rod one downward pulling force, and support spring is to pendulum
One upward power of bar is respectively at swing rod when culminating in weight motion process with weight and balances motionless state.
When weight has touched charge level during the motion, charge level gives weight one upward power, since the length of wirerope does not become
Change, weight is made to form weightless state in the moment, the power mutually balanced being subject to originally on swing rod at this time is destroyed, and weight is applied
The pulling force moment added on swing rod reduces, and swing rod can occur significantly to swing under the active force of support spring, in mounting plate
On be provided with sensor, sensor is able to detect that the swing state of swing rod, when sensor detects that swing rod is significantly swung
The electric signal transmission of a swing can be generated to controller, controller judges that weight has touched charge level, controller control
Motor reversal drives weight to rise back to the position on vertex.Weight completes primary test, is recovered to origin waiting and surveys next time
Examination.Sensor can also detect during weight folding and unfolding simultaneously, and swing rod is in the state of balance, to the motion process of weight into
Row monitoring.The application can sensitively monitor the state of weightlessness of weight, timely control motor and weight is driven to rise, avoid
Weight is buried, and causes motor impaired.The application can also further be perceived according to sensor when weight is by biggish power
The swing position of swing rod understands the state of weight in time, judges whether weight breaks down, controller carries out shutdown inspection in time
It repairs, further increases the robustness of the application.
The limit plate being further preferably arranged, the locating slot being arranged on limit plate, the positioning column on swing rod are matched with locating slot
It closes, by the tension spring shared of support spring and limit plate, i.e. swing rod exists the power opposite with the pulling force of weight for being subject to swing rod
Two-man act applied force is used when the pulling force of balance weight, reduces the working strength of support spring, and two-man act applied force, moreover it is possible to
The resonance for enough eliminating spring, increases the service life of the application.Secondly the limit plate of setting, causes swing rod to move in weight weightlessness
When, which remains stationary, and when weight state of weightlessness terminates, in uphill process, swing rod is swung rapidly weight, when on swing rod
Positioning column when contradicting to the lower wall of the locating slot of limit plate, swing rod can be made quickly to be restored to equilibrium state, guarantee weight
Smoothly rise.
It is further preferred that sensor uses Hall sensor, Hall sensor is to magnetic-field-sensitive, structure is simple, volume
It is small, frequency response is wide, output voltage variation greatly and long service life.
It is further preferred that the Hall semiconductor chip for incuding three kinds of states of swing rod is set on hall circuitboard, it can
It is timely monitored and is fed back with the motion state to weight.
Detailed description of the invention
Fig. 1 is the main view of the embodiment of the utility model Plumb-bob Material Level Meter;
Fig. 2 is that the embodiment of the utility model Plumb-bob Material Level Meter is illustrated swing rod equilbrium position during weight folding and unfolding
Figure;
Fig. 3 is that the embodiment of the utility model Plumb-bob Material Level Meter is illustrated swing rod equilbrium position when weight rises to vertex
Figure;
Fig. 4 is that the embodiment of the utility model Plumb-bob Material Level Meter is shown swing rod position in failure of the weight by downward pulling force
It is intended to;
Fig. 5 be the utility model Plumb-bob Material Level Meter embodiment in wire cable rupture swing rod position view;
Fig. 6 is the structural schematic diagram of the hall circuitboard in the embodiment of the utility model Plumb-bob Material Level Meter.
Specific embodiment
In the description of specific embodiment of the present utility model, it is to be understood that term " center ", " longitudinal direction ", " cross
To ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", the instructions such as "outside" side
Position or positional relationship are to be based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description the utility model and simplification is retouched
It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation,
Therefore it should not be understood as limiting the present invention.In addition, term " first ", " second " etc. are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " etc. can explicitly or implicitly include one or more of the features.In retouching for the utility model
In stating, unless otherwise indicated, the meaning of " plurality " is refer to two or more.Term "and/or" used in this specification
Including any and all combinations of one or more related listed items.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense.For example, it may be being fixedly connected, it may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
For the ease of understanding the utility model, in the following with reference to the drawings and specific embodiments, the utility model is carried out more detailed
Thin explanation.The preferred embodiment of the utility model is given in attached drawing.But the utility model can be with many different
Form is realized, however it is not limited to this specification described embodiment.On the contrary, purpose of providing these embodiments is makes to this
The understanding of the disclosure of utility model is more thorough and comprehensive.
The embodiment of Plumb-bob Material Level Meter provided by the utility model, as shown in figs. 1 to 6, including cabinet 1, weight 2, company
The wirerope 3 of weight 2, the wheel group of winding wire ropes 3 and controller 5 are connect, mounting plate 4, the setting of wheel group are provided in cabinet 1
In the trailing flank of mounting plate 4, the leading flank of mounting plate 4 is arranged in controller 5, and wheel group includes reel 6, measurement wheel 7, mounting plate 4
Leading flank on be provided with the motor 8 that driving reel 6 rotates, be hingedly provided with swing-bar mechanism, swing rod on the trailing flank of mounting plate 4
Mechanism includes swing rod 9, and one end of swing rod 9 is hinged on mounting plate 4, and the other end of swing rod 9 is free end, and is set on the free end
It is equipped with balance wheel 10, swing rod 9 is placed in left-right direction, and swing-bar mechanism further includes support spring 11, one end connection of support spring 11
On mounting plate 4, the other end is connected on swing rod 9, and wirerope 3 is wrapped on reel 6, successively takes turns 7 by balance wheel 10 and measurement,
Weight 2 is stretched out by the lower end of cabinet 1, is provided with the sensor that detection swing rod 9 is swung on mounting plate 4, sensor and motor 8 with
Controller 5 is electrically connected.
In use, when needing to detect the height of charge level, motor 8 drives the rotation of reel 6 to put wirerope to the present embodiment,
Weight 2 moves downward, since the wirerope 3 of connection weight 2 is around the balance wheel 10 on swing rod 9, in 2 motion process of weight, steel
Cord 3 gives 9 one downward pulling force of swing rod, and support spring 11 gives 9 one upward power of swing rod, is moved through swing rod 9 in weight 2
It is respectively in journey and when weight 2 culminates and balances motionless state.When weight 2 has touched material during the motion
Face, charge level give weight 2 one upward power, since the length that wirerope 3 discharges does not change, 2 moment of weight are made to form weightlessness
State, the power mutually balanced being subject to originally on swing rod 9 at this time is destroyed, and the power moment that weight 2 is applied on swing rod 9 subtracts
Small, swing rod 9 can occur significantly to swing under the active force of support spring 11, and sensor is provided on mounting plate 4, sensing
Device is able to detect that the swing state of swing rod 9, swing rod 9 contact sensor during swing, when sensor detects swing rod 9
The electric signal transmission that can generate a swing is significantly swung to controller, controller judges that weight 2 has touched material
Face, controller control motor 8 and invert, and weight 2 is driven to rise back to the position on vertex.Weight 2 completes primary test, is recovered to
Origin waiting is tested next time.Sensor can also detect during 2 folding and unfolding of weight simultaneously, and swing rod 9 is in the state of balance,
The motion process of weight 2 is monitored.The application can sensitively monitor the state of weightlessness of weight 2, timely control electricity
Machine 8 drives weight 2 to rise, and avoids weight 2 and is buried, and causes motor 8 impaired.The application further can also be according to sensor
The swing position of the swing rod 9 when weight 2 is by biggish power is perceived, understands whether weight 2 breaks down in time, if weight 2
It breaks down, controller carries out maintenance down in time, further increases the robustness of the application.
The present embodiment is it is further preferred that reel 6 is set to the left side of the upper end of mounting plate 4, the hinged end setting of swing rod 9
In the lower section of reel 6, the free end of swing rod 9 is located at the right side of reel 6, and the lowermost that balance wheel 10 is arranged in measurement wheel 7 is swung
The left side of extreme position.Above-mentioned wheel group further includes the directive wheel 20 that the lower-left end of the trailing flank of mounting plate 4 is arranged in, wirerope
After 3 first pass through directive wheel 20, then successively by balance wheel 10 and measurement wheel 7.
The present embodiment is it is further preferred that be provided with limit plate 12 on swing rod 9, the left end of limit plate 12 and the hinge of swing rod 9
It is hinged to connect end, is provided with tension spring 13 between the right end and mounting plate 4 of limit plate 12, the right end of limit plate 12 is provided with locating slot
14, positioning column 15 is provided on swing rod 9, positioning column 15 is located in locating slot 14 and can move in locating slot 14.
The present embodiment is it is further preferred that the trailing flank of mounting plate 4 is respectively arranged with upper block in the two sides up and down of swing rod 9
Block 16 and lower stop block 17.
Positioning column 15 in the present embodiment on swing rod 9 and the locating slot 14 on limit plate 12 cooperate, make swing rod 9 by with again
Tension spring 13 shared of the opposite power of the pulling force of hammer by support spring 11 and limit plate 12, i.e. drawing of the swing rod 9 in balance weight 2
Two-man act applied force is used when power, reduces the working strength of support spring 11, and two-man act applied force, additionally it is possible to eliminate spring
Resonance, increase the service life of the present embodiment.Secondly, limit plate 12 is kept not when 2 weightlessness of weight causes swing rod 9 to move
Dynamic, when 2 state of weightlessness of weight terminates, weight 2 is in uphill process, and swing rod 9 is swung rapidly, when the positioning column 15 on swing rod 9 supports
When contacting the lower wall of locating slot 14 of limit plate 12, swing rod 9 can be made quickly to be restored to equilibrium state, guarantee that weight 2 is steady
Rising.
Swing rod in the present embodiment is there are four equilbrium position, and first equilbrium position is as shown in Fig. 2, when weight 2 is being shunk
During decentralization, swing rod 9 is under the action of 2 gravity of weight, limit plate 12, tension spring 13 and support spring 11 in balance
Position, limit plate 12 pass through the pressure that positioning column 15 applies in the pulling force and 16 resistance of upper stop block and swing rod 9 of tension spring 13
The lower state motionless in balance of effect, and the upper end of limit plate 12 is contradicted in the lower end of upper stop block 16.Positioning on swing rod 9
Column 15 is contradicted in the lower end of locating slot 14.
Second equilbrium position of swing rod 9 is as shown in figure 3, when weight 2 rises to the position on vertex, and swing rod 9 is in weight 2
The power that the power and support spring 11 that gravity, the block power of 1 lower end surface of cabinet applied to weight 2, tension spring 13 apply apply
The lower position in balance of effect, at this point, because swing rod 9 receives the effect for the power that 1 lower end surface of cabinet applies indirectly again, swing rod
The position of 9 free end can be slightly below the position of the above-mentioned swing rod 9 during 2 folding and unfolding of weight;Limit plate 12 is in tension spring 13
In equilbrium position under the action of the pressure that pulling force and swing rod 9 are applied by positioning column 15 because limit plate 12 simultaneously also by
The effect for the power that cabinet 1 lower end surface applies indirectly, therefore swing rod 9 passes through positioning column 15 when weight 2 rises to vertex position
The pressure of application is greater than swing rod 9 of the above-mentioned weight 2 during folding and unfolding and passes through the pressure that positioning column 15 applies, and limit plate 12 is equipped with
The free end of locating slot 14 is slightly below the lower end of upper stop block 16.
As shown in figure 4, when weight 2 is buried, wirerope 3 is downward to balance wheel 10 for the third equilbrium position of swing rod 9
Pulling force increases, and pulls downward on the free end of swing rod 9 always, swings to conflict until lower stop block 17 until swing rod 9, swing rod 9
It is kept out by lower stop block 17, reaches an equilbrium position, limit plate 12 is pulled down by swing rod 9 simultaneously, drawing of the limit plate 12 in weight 2
Reach equilbrium position under the action of the pulling force of power and tension spring 13.
4th equilbrium position of swing rod 9 is as shown in figure 5, when wirerope 3 is broken, pulling force of the balance wheel 10 by weight 2
Moment reduces, and swing rod 9 is swung up under the active force of support spring 11, and swing rod 9 is swung up conflict to upper stop block 16
Balance is kept when lower end, limit plate 12 contradicts under the active force of tension spring 13 and upper stop block 16 in the lower section of upper stop block 16
Keep balance.
The present embodiment is it is further preferred that above-mentioned sensor is Hall sensor, because Hall sensor is quick to magnetic field
Sense, structure is simple, small in size, frequency response is wide, output voltage variation greatly and long service life.It is easy to implement automation electric signal
Generation and transmission, make the application realize automation control, Hall sensor includes the magnet that the free end of swing rod 9 is arranged in
18, and the hall circuitboard 19 being arranged on the leading flank of mounting plate 4, it is arranged for incuding swing rod 9 on hall circuitboard 19
The Hall semiconductor chip of magnet 18 in different conditions.
The structure of hall circuitboard 19 as shown in fig. 6, be provided with 7 Hall semiconductor chips, suddenly altogether on hall circuitboard 19
You arrange at semiconductor chip along the motion path of magnet 18, and wherein Hall semiconductor chip 6-1 is located at after wirerope 3 is broken, swing rod 9
The corresponding position of magnet 18 at the position of upper stop block 16 is contradicted, for judging whether wirerope 3 fracture defect occurs;Hall
Semiconductor chip 6-2,6-3,6-4 are located at when 2 instantaneous weight loss of weight, the path that swing rod 9 is swung by sequence arrangement from top to bottom
On, to judge whether weight 2 touches charge level;Hall semiconductor chip 6-5 is located at the swing rod 9 during 2 folding and unfolding of weight and reaches
The corresponding position of magnet 18 when equilbrium position, for monitoring 2 motion conditions of weight;Hall semiconductor chip 6-6 is located at when weight 2 reaches
When to vertex, the corresponding position of magnet 18 when swing rod 9 is in equilbrium position, for judging whether weight 2 has been restored to vertex;
Hall semiconductor chip 6-7 is located at weight suddenly by biggish lower pulling force, such as in the case that weight 2 is buried, and swing rod 9 supports
Touching corresponding position of magnet 18 when on lower stop block 17, for judging whether weight breaks down.
The present embodiment is provided with side block blocks 21 around the side of wirerope it is further preferred that measurement takes turns 7, prevents wirerope 3
Wheel is taken off under 2 state of weightlessness of weight.
The present embodiment is crossed on rope pipe 22 and is provided with observation it is further preferred that the lower end of cabinet 1 was installed with rope pipe 22
Hole is provided on peep hole and opens peep hole and closed observation lid 23, peep hole it is convenient to the present embodiment carry out observation with
Maintenance.
It is further preferred that being provided with soot blower in cabinet 1, soot blower includes the blowing pipe being installed in cabinet 1
24, the upper end of blowing pipe 24 is bent downwardly.Because the present embodiment is used on feed bin, i.e., work under the environment more than dust, it is difficult
Exempt from that dust can be entered in cabinet 1, blowing pipe 24 can clear up the intracorporal dust of case, further increase making for the present embodiment
Use the service life.
The use process of this implementation are as follows: when needing to detect charge level position, controller 5 gives 8 one enabling signals of motor, electricity
Machine 8 starts, and band movable reel 6 rotates, and discharges wirerope 3, and weight 2 is begun to decline, and swing rod 9 is in weight 2, tension spring 13, support force at this time
The lower holding of the active force of spring 11 equilbrium position as shown in Figure 2.At this point, the magnet 18 on swing rod 9 just senses Hall
The power information of the motion information of weight 2 is transferred to controller 5, the monitoring weight of controller 5 by semiconductor chip 6-5, hall circuitboard 19
The movement of hammer 2;When weight 2 touches charge level, 2 instantaneous weight loss of weight, 9 moment of swing rod is swung up, the magnet on swing rod 9
18 when sensing any one Hall semiconductor chip in Hall semiconductor chip 6-2,6-3,6-4, generates an electric signal, Hall
By the electric signal transmission to controller 5, controller 5 receives the signal and judges that weight 2 has touched charge level circuit board 19,
Controller 5 gives 8 one reverse signals of motor, and motor 8 is rotated backward with movable reel 6, increase weight 2, in weight 2 by weightless shape
State is stablized and is quickly restored to such as figure to uphill process, block cooperation of the swing rod 9 between positioning column 15 and limit plate 12 is stablized
The equilbrium position of the swing rod 9 during folding and unfolding of weight 2 shown in 2, the magnet 18 on swing rod 9 incude Hall semiconductor chip 6- again
5, the power information that weight 2 moves is transferred to controller 5, controller 5 monitors the movement of weight 2;When weight 2 rises to vertex
When, since the lower end surface of cabinet 1 is applied with a block power to weight 2, make the increase subject to downward force of swing rod 9, make swing rod 9 to
Lower swing, an electric signal is generated when the magnet 18 on swing rod 9 senses Hall semiconductor chip 6-6, and hall circuitboard 19 will
To controller 5, controller 5 receives the electric signal and judges that weight has had reached vertex position, controller 5 electric signal transmission
It controls motor 8 to stop, swing rod 9 has reached equilbrium position as shown in Figure 3 again, and weight 2 has had increased to vertex at this time, complete
At a detection process, waiting detects next time.When occurring the case where weight 2 is buried in detection process, 2 stress of weight at this time
It is larger, drive swing rod 9 significantly to lower swing, when the magnet 18 on swing rod 9 senses Hall semiconductor chip 6-7, Hall
By the electric signal transmission to controller 5, controller 5 receives the signal and judges that weight 2 receives abnormal power circuit board 19,
Controller 5 controls the present embodiment maintenance down.When occurring the case where fracture of wirerope 3 in detection process, since wirerope 3 is disconnected
If splitting, 9 moment of swing rod loses the power of the application of weight 2, under the active force of tension spring 13 and support spring 11 significantly upwards
It swings, when the magnet 18 on swing rod 9 senses Hall semiconductor chip 6-1, generates an electric signal, hall circuitboard 19 should
To controller 5, controller 5 receives the electric signal and judges 2 failure of weight electric signal transmission, and controller 5 controls the present embodiment and stops
Machine overhauling.
The present embodiment is in the different Hall semiconductor chips that different location senses by swing rod 9 and generates different conditions
Signal, and controller 5 is transferred to by Hall control panel 19, controller 5 judges each state of weight 2, can timely judge
The failure that weight 2 occurs, carries out overhaul plan in time.The present embodiment is reliable for operation, high-efficient, and robustness is good.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure transformation made based on the specification and figures of the utility model, it is relevant to be applied directly or indirectly in other
Technical field is included in the scope of patent protection of the utility model.
Claims (10)
1. a kind of Plumb-bob Material Level Meter, including cabinet, weight, the wirerope for connecting the weight, the wheel for winding the wirerope
Group and controller are provided with mounting plate in the cabinet, and the trailing flank of the mounting plate, the control is arranged in the wheel group
The leading flank of the mounting plate is arranged in device, which is characterized in that the wheel group includes reel, measures and take turns, before the mounting plate
It is provided with the motor for driving the spool turns on side, is hingedly provided with swing-bar mechanism on the trailing flank of the mounting plate, institute
Stating swing-bar mechanism includes swing rod, and one end of the swing rod is hinged on the mounting plate, and the other end of the swing rod is free end,
Balance wheel is provided on the free end of the swing rod, the swing rod is placed in left-right direction, and the swing-bar mechanism further includes support force bullet
One end of spring, the support spring connects on the mounting plate, and the other end of the support spring is connected on the swing rod, institute
Wirerope-winding is stated on the reel, is successively taken turns by the balance wheel and the measurement, the weight is by under the cabinet
End is stretched out, and is provided with the sensor for detecting the swing rod state on the mounting plate, and the sensor and the motor are and institute
State controller electrical connection.
2. Plumb-bob Material Level Meter according to claim 1, which is characterized in that limit plate is provided on the swing rod, it is described
The left end of limit plate and the hinged end of the swing rod are hinged, and drawing is provided between the right end of the limit plate and the mounting plate
Spring, the right end of the limit plate are provided with locating slot, and positioning column is provided on the swing rod, and the positioning column is located at the positioning
It can move in slot and in the locating slot, the lower end surface of the locating slot is during the wirerope folding and unfolding and in institute
Limit is balanced to the swing rod when stating wirerope complete retracted state, the upper surface of the locating slot is weightless in the weight
The swing rod is corresponded under state swings limit spacing.
3. Plumb-bob Material Level Meter according to claim 2, which is characterized in that the sensor is Hall sensor, described
Hall sensor includes the magnet that the free end of the swing rod is arranged in, and the Hall electricity being arranged on the leading flank of mounting plate
Road plate is provided with the Hall semiconductor chip for incuding the magnet positions on the hall circuitboard.
4. Plumb-bob Material Level Meter according to claim 3, which is characterized in that be provided at least 3 on the hall circuitboard
A Hall semiconductor chip, the Hall semiconductor chip are arranged along the curved path of the magnet movement, the Hall semiconductor chip
In a part of Hall semiconductor chip be located at the corresponding position of the magnet when the wirerope is withdrawn completely, to detect
State whether weight rises to vertex position, a part of Hall semiconductor chip in the Hall semiconductor chip is located at the wirerope
The corresponding position of magnet during folding and unfolding, to detect the motion state of the weight, in the Hall semiconductor chip
A part of Hall semiconductor chip be located at when the weight weightlessness on the motion path of the magnet, to detect the weight
Whether state of weightlessness is generated.
5. Plumb-bob Material Level Meter described in any claim according to claim 1~4, which is characterized in that the reel setting
In the left side of the upper end of the mounting plate, the lower section of the reel, the freedom of the swing rod is arranged in the hinged end of the swing rod
End is located at the right side of the reel, and the side-lower of the balance wheel is arranged in the measurement wheel.
6. Plumb-bob Material Level Meter according to claim 5, which is characterized in that the wheel group further includes being arranged in the installation
The directive wheel at the lower-left end of the trailing flank of plate, after the wirerope first passes through the directive wheel, successively pass through the balance wheel and
The measurement wheel.
7. Plumb-bob Material Level Meter according to claim 6, which is characterized in that the trailing flank of the mounting plate is in the swing rod
Two sides up and down be respectively arranged with stop block and lower stop block.
8. Plumb-bob Material Level Meter according to claim 7, which is characterized in that the measurement wheel is arranged around the side of wirerope
There are side block blocks.
9. Plumb-bob Material Level Meter according to claim 8, which is characterized in that the lower end of the cabinet was installed with rope pipe,
Described cross on rope pipe is provided with peep hole, is provided on the peep hole and opens the peep hole and closed observation lid.
10. Plumb-bob Material Level Meter according to claim 9, which is characterized in that be provided with soot blower, institute in the cabinet
Stating soot blower includes being installed in the intracorporal blowing pipe of case, and the upper end of the blowing pipe is bent downwardly.
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CN108955813A (en) * | 2018-07-17 | 2018-12-07 | 河南潜合自动化科技有限公司 | A kind of Plumb-bob Material Level Meter |
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