CN102490609A - Vehicle overloading detecting system - Google Patents
Vehicle overloading detecting system Download PDFInfo
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- CN102490609A CN102490609A CN2011104120600A CN201110412060A CN102490609A CN 102490609 A CN102490609 A CN 102490609A CN 2011104120600 A CN2011104120600 A CN 2011104120600A CN 201110412060 A CN201110412060 A CN 201110412060A CN 102490609 A CN102490609 A CN 102490609A
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- 238000005259 measurement Methods 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- 238000005303 weighing Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 206010039203 Road traffic accident Diseases 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
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Abstract
A vehicle overloading detecting system comprises a frame, a front support, a back support, a steel plate spring and a vehicle axle. A height sensor is arranged between the vehicle axle and the frame and is provided with a casing, a rotation shaft, two photoelectric couplers, a blanking disc, a connecting rod and a pull rod. The blanking disc is located in the casing and fixed on the rotation shaft, light transmitting grooves at different intervals and with different lengths are arranged on the blanking disc, the two photoelectric couplers which form an angle of 180 degrees are fixed on the casing, the blanking disc rotates, a sensor support is fixed on the vehicle axle, the lower end of the pull rod is hinged to the sensor support, the upper end of the pull rod is hinged to one end of the connecting rod, and the other end of the connecting rod is connected onto the rotation shaft. The height sensor used by the vehicle overloading detecting system is designed according to specific vehicle type, and overloading situations of a vehicle can be judged by detecting the distance between the frame and the vehicle axle when the vehicle is still. The vehicle overloading detecting system has the advantages of being simple in structure, convenient to assemble, safe and reliable, durable in use and the like, and can effectively detect overloaded vehicles.
Description
Technical field
The present invention relates to the overload of vehicle checking system.
Background technology
The harm of overload of vehicle is very big, not only can the havoc highway, bridge facility, increase highway, bridge inspection and maintenance expense, and shorten highway and bridge service life; And can cause that vehicle braking performances descends, phenomenons such as turning efficiency imbalance and tyre explosion, cause or increase the weight of the road traffic accident loss.Traditional vehicle weighing method mainly contains two kinds of static measurement and dynamic measurements.Static measurement is the weight through fixed type electronic loadometer static weighing vehicle, and the gained data are accurate, reliable, but its efficiency of measurement is lower, structural weight is big, inconvenience is carried in installation, and is prone to bring out traffic accident, exists overloaded vehicle to escape and checks phenomenon.Dynamic measurement mainly adopts axle load meter and bridge strain to detect vehicle weight, and axle load meter is widely used in the weight metering charging system, and is safe in utilization, efficient is higher, but that it requires automobile to pass through speed is lower, and needs excavation road, inconvenient installation; Bridge strain detects the bridge strain that utilizes vehicle to cause through Crossing the bridge noodles, eliminates the Vehicular vibration influence through integral operation, obtains the weight of dynamic vehicle, is suitable for the detection of high-speed dynamic vehicle overload.Above-mentioned Weighing method all is to detect after adopting overload of vehicle, can not stop the generation of overload of vehicle phenomenon from the source.Chinese patent number is that the utility model patent specification sheets of ZL200520046838.0 discloses a kind of highway freight vehicle load and detects automatically and read out instrument, and it is connected to form through circuit by LOAD CELLS, signal transmitting device, travelled distance sensor and load carrying ability monitoring display instrument.LOAD CELLS adopts the metallic resistor strain gauge transducer; Symmetry is installed under the vehicle rear wheel crossbeam between back steel plate and the holder of back axle steel; The travelled distance sensor adopts the photo-electric car speed sensor; Be installed on the vehicle gear box, load-carrying monitoring display instrument adopts intelligent automatic instrumentation, is installed on the specific side grillage of operator's compartment.Resistance strain weighing transducer adopts resistance strain gage to stick on elastomeric surface, and error is bigger after the long-term use, and durability is bad, and the bogie work under bad environment, to having relatively high expectations of sensor.
Summary of the invention
The objective of the invention is to propose a kind of overload of vehicle checking system, what this overload of vehicle checking system used is height sensor simple in structure, easy for installation, that durability is good.
For achieving the above object, the present invention takes following technical scheme.
The overload of vehicle checking system that the present invention proposes; Comprise vehicle frame, front frame, after poppet, steel spring and vehicle bridge; Steel spring is fixed on the vehicle bridge, and said forward and backward support is connected to the front and back end of vehicle frame, and the two ends of steel spring are connected on the forward and backward support; It is characterized in that: be provided with height sensor between said vehicle bridge and the vehicle frame, said height sensor has housing, S. A., two photoelectrical couplers, blanking disc, connecting rod and pull bar; Said housing is fixed on the vehicle frame, and said S. A. is supported by the pair of bearings that is installed on the housing, and said blanking disc is in the housing and is fixed on the said S. A.; Blanking disc is provided with unequal interval and length has different light tank; Said two photoelectrical couplers are to differ 180 ° fixed angle on housing, and blanking disc rotates, and two photoelectrical couplers are accepted the optical signal from light tank; Be fixed with sensor stand on the vehicle bridge; The lower end of said pull bar is hinged on the sensor stand, and an end of the upper end of pull bar and connecting rod is hinged, and the other end key of connecting rod is connected on the S. A..
Said blanking disc is provided with three light tanks.
The height sensor that the present invention adopts is according to concrete styling design; Under the state of stationary vehicle,, judge the overload situation of vehicle through detecting the distance of vehicle frame and vehicle bridge; Advantages such as that the present invention has is simple in structure, install additional conveniently, safe and reliable, durable in use can effectively detect overloaded vehicle.The present invention cooperates control starter power line, fuel injector supply line and ignition signal line can play automatic prevention overloaded vehicle to go, stop the generation of overload of vehicle phenomenon from the source.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the connection scheme drawing of S. A., blanking disc, photoelectrical coupler.
Fig. 3 is the control system block diagram.
Fig. 4 is a control flow chart.
The specific embodiment
See Fig. 1 and Fig. 2; Present embodiment comprises vehicle frame 1, front frame 2, after poppet 3, steel spring 4 and vehicle bridge 5; Steel spring 4 is fixed on the vehicle bridge 5, and said forward and backward support 2,3 is connected to the front and back end of vehicle frame 1, and the two ends of steel spring 4 are connected on the forward and backward support 2,3.Be provided with height sensor 6 between said vehicle bridge 5 and the vehicle frame 1, said height sensor 6 has housing 6-1, S. A. 6-2, two photoelectrical coupler 6-3, blanking disc 6-4, connecting rod 6-5 and pull bar 6-6; Said housing 6-1 is fixed on the vehicle frame 1; Said S. A. 6-2 is supported by the pair of bearings that is installed on the housing 6-1; Said blanking disc 6-4 is in the housing 6-1 and is fixed on the said S. A. 6-2, and blanking disc 6-4 is provided with unequal interval and length has three different light tank 6-4a, and said two photoelectrical coupler 6-3 are to differ 180 ° fixed angle on housing 6-1; Blanking disc 6-4 rotates; Two photoelectrical coupler 6-3 accept the optical signal from light tank 6-4a, are fixed with sensor stand 7 by U-bolt on the vehicle bridge 2, and the lower end of said pull bar 6-6 is hinged on the sensor stand 7; The end of the upper end of pull bar 6-6 and connecting rod 6-5 is hinged, and the other end key of connecting rod 6-5 is connected on the S. A. 6-2.
Increase along with vehicle loading weight; Steel spring 4 deflections increase; Distance between vehicle frame 1 and the vehicle bridge 5 changes; Sensor pull bar 6-6, drives blanking disc 6-4 through connecting rod 6-5 again and rotatablely moves, thereby the conducting state of two photoelectrical couplers is changed along with vehicle bridge 5 moves up with respect to vehicle frame 1 with sensor stand 7.Calibrate the relation between height sensor output signal and the car load in advance, can judge the overload situation of vehicle through the conduction status of two photoelectrical couplers.
When photoelectrical coupler can't accept optical signal, the photoelectrical coupler output circuit ended; When the light tank position to the photoelectrical coupler place, the conducting of photoelectrical coupler output circuit.Rotation along with blanking disc; Two photoelectrical couplers combine to have " conducting, by ", " by, conducting ", " conducting, conducting " reach " by, by " four kinds of states, corresponding respectively according to demarcating in advance " not overload ", " overload 0-10% ", " overload 10-20% " reach " overloading more than 20% ".
On starter power line, fuel injector supply line and ignition signal line, install a contact normally closed solenoid valve respectively additional, be used to control the conducting of three circuits and end.
See Fig. 3, the control system of present embodiment comprises height sensor, car speed sensor, control unit, starter power line electromagnetic valve, fuel injector supply line electromagnetic valve, ignition signal line electromagnetic valve and overload warning device.Height sensor is used to discern the overload situation of vehicle, and car speed sensor is used to judge whether vehicle is quiescence.The overload of vehicle warning device comprises overload warning light and audible alarm unit, is installed in the operator's compartment.When electromagnetic valve coil does not have electric current to pass through, the electromagnetic valve closing of contact, place circuit turn-on; When electromagnetic valve coil has electric current to pass through, the electromagnetic valve contact open, the place circuit ends.
See Fig. 4, the native system control flow is following: control unit at first judges through car speed sensor whether vehicle is quiescence, if be not quiescence, considers the vibration effect of vehicle along with Uneven road, and the overload control system is inoperative; If quiescence, control unit judges according to height sensor whether vehicle overloads.If vehicle is overload not, then control system is not worked; If overload capacity is in 0-10%, then control unit sends instruction and makes overload warning light Chang Liang, and the sound prompting device sends and " note that vehicle has reached limit load! " sound prompting; If overload capacity is in 10-20%, then control unit sends to instruct the overload warning light is glimmered at a slow speed, and the sound prompting device sends and " note that vehicle has exceeded rated load! " sound prompting; If overload capacity is more than 20%, then control unit sends instruction and makes the fast blink of overload warning light, and the sound prompting device sends that " vehicle seriously overloads, and forbids vehicle '! " sound prompting; give the coil electricity of starter power line electromagnetic valve, fuel injector supply line electromagnetic valve, ignition signal line electromagnetic valve simultaneously; cut off starter power line, fuel injector supply line and ignition signal line, driving engine can't be started or normal operation, the Don't Exceed Weight Limit vehicle '.
Claims (2)
1. overload of vehicle checking system; Comprise vehicle frame (1), front frame (2), after poppet (3), steel spring (4) and vehicle bridge (5); Steel spring (4) is fixed on the vehicle bridge (5); Said forward and backward support (2,3) is connected to the front and back end of vehicle frame (1); The two ends of steel spring (4) are connected on the forward and backward support (2,3), it is characterized in that: be provided with height sensor (6) between said vehicle bridge (5) and the vehicle frame (1), said height sensor (6) has housing (6-1), S. A. (6-2), two photoelectrical couplers (6-3,6-3), blanking disc (6-4), connecting rod (6-5) and pull bar (6-6); Said housing (6-1) is fixed on (1) on the vehicle frame; Said S. A. (6-2) is supported by the pair of bearings that is installed on the housing (6-1); Said blanking disc (6-4) is in the housing (6-1) and is fixed on the said S. A. (6-2), and blanking disc (6-4) is provided with unequal interval and length has different light tank (6-4a), and said two photoelectrical couplers (6-3) are to differ 180 ° fixed angle on housing (6-1); Blanking disc (6-4) rotates; Two photoelectrical couplers (6-3) are accepted the optical signal from light tank (6-4a), are fixed with sensor stand (7) on the vehicle bridge (2), and the lower end of said pull bar (6-6) is hinged on the sensor stand (7); One end of the upper end of pull bar (6-6) and connecting rod (6-5) is hinged, and the other end of connecting rod (6-5) is connected on the S. A. (6-2).
2. overload of vehicle checking system according to claim 1 is characterized in that: said blanking disc (6-4) is provided with three light tanks (6-4a).
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CN201110412060.0A CN102490609B (en) | 2011-12-12 | 2011-12-12 | Vehicle overloading detecting system |
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CN201110412060.0A CN102490609B (en) | 2011-12-12 | 2011-12-12 | Vehicle overloading detecting system |
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CN102490609A true CN102490609A (en) | 2012-06-13 |
CN102490609B CN102490609B (en) | 2014-04-16 |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103115662A (en) * | 2013-01-23 | 2013-05-22 | 莆田市力天量控有限公司 | Sensing device suitable for vehicle overloading monitoring |
CN104195970A (en) * | 2014-08-28 | 2014-12-10 | 绵阳市绵州通有限责任公司 | Overload detecting channel |
CN104751666A (en) * | 2013-12-30 | 2015-07-01 | 比亚迪股份有限公司 | Vehicle monitoring and controlling system and vehicle monitoring and controlling method |
CN104842855A (en) * | 2014-02-19 | 2015-08-19 | 北汽福田汽车股份有限公司 | Vehicle, vehicle overload alarm method and overload alarm system |
CN106274670A (en) * | 2016-07-25 | 2017-01-04 | 北汽福田汽车股份有限公司 | A kind of vehicle and overload suggestion device |
CN107585027A (en) * | 2017-09-21 | 2018-01-16 | 安徽机电职业技术学院 | A kind of car for guarding against side turned over control method and its device |
CN109305011A (en) * | 2018-11-01 | 2019-02-05 | 珠海格力电器股份有限公司 | A kind of control method of preventing vehicle rollover, device, storage medium and vehicle |
CN109506693A (en) * | 2018-09-26 | 2019-03-22 | 初速度(苏州)科技有限公司 | A kind of acquisition of autonomous driving vehicle data concealed bracket and its acquisition method |
CN109649273A (en) * | 2019-01-28 | 2019-04-19 | 倪岚霖 | A kind of overload control system with automatic protection functions |
CN110194056A (en) * | 2018-02-26 | 2019-09-03 | 长城汽车股份有限公司 | A kind of vehicle overload detecting method, device and vehicle |
CN110940399A (en) * | 2019-11-13 | 2020-03-31 | 西安重光明宸检测技术有限公司 | Overload detection equipment suitable for coal pulling vehicle |
CN111256002A (en) * | 2019-12-31 | 2020-06-09 | 杭州席媒科技有限公司 | Angle detection and intelligent reset mechanism for lifting screen |
CN112429009A (en) * | 2020-11-30 | 2021-03-02 | 中公高远(北京)汽车检测技术有限公司 | Automobile quality detection method and system and vehicle |
CN114001642A (en) * | 2020-07-28 | 2022-02-01 | 河北重优科技有限公司 | Bipolar capacitance type vehicle-mounted inclination angle sensor |
Families Citing this family (1)
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CN109747609B (en) * | 2019-01-28 | 2020-11-13 | 苏州南师大科技园投资管理有限公司 | Vehicle overload detection system |
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CN202357881U (en) * | 2011-12-12 | 2012-08-01 | 江苏技术师范学院 | Overload detection system of vehicle |
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JPS4846588U (en) * | 1971-10-02 | 1973-06-18 | ||
EP0327015A2 (en) * | 1988-02-01 | 1989-08-09 | Walter Treno | Suspension system, placeable at more levels on transport vehicles, adapted to render commutable the load and or the tare or parts thereof between load bearing members and weighting members |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103115662B (en) * | 2013-01-23 | 2015-03-04 | 莆田市力天量控有限公司 | Sensing device suitable for vehicle overloading monitoring |
CN103115662A (en) * | 2013-01-23 | 2013-05-22 | 莆田市力天量控有限公司 | Sensing device suitable for vehicle overloading monitoring |
CN104751666A (en) * | 2013-12-30 | 2015-07-01 | 比亚迪股份有限公司 | Vehicle monitoring and controlling system and vehicle monitoring and controlling method |
CN104751666B (en) * | 2013-12-30 | 2017-08-22 | 比亚迪股份有限公司 | Vehicle monitoring system and vehicle monitoring method |
CN104842855A (en) * | 2014-02-19 | 2015-08-19 | 北汽福田汽车股份有限公司 | Vehicle, vehicle overload alarm method and overload alarm system |
CN104842855B (en) * | 2014-02-19 | 2017-12-08 | 北汽福田汽车股份有限公司 | Vehicle and its overload warning method and overload warning system |
CN104195970A (en) * | 2014-08-28 | 2014-12-10 | 绵阳市绵州通有限责任公司 | Overload detecting channel |
CN106274670A (en) * | 2016-07-25 | 2017-01-04 | 北汽福田汽车股份有限公司 | A kind of vehicle and overload suggestion device |
CN106274670B (en) * | 2016-07-25 | 2018-12-25 | 北汽福田汽车股份有限公司 | A kind of vehicle and the suggestion device that overloads |
CN107585027A (en) * | 2017-09-21 | 2018-01-16 | 安徽机电职业技术学院 | A kind of car for guarding against side turned over control method and its device |
CN110194056A (en) * | 2018-02-26 | 2019-09-03 | 长城汽车股份有限公司 | A kind of vehicle overload detecting method, device and vehicle |
CN109506693A (en) * | 2018-09-26 | 2019-03-22 | 初速度(苏州)科技有限公司 | A kind of acquisition of autonomous driving vehicle data concealed bracket and its acquisition method |
CN109305011A (en) * | 2018-11-01 | 2019-02-05 | 珠海格力电器股份有限公司 | A kind of control method of preventing vehicle rollover, device, storage medium and vehicle |
CN109649273A (en) * | 2019-01-28 | 2019-04-19 | 倪岚霖 | A kind of overload control system with automatic protection functions |
CN109649273B (en) * | 2019-01-28 | 2020-12-18 | 安徽茗达专用汽车制造有限公司 | Overload control system with automatic protection function |
CN110940399A (en) * | 2019-11-13 | 2020-03-31 | 西安重光明宸检测技术有限公司 | Overload detection equipment suitable for coal pulling vehicle |
CN111256002A (en) * | 2019-12-31 | 2020-06-09 | 杭州席媒科技有限公司 | Angle detection and intelligent reset mechanism for lifting screen |
CN111256002B (en) * | 2019-12-31 | 2022-06-28 | 杭州席媒科技有限公司 | Angle detection and intelligent reset mechanism for lifting screen |
CN114001642A (en) * | 2020-07-28 | 2022-02-01 | 河北重优科技有限公司 | Bipolar capacitance type vehicle-mounted inclination angle sensor |
CN112429009A (en) * | 2020-11-30 | 2021-03-02 | 中公高远(北京)汽车检测技术有限公司 | Automobile quality detection method and system and vehicle |
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