CN208323399U - A kind of system of robot crankcase scavenged - Google Patents
A kind of system of robot crankcase scavenged Download PDFInfo
- Publication number
- CN208323399U CN208323399U CN201820378187.2U CN201820378187U CN208323399U CN 208323399 U CN208323399 U CN 208323399U CN 201820378187 U CN201820378187 U CN 201820378187U CN 208323399 U CN208323399 U CN 208323399U
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- China
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- robot
- crankshaft
- sound insulation
- cleaning
- insulation house
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Abstract
The system that the utility model discloses robot crankcase scavenged, transfer robot, two fixation grinding clamps for fixing the crankshaft that transfer robot transfer comes positioned opposite, two main cleaning robots that main prune job is executed to crankshaft fixed on fixed grinding clamp positioned opposite including dedusting sound insulation house and a transfer crankshaft being located in dedusting sound insulation house；Transfer robot is arranged between two main cleaning robot and turntables, and fixed grinding clamp is arranged between two main cleaning robots, and turntable portion is located in dedusting sound insulation house, partially stretches out in outside dedusting sound insulation house；It is additionally provided with discharging conveying equipment in dedusting sound insulation house, is transported to subsequent handling after the crankshaft to accept the cleaning completion that transfer robot is sent, one end stretches out in outside dedusting sound insulation house.The utility model clears up crankshaft using more robot work compounds, makes full use of robot flexibility and multiple degrees of freedom, simplifies system layout and device structure, improves working efficiency, saves occupied area.
Description
Technical field
The utility model relates to crankshaft Removal Technology fields, and in particular to a kind of system of robot crankcase scavenged.
Background technique
For the prune job of automatic modeling crankshaft casting burr fash, be widely used in the industry at present or artificial electronic work of combination
The operation mode of tool, under every crankshaft activity duration needs dozens of minutes, efficiency very low.
To improve efficiency, offshore company has developed multi-shaft interlocked building-block machine to carry out this operation: using more power
Head clamps different tools, successively clears up crankshaft under servo motor driving, to realize 360 ° around cleaning, presss from both sides in crankshaft
Servo motor is set on tool and drives crank up.This equipment work efficiency is high, but is integrated with more servo motors, structure phase
Work as complexity, with high costs, the requirement for operation and maintenance is also very high, is unfavorable for large-scale promotion and popularizes, at present at home only
There are a small number of large enterprises to equip the type equipment.
Threshold is sold to reduce, the multi-shaft interlocked combination machine bed cleaning equipment of simplified version occurs in the country: being still use
More servo motors drive various power head crankcase scavengeds, eliminate the servo turning function of Crankshaft clamp.The type equipment can be with
The automatic modeling crankshaft casting of the die joints such as four cylinder crankshafts, six-cylinder crankshaft in a plane is cleared up.But be not suitable for die joint at
Three cylinder crankshafts of circumferential 360 ° of distributions.
With the arriving in automobile small displacement epoch, three cylinder crankshafts are more more and more universal, and market urgently needs to have comprehensive clear
Manage function, while the new type crank cleaning technology of reasonable price.
Utility model content
The purpose of this utility model is to be directed to technological deficiency existing in the prior art, and provide a kind of real at lower cost
The system of the robot crankcase scavenged of existing crankshaft Omnibearing automatic cleaning.
It is for technical solution used by realization the purpose of this utility model:
A kind of system of robot crankcase scavenged, including dedusting sound insulation house and be arranged in the dedusting sound insulation house one
The transfer robot of a transfer crankshaft, two fixed polishings that the crankshaft come is shifted for fixing transfer robot positioned opposite
Fixture, two main cleaning robots that main prune job is executed to crankshaft fixed on fixed grinding clamp positioned opposite；Institute
It states transfer robot to be arranged between two main cleaning robot and turntables, between two main cleaning robots described in setting
Fixed grinding clamp, the turntable portion are located in the dedusting sound insulation house, partially stretch out in outside the dedusting sound insulation house；Institute
It states and is additionally provided with discharging conveying equipment in dedusting sound insulation house, be transported to after the crankshaft to accept the cleaning completion that transfer robot is sent
Subsequent handling, one end stretch out in outside the dedusting sound insulation house.
It is additionally provided at least one crankshaft for sending to transfer robot in the dedusting sound insulation house and carries out pre-cleaning
Fixed power head.
Crankshaft pre-cleaning tool is installed on the fixed power head.
The turntable is equipped with the workpiece positioning tool of two groups of fast disassembly types positioned opposite.
Crankshaft crawl fixture is installed, crankshaft crawl fixture includes two sets and slidably adjusts position on the transfer robot
The clamping jaw set is sent to fixation wherein a set of clamping jaw carries out pre-cleaning on a crankshaft to fixed power head for clamping later
On grinding clamp；Another set of clamping jaw is used to grab the crankshaft that completion is cleared up on fixed grinding clamp to discharging conveying equipment.
It is additionally provided with the region that one can not clear up main cleaning robot in the dedusting sound insulation house and executes cleaning
The auxiliary of operation clears up robot, and two main cleaning robot axial symmetry are arranged in the two sides of auxiliary cleaning robot.
The utility model is cleared up crankshaft using more robot work compounds, make full use of robot flexibility and
Multiple degrees of freedom simplifies system layout and device structure, improves work efficiency, and saves occupied area.
Detailed description of the invention
Fig. 1 is the plan view of the system of robot crankcase scavenged；
Fig. 2 is the main view of crankshaft crawl fixture；
Fig. 3 is the top view of crankshaft crawl fixture；
In figure: 1. dedusting sound insulation house, the 2. fixed grinding clamp 5. of the main auxiliary of cleaning robot 3. cleaning robot 4. is solid
6. transfer robot of fixed pattern power head, 7. turntable 8. discharging conveying equipment.
Specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that this place
The specific embodiment of description is only used to explain the utility model, is not used to limit the utility model.
Shown in Figure 1, a kind of system of robot crankcase scavenged, including dedusting sound insulation house 1 and setting are removed described
A transfer robot 6, two main cleaning robots 2 and an auxiliary in dirt sound insulation house clear up 3, fixations of robot
Formula power head 5 and two fixed grinding clamps 4, two main 2 axial symmetry of cleaning robot are arranged in the auxiliary cleaning machine
The two sides of people, the transfer robot are located between turntable 7 and auxiliary cleaning robot, the auxiliary cleaning robot and two sides
Main cleaning robot between have a fixed grinding clamp respectively, 7 part of turntable is located in the dedusting sound insulation house, one
Part stretches out in outside the dedusting sound insulation house, discharging conveying equipment 8 is additionally provided in the dedusting sound insulation house, one end stretches out in institute
It states outside dedusting sound insulation house.
Wherein, turntable portion is located in the dedusting sound insulation house, partially stretches out in outside the dedusting sound insulation house, has on turntable
There is the workpiece positioning tool of two sets of fast disassembly types being oppositely arranged, is put into crankshaft convenient for operator and keeps unique positions.
Wherein, the fixed power head is cleared up for the fash feature for crankshaft pre-cleaning area, is had corresponding
Cleaning tool be installed on fixed power head.It should be noted that according to the difference of crankshaft product feature, fixed power
Settable 1 or more, or be not provided with.
Wherein, fixed grinding clamp can be realized using the corresponding fixture of the prior art, it is bent that both ends support such as can be used
The mode of axis, and anti-rotation anchor point is set at crank and is fixed, there was only axial freedom after putting up crankshaft in this way,
After axially point middle positioning, the clamping cylinder at both ends clamps crankshaft, completes to fix to clamp.
Transfer robot therein is equipped with one pair of fixture, has two sets of clamping jaws, wherein a set of clamping jaw 15 can clamp hair
Base crankshaft 100, to fixed power head on carry out pre-cleaning, be sent on fixed grinding clamp later, another set of clamping jaw 20 can be with
The crankshaft for clearing up completion on fixed grinding clamp is grabbed, the top surface of fixture is provided with a point middle positioning mechanism 17, referring to figure 2-3 institute
Show, fixture include frame 12 and be mounted on frame point in positioning mechanism 17, point in a positioning mechanism be located at the frame
Top side, including being driven the shifting block 16 that can be rotated around the shaft, the both ends of the shifting block can be respectively acting in the middle part of crankshaft
Positioning surface on, as where in two opposed inner walls of balance weight or groove, making its plane of symmetry transverse shifting and be positioned at shaft
In plane.
Wherein, the shifting block 16 of positioning mechanism 17 is positioning workpiece in described point, be can be by being mounted on frame roof
The cylinder 18 or oil cylinder at middle part drive rotation, drive pivoted arm by cylinder 18 or oil cylinder, drive shifting block revolution by shaft.
Wherein, the top side of the frame 12 has ring flange 11, for connecting with transfer robot, positions in described point
Mechanism 17 and the ring flange are oppositely arranged on the top of frame.The bottom of the frame is equipped with linear guide 13, two sets of folders
Pawl passes through connecting plate 14 respectively and is connected with the sliding block of linear guide 13.
The side of the frame is equipped with handwheel, the ball-screw 19 of the handwheel connection ball screw framework, and described
The ball nut connection of the ball-screw connection connecting plate 14, screw rod are mounted on frame 12 by bearing, ball-screw
One end stretches out 12 side of frame and connects handwheel, and ball nut is mounted on the upper surface of connecting plate 14, rotation hand wheel, ball wire
Thick stick driving ball nut can be adjusted in synchronism the position with two sets of clamping jaws, and the position of lockable clamping jaw.
Cleaning robot therein includes that two main cleaning robots and an auxiliary clear up robot.Main cleaning robot
The power head tool of arm end installation can complete the prune job of crankshaft surface major part burr fash (main clearing zone), auxiliary
Helping the corresponding power head tool of cleaning robot arm end installation (can not use main descaling machine to privileged sites on crankshaft
Device people's power head tool cleaning) burr fash clear up.After avoiding interfering region, Liang Tai robot can be simultaneously
Prune job is carried out to same root crankshaft.Main 2 arm end of cleaning robot is equipped with power head tool, can complete crankshaft table
The prune job of face major part burr fash (main clearing zone).
It should be noted that in the utility model, according to crankshaft product feature, auxiliary cleaning robot can be set or
It is not provided with.
The discharging conveying equipment is mainly used for accepting the crankshaft of cleaning completion, and is transported to subsequent handling,
For conveyer belt or roller devices.
In the utility model, described prune job, including grinding, sawing, milling etc. rotatably remove MATERIALS METHODS,
Including the reciprocating removal MATERIALS METHODS such as pneumatic chipping hammer, pneumatic hammer.
Wherein, the dedusting sound insulation house 1 is the boundary of this plane figure, has the function of dust removal by ventilation, and can be isolated and disappear
Except noise.
The course of work: the original state of turntable 7 is two sides all without crankshaft, and operator is located at its right side, as shown in Figure 1,
A crank shaft blank is placed on toward turntable 7, then turntable 7 rotates 180 °, is transported to left side；Operator can continue on the right side
Place crankshaft in side.Transfer robot 6 clamps the crank shaft blank using a set of clamping jaw of its fixture, is moved to fixed power head
Pre-cleaning is carried out on 5, is moved to fixed 4 top of grinding clamp later, is grabbed on fixed grinding clamp 4 first with another sub-folder pawl
The crankshaft for completing pre-cleaning, is then put into fixed grinding clamp 4 by the crankshaft for clearing up completion, then on fixture point in it is fixed
Position mechanism carries out a point middle positioning to the crankshaft being just put into fixed grinding clamp 4；Finally the crankshaft by cleaning completion is transported to out
Expect at conveying equipment 8；Subsequent cycle is carried out later.
The utility model is by the way that the burr fash in automatic modeling crankshaft casting is first divided into pre-cleaning area, main clearing zone and special
Then operation area three parts carry out process layout according to these three operating areas.Turntable is used for artificial loading, fixed dynamic
Power head is used to carry out crankshaft pre-cleaning area pre-cleaning, and two fixed grinding clamps are used for crankshaft Set and Positioning；Carrying implement
For crankshaft in each process transfer operation, two main cleaning robots are used for respectively on a fixed grinding clamp device people
The main clearing zone cleaning of crankshaft；An auxiliary is set among two main cleaning robots and clears up robot, is equipped with corresponding cleaning tool,
The special operation area of crankshaft in grinding clamp fixed for two sides clears up.After fulfiling assignment, transfer robot will complete bent
Axis has taken, while being put into another crankshaft to be processed and centering positioning, and then completion crankshaft is carried at discharging conveying equipment.
The utility model has the advantages that: turntable type loading and unloading separate operator and robot workspace, improve peace
Quan Xing；Transfer robot has both pre-cleaning simultaneously, carries feeding, crankshaft centering positioning and the big function of crankshaft blanking four, maximum limit
Degree improves the utilization rate of robot, while simplifying the auxiliary device in system；It, can be real using the flexibility of main cleaning robot
Now fixture function is simplified around cleaning to 360 ° of crankshaft；Auxiliary robot combines the crankshaft on the fixture of two sides, makes to be laid out
More compact efficient.
The above is only the preferred embodiment of the utility model, it is noted that for the general of the art
For logical technical staff, without departing from the principle of this utility model, several improvements and modifications can also be made, these change
It also should be regarded as the protection scope of the utility model into retouching.
Claims (6)
1. a kind of system of robot crankcase scavenged, which is characterized in that including dedusting sound insulation house and setting the dedusting every
The transfer robot of a transfer crankshaft in sound room, two crankshafts come for fixing transfer robot transfer positioned opposite
Fixation grinding clamp, two positioned opposite main cleanings that main prune job is executed to crankshaft fixed on fixed grinding clamp
Robot；The transfer robot is arranged between two main cleaning robot and turntables, two main cleaning robots it
Between the fixed grinding clamp is set, the turntable portion is located in the dedusting sound insulation house, partially stretch out in the dedusting every
Outside sound room；It is additionally provided with discharging conveying equipment in the dedusting sound insulation house, to accept cleaning completion that transfer robot sends
Subsequent handling is transported to after crankshaft, one end stretches out in outside the dedusting sound insulation house.
2. the system of robot crankcase scavenged according to claim 1, which is characterized in that in the dedusting sound insulation house also
Crankshaft equipped at least one for sending to transfer robot carries out the fixed power head of pre-cleaning.
3. the system of robot crankcase scavenged according to claim 2, which is characterized in that pacify on the fixed power head
Equipped with crankshaft pre-cleaning tool.
4. the system of robot crankcase scavenged according to claim 1, which is characterized in that the turntable is equipped with two groups of phases
To the workpiece positioning tool of the fast disassembly type of arrangement.
5. the system of robot crankcase scavenged according to claim 2, which is characterized in that installed on the transfer robot
There is crankshaft to grab fixture, crankshaft crawl fixture includes the clamping jaw of two sets of slidably adjusting positions, wherein a set of clamping jaw is for pressing from both sides
It takes and carries out pre-cleaning on a crankshaft to fixed power head, be sent on fixed grinding clamp later；Another set of clamping jaw is for grabbing
It takes on the crankshaft to discharging conveying equipment for clearing up completion on fixed grinding clamp.
6. the system of robot crankcase scavenged according to claim 1, which is characterized in that in the dedusting sound insulation house also
It is provided with the auxiliary cleaning robot that the region that one can not clear up main cleaning robot executes prune job, two masters are clear
Reason manipulator shaft is arranged symmetrically in the two sides of auxiliary cleaning robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820378187.2U CN208323399U (en) | 2018-03-20 | 2018-03-20 | A kind of system of robot crankcase scavenged |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820378187.2U CN208323399U (en) | 2018-03-20 | 2018-03-20 | A kind of system of robot crankcase scavenged |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208323399U true CN208323399U (en) | 2019-01-04 |
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ID=64783134
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820378187.2U Active CN208323399U (en) | 2018-03-20 | 2018-03-20 | A kind of system of robot crankcase scavenged |
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| Country | Link |
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| CN (1) | CN208323399U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326873A (en) * | 2018-03-20 | 2018-07-27 | 中国汽车工业工程有限公司 | A kind of system of robot crankcase scavenged |
-
2018
- 2018-03-20 CN CN201820378187.2U patent/CN208323399U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326873A (en) * | 2018-03-20 | 2018-07-27 | 中国汽车工业工程有限公司 | A kind of system of robot crankcase scavenged |
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