CN208296971U - A kind of remote oscillation analysis system - Google Patents
A kind of remote oscillation analysis system Download PDFInfo
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- CN208296971U CN208296971U CN201820667215.2U CN201820667215U CN208296971U CN 208296971 U CN208296971 U CN 208296971U CN 201820667215 U CN201820667215 U CN 201820667215U CN 208296971 U CN208296971 U CN 208296971U
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Abstract
The utility model discloses a kind of remote oscillation analysis system, vibrating sensing unit including the vibration data for measuring equipment under test, the gateway feedback units of data is received and uploads for concentrating, for calculating analysis and issuing the vibration analysis unit of result and business service unit for obtaining data result.The utility model framework is apparent, it is separated from each other between unit, system flexibility and scalability are more preferably, simultaneously, vibration analysis unit in the utility model is based on the network platform, and using distributed computing, computing capability is stronger, flexible expansion can also be carried out with the number of users analyzed simultaneously according to the number of devices of access, system suitability is stronger, calculated result is more accurate.
Description
Technical field
The utility model relates to a kind of analysis systems, and in particular to a kind of remote oscillation analysis system based on the network platform
System, belongs to computer automation field.
Background technique
With China's industrialization, the continuous improvement of the level of IT application, more and more industrial production enterprise selections are by existing
The technological means of generationization realizes to industrial monitoring, therefore, in recent years, Internet of Things and industry internet these concept quilts
It refers to and is applied in industrial production more and more.
Specifically, various mechanical equipments are raw in the traditional industries industry such as mining, petrochemical industry, the energy, automobile, light industry
The composition and assets of most important most critical during production, therefore the health operation of equipment is extremely important, in order to guarantee equipment
Health operation, more and more enterprises start to install vibration analysis instrument additional in equipment in recent years, with the real-time fortune of monitoring device
Row state.
Vibration analysis instrument is a kind of monitoring device for occurring based on vibration analysis method, is led in current industrial production
There is relatively broad application in domain, has judged that point and original occur for the failure of equipment by the vibration state of monitoring device
Cause avoids bigger loss so that user be allowed to take measures in equipment generation serious problems or damage parts.
In existing vibration analysis method, vibration analysis instrument all offline using single machine single machine, passes through one mostly
After vibration analysis instrument carries out data acquisition, then be connected on computer by direct-connected perhaps local net mode analyzed or
It is that vibration analysis instrument inherently analyzed by a built-in computer.But either which kind of vibration analysis instrument, regardless of it is used
Which kind of mode is attached with computer, and all there is following problems:
1, the instrument use cost that involves great expense is high；
2, it needs special analyst to make house calls or oneself cultivates vibration analysis teacher, human cost is expensive；
3, evening fault discovery time, it is often necessary in artificial range estimation problem than just starting to be analyzed after more serious；
4, due to off-line data, the similar failure that can not occur with same category of device carries out date comprision；
5, data utility value is low, can not carry out data sharing with the similar failure of same category of device.
In conclusion how to design a kind of remote oscillation analysis system and its analysis method, overcome in the prior art
Problems just become those skilled in the art's urgent problem to be solved.
Summary of the invention
In view of the prior art there are drawbacks described above, the purpose of this utility model be propose it is a kind of based on the long-range of the network platform
Vibration analysis system.
The purpose of this utility model will be realized through the following technical scheme:
A kind of remote oscillation analysis system, comprising:
Vibrating sensing unit is uploaded for measuring the vibration data of equipment under test, and by vibration data by digital channel；
Gateway feedback unit, for concentrating all vibration datas for receiving the vibrating sensing unit and being uploaded, and by institute
Received vibration data is uploaded again by transmission channel；
Vibration analysis unit calculate according to vibration data and divide for being managed to equipment under test and vibration data
Analysis, and by process of calculation analysis intermediate data and final analysis result issued by data-interface；
Business service unit, the data result issued for obtaining the vibration analysis unit, and to the vibrating sensing
The running of unit, gateway feedback unit and vibration analysis unit three is controlled, is adjusted.
Preferably, the vibrating sensing unit includes more acceleration vibrating sensors or more speed vibrating sensors,
The more acceleration vibrating sensors or the more speed vibrating sensors are fixedly installed on equipment under test, every institute
It states acceleration vibrating sensor or every speed vibrating sensor is corresponding with a test point on equipment under test.
Preferably, the digital channel is Modbus or Zigbee.
Preferably, the transmission channel is 3G or 4G or WLAN.
Preferably, the vibration analysis unit includes:
Device management module is managed the vibrating sensing unit and equipment under test, controls, adjusts the vibration biography
Feel the operation of unit and equipment under test,
Original data record module, is acquired vibration data and duplicated record,
Vibration analysis module carries out calculating analysis to the data in the original data record module, and feeds back mediant
Accordingly and finally analysis as a result,
Result logging modle is analyzed, the intermediate data and final analysis result to the vibration analysis module feedback carry out
It acquires, issue and duplicated record.
Preferably, the intermediate data includes time-domain diagram, amplitude spectrum, amplitude-order spectrogram, Envelope Analysis figure, envelope
Analyze Local map, more map analysis figures, spectrum battle array analysis chart, Chart of axes track, vibration peak, peak index, peak-to-peak value, virtual value,
Kurtosis index, margin index, pulse index, waveform index.
Preferably, the data-interface is api interface.
Preferably, the business service unit includes App client and Web client.
Compared in the prior art, the protrusion effect of the utility model is as follows:
The utility model framework is apparent, vibrating sensing unit, gateway feedback unit, vibration analysis unit and business service
It is separated from each other between unit, more preferably, installation, the operating process of user is more convenient for system flexibility and scalability.
Moreover, the vibration analysis unit in the utility model is based on the network platform, using distributed computing, energy is calculated
Power is stronger, calculated result is more accurate, can also be carried out according to the number of devices of access with the number of users analyzed simultaneously
Flexible expansion, system suitability are stronger.
Meanwhile the business service unit in the utility model covers handheld terminal and computer terminal, not only to vibrate
Analyst or related expert can carry out remote analysis at any time and any place, and meet user to point
Analysis data are transferred, in real time to the use demand of system and device real-time monitoring, and the utility model also supports diagrammatic representation analyze, is more
People's all multioperations such as on-line analysis, date comprision, artificial intelligence analysis simultaneously, vdiverse in function, compatibility is high.
In addition, the vibrating sensing unit in the utility model can be installed on equipment under test always, by the preset time
Interval spans carry out vibration data acquisition and upload, user can according to specifically used demand carry out periodic analysis or
Any moment is analyzed, and data age is stronger, and analysis result is more reliable.
In conclusion the utility model using effect is excellent, there is very high use and promotional value.
Just attached drawing in conjunction with the embodiments below, is described in further detail specific embodiment of the present utility model, so that this
Utility model technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is the topological relation figure of the utility model.
Specific embodiment
As shown, the utility model discloses a kind of remote oscillation analysis system, suitable for the remote of various mechanical equipments
Journey vibration analysis, including but not limited to bearing, gear, pump, motor etc. rotate class equipment, and reciprocating compressor, diaphragm pump etc. are past
The static equipments such as compound equipment and pipeline, pressure vessel comprising vibrating sensing unit, gateway feedback unit, vibration analysis
Unit and business service unit.
Vibrating sensing unit is uploaded for measuring the vibration data of equipment under test, and by vibration data by digital channel,
The digital channel is Modbus or Zigbee.
The vibrating sensing unit includes more medium-high frequency acceleration vibrating sensors or more speed vibrating sensors, more
Acceleration vibrating sensor described in platform or the more speed vibrating sensors are fixedly installed on equipment under test, described in every
Acceleration vibrating sensor or every speed vibrating sensor are corresponding with a test point on equipment under test.
The vibrating sensing unit acquires vibration data with high sampling rate, then such as by wired such as modbus or wireless
Data are uploaded to things-internet gateway by the modes such as Zigbee.For convenience of installation, the vibrating sensing unit can be passed using wireless
It is defeated to add battery powered form, when powering using battery, the time interval between acquiring per data twice can be increased,
Acquisition interval makes the vibrating sensing unit in a dormant state, automatically wakes up and is acquired again to acquisition time.
Gateway feedback unit, for concentrating all vibration datas for receiving the vibrating sensing unit and being uploaded, and by institute
Received vibration data is uploaded again by transmission channel, and the transmission channel is 3G or 4G or WLAN.
In the present embodiment, the gateway feedback unit is things-internet gateway, is had passing through with the vibrating sensing unit
After line or wireless connection, the acceleration or speed data of vibration are acquired, data is then completed and uploads.
Vibration analysis unit calculate according to vibration data and divide for being managed to equipment under test and vibration data
Analysis, and by process of calculation analysis intermediate data and final analysis result issued by data-interface.The intermediate data
Including but not limited to time-domain diagram, amplitude spectrum, amplitude-order spectrogram, Envelope Analysis figure, Envelope Analysis Local map, more map analysis
Figure, spectrum battle array analysis chart, Chart of axes track, vibration peak, peak index, peak-to-peak value, virtual value, kurtosis index, margin index,
Pulse index, waveform index etc..The data-interface is api interface.
The vibration analysis unit is based on public cloud or can be also possible to by the remote server of internet access
The vibration analysis application or service for operating in industry internet system (cloud platform), carry out pipe to equipment under test and vibration data
Reason carries out analytical calculation according to vibration data, then by api interface the chart of analysis pilot process and data with and most
Analysis result sends business service unit to and is presented eventually.It should be strongly noted that data processing section, it is general original
Vibration data and analysis result data are stored in different lane databases respectively.In addition, above-mentioned two classes data are stored in a number
The utility model is also applied for according to the case where library.
Specifically, the vibration analysis unit includes device management module, original data record module, vibration analysis mould
Block and analysis result logging modle.
Device management module is managed the vibrating sensing unit and equipment under test, controls, adjusts the vibration biography
Feel the operation of unit and equipment under test；
Original data record module, is acquired vibration data and duplicated record；
Vibration analysis module carries out calculating analysis to the data in the original data record module, and feeds back mediant
Result is analyzed accordingly and finally；
Result logging modle is analyzed, the intermediate data and final analysis result to the vibration analysis module feedback carry out
It acquires, issue and duplicated record.
It should be noted that during actual application, the device management module and the vibration analysis module
It can be application software, the original data record module and the analysis result logging modle can be database.
Business service unit, the data result issued for obtaining the vibration analysis unit, and to the vibrating sensing
The running of unit, gateway feedback unit and vibration analysis unit three is controlled, is adjusted.
The business service unit includes App client and Web client.Wherein, the App client includes being based on
The smart phone or handheld terminal of IOS, Android or other operating systems.Vibration analysis teacher or expert can be by special
The App of door is analyzed in remotely acquisition vibration data, and using mobile handheld terminal, vibration analysis teacher or expert can be in office
When wait and analyzed with place, analysis efficiency and timeliness can be greatly improved.
It should be added that the vibration analysis unit can be based on cloud in the technical solution of the utility model
Virtual machine in platform, or be placed in Anywhere, open port, the physical services that internet remote access can be carried out
Device.And in the present invention, the vibrating sensing unit is to things-internet gateway or things-internet gateway to the vibration analysis
Communication modes in unit can be accessed using wired or wireless way.Above-mentioned specific embodiment only represents optimization technique side
Case, other, which have the equivalence replacement of similar effect or equivalent replacement, should all be considered being contained in the technical program.
Hereinafter, further illustrating the technical solution of the utility model using primary actual processing step as embodiment.
Firstly, installation and the relevant application of operational shock analysis on industry internet platform or remote server, then
Start these applications, the equipment that user needs to analyze in vibration analysis unit by the typing of client software equipment management interface
Information, collection point information and sensor information；
By things-internet gateway by 3G/4G, the modes such as WLAN access internet, then operation data acquisition applications, and lead to
It crosses internet and is connected to remote oscillation analysis system, vibrating sensing unit is linked into Internet of Things net by wired or wireless mode
It closes, vibrating sensing unit acquisition vibration data simultaneously uploads to things-internet gateway, and vibration data is uploaded to vibration by things-internet gateway
In analytical unit；
Vibration analysis unit is stored in vibration data in database, so far according to the information of acquisition equipment and sensor
The collection process of vibration data is completed；
User is logged on in vibration analysis unit by Web client or App client, and vibration analysis Shi Huo expert is logical
It crosses client end interface and selects equipment, collection point and the sensor analyzed, vibration analysis Shi Huo expert passes through client
Interface carries out vibration analysis to selected data；
The analysis of vibration analysis unit applies from lane database and reads corresponding vibration data, and analysis application carries out vibration point
Analysis, is stored back into result database for analysis result data；
Client software reads the various data of analysis result from analysis application, then with figure or diagrammatic form into
Row is shown；
Vibration analysis Shi Huo expert diagnoses the failure of equipment according to analyzed pattern and data, vibration analysis teacher or
Person expert inserts failure analysis result in client end interface and submits；
Failure analysis result is passed back vibration analysis unit by client software, and vibration analysis unit is automatically relevant data
Summarize, generates complete vibration analysis report；Vibration analysis unit so far vibrates corresponding position in result deposit database
There are the initial data such as this time vibration, the automatic point of intermediate data calculated, vibration analysis teacher and analysis expert in analytical unit
Fail result data, user can check these data at any time；
Finally, user can check vibration analysis result and report by client software.
In conclusion compared with prior art, the utility model generally has the advantages of the following aspects:
1, the utility model framework is apparent, vibrating sensing unit, gateway feedback unit, vibration analysis unit and business clothes
It is separated from each other between business unit, more preferably, installation, the operating process of user is more convenient for system flexibility and scalability.
2, the vibration analysis unit in the utility model is based on the network platform, using distributed computing, computing capability
It is stronger, calculated result is more accurate, the number of users that can also be analyzed according to the number of devices of access and simultaneously carries out spirit
Extension living, system suitability are stronger.
3, the business service unit in the utility model covers handheld terminal and computer terminal, not only makes vibration analysis
Teacher or related expert can carry out remote analysis at any time and any place, and meet user to analysis number
It is transferred when factually, to the use demand of system and device real-time monitoring, the utility model also supports diagrammatic representation analysis, more people same
When all multioperations such as on-line analysis, date comprision, artificial intelligence analysis, vdiverse in function, compatibility is high.
4, the vibrating sensing unit in the utility model can be installed on equipment under test always, by preset time interval
The acquisition and upload of vibration data are persistently carried out, user can carry out periodic analysis according to specifically used demand or any
Moment is analyzed, and data age is stronger, and analysis result is more reliable.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit and essential characteristics of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein, and should not be remembered any attached drawing table in claim and are considered as limitation
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (8)
1. a kind of remote oscillation analysis system characterized by comprising
Vibrating sensing unit is uploaded for measuring the vibration data of equipment under test, and by vibration data by digital channel；
Gateway feedback unit for concentrating all vibration datas for receiving the vibrating sensing unit and being uploaded, and will be received
Vibration data uploaded again by transmission channel；
Vibration analysis unit carries out calculating analysis according to vibration data for being managed to equipment under test and vibration data, and
By in process of calculation analysis intermediate data and final analysis result issued by data-interface；
Business service unit, the data result issued for obtaining the vibration analysis unit, and to the vibrating sensing unit,
The running of gateway feedback unit and vibration analysis unit three are controlled, are adjusted.
2. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the vibrating sensing unit includes
More acceleration vibrating sensors or more speed vibrating sensors, the more acceleration vibrating sensors or the more speed
Degree vibrating sensor is fixedly installed on equipment under test, every acceleration vibrating sensor or every speed vibration
Sensor is corresponding with a test point on equipment under test.
3. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the digital channel is Modbus
Or Zigbee.
4. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the transmission channel is 3G or 4G
Or WLAN.
5. a kind of remote oscillation analysis system according to claim 1, which is characterized in that the vibration analysis unit packet
It includes:
Device management module is managed the vibrating sensing unit and equipment under test, controls, adjusts the vibrating sensing list
The operation of member and equipment under test,
Original data record module, is acquired vibration data and duplicated record,
Vibration analysis module carries out calculating analysis to the data in the original data record module, and feed back intermediate data with
And final analysis as a result,
Result logging modle is analyzed, the intermediate data and final analysis result to the vibration analysis module feedback are adopted
Collect, issue and duplicated record.
6. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the intermediate data includes time domain
Figure, amplitude spectrum, amplitude-order spectrogram, Envelope Analysis figure, Envelope Analysis Local map, more map analysis figures, spectrum battle array analysis chart, axis
Heart trajectory diagram, vibration peak, peak index, peak-to-peak value, virtual value, kurtosis index, margin index, pulse index, waveform refer to
Mark.
7. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the data-interface connects for API
Mouthful.
8. a kind of remote oscillation analysis system according to claim 1, it is characterised in that: the business service unit includes
App client and Web client.
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| CN201820667215.2U CN208296971U (en) | 2018-05-07 | 2018-05-07 | A kind of remote oscillation analysis system |
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| CN201820667215.2U CN208296971U (en) | 2018-05-07 | 2018-05-07 | A kind of remote oscillation analysis system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108458781A (en) * | 2018-05-07 | 2018-08-28 | 苏州德姆斯信息技术有限公司 | A kind of remote oscillation analysis system and its analysis method |
| CN109855826A (en) * | 2019-03-05 | 2019-06-07 | 苏州德姆斯信息技术有限公司 | Lifting means vibration analysis system and vibration analysis method |
| CN111289199A (en) * | 2020-03-03 | 2020-06-16 | 上海澄测电子科技有限公司 | Vibration signal cloud monitoring system |
-
2018
- 2018-05-07 CN CN201820667215.2U patent/CN208296971U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108458781A (en) * | 2018-05-07 | 2018-08-28 | 苏州德姆斯信息技术有限公司 | A kind of remote oscillation analysis system and its analysis method |
| CN109855826A (en) * | 2019-03-05 | 2019-06-07 | 苏州德姆斯信息技术有限公司 | Lifting means vibration analysis system and vibration analysis method |
| CN111289199A (en) * | 2020-03-03 | 2020-06-16 | 上海澄测电子科技有限公司 | Vibration signal cloud monitoring system |
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