CN208290419U - It is a kind of based on the intelligent injection molding production system remotely controlled - Google Patents
It is a kind of based on the intelligent injection molding production system remotely controlled Download PDFInfo
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- CN208290419U CN208290419U CN201721907375.1U CN201721907375U CN208290419U CN 208290419 U CN208290419 U CN 208290419U CN 201721907375 U CN201721907375 U CN 201721907375U CN 208290419 U CN208290419 U CN 208290419U
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- Prior art keywords
- injection molding
- intelligent
- production system
- molding machine
- remotely controlled
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a kind of based on the intelligent injection molding production system remotely controlled, it is related to injection molding machine engineering field, the intelligence injection molding production system includes the injection molding machine that remote service center and Duo Tai are used to remotely control, wherein the remote service center includes central office and artificial taste intelligent system, and the data for several injection molding machines that the artificial taste intelligent system is remotely managed using big data comprehensive analysis processing simultaneously send regulation and control instruction to them.
Description
Technical field
The utility model relates to long-distance intelligent control fields more particularly to a kind of be molded based on the intelligence remotely controlled to produce
System.
Background technique
Now with deepening continuously for industrial information, the continuous of cost of human resources is risen, and is molded manufacturer to vehicle
Between information system management upgrading it is also more urgent.Traditional controller of plastic injection molding does not have corresponding network interface mostly, on software
Also it relatively closes, although being all to deposit hardware storage means of production information using outside dress equipped with production information data collector,
It is manually compared, data can not be automatically adjusted, and can not achieve huge Repository space with after without calculation function
Platform management can not flexibly realize the long-range control of networking.And as the continuous of mobile device is popularized, how to grasp whenever and wherever possible
Enterprise's production status also becomes the eager expectation of enterprise administrator.In addition, with internet+the development that deepens continuously, production
The degree of the network information of equipment is also higher and higher, and network security and production safety problem also highlight, and how to prevent
How hacker attacks guarantees the security control of entire creation data chain, also becomes the prominent lance that industry 4.0 needs to solve
Shield.
Therefore, those skilled in the art are dedicated to developing a kind of based on the intelligent injection molding production system remotely controlled, can
Realize injection molding production whole process monitoring and management, can remote discovery and exclude injection molding machine failure, security mechanism can be passed through
It ensures safety of data link, prevents hacker and poisoning intrusion.
Utility model content
In view of the above drawbacks of the prior art, the utility model is dedicated to developing and a kind of can be connected by the network of safety
Connect and injection molding machine remotely controlled, at the same can carry out production technology data processing facilitate unified management based on long-range control
The intelligent injection molding production system of system.
To achieve the above object, the utility model provides a kind of based on the intelligent injection molding production system remotely controlled, institute
Stating intelligent injection molding production system includes the injection molding machine that remote service center and Duo Tai are used to remotely control, wherein the remote service
Center includes central office and artificial taste intelligent system, and the artificial taste intelligent system uses big data comprehensive analysis processing
The data of several injection molding machines remotely managed simultaneously send regulation and control instruction to them.
Further, the intelligent injection molding production system further includes intelligent apparatus, every injection molding machine for remotely controlling
Configure an intelligent apparatus.
Further, the intelligent apparatus is separately connected remote service center and certain injection molding machine for remotely controlling,
Collected injection molding machine floor data is sent to remote service center, and simultaneously by the regulation and control instruction from remote service center
It is sent to injection molding machine execution.
Further, the intelligent apparatus is also applied to other ancillary equipments except injection molding machine, and described in access
Based on the intelligent injection molding production system remotely controlled, all or part of function of the injection molding machine intelligent interconnection system is realized.
Further, other described ancillary equipments include manipulator, mechanical arm, inductor, monitor, feeding control system
System, die heater, cooling water machine.
Further, the intelligent injection molding production system further includes mobile terminal, and the mobile terminal includes display unit
And input unit, the operating condition for the injection molding machine that the display unit is used to show that the intelligent apparatus is sent, are at procedure parameter
System configuration information.
Further, the intelligent injection molding production system further includes video monitoring system, the video monitoring system frame
It is located at the injection molding machine working site, the terminal access injection molding machine intelligent interconnection system is docked by injection molding machine, remotely
It monitors the operating status and quality of injection molding machine in real time, and carries out character surveillance and abnormal Realtime Alerts using imaging contrast's technology and mention
Show.
Further, intelligent all data link of injection molding production system are encrypted using unsymmetrical key.
Further the intelligent injection molding production system is with the help of artificial taste intelligent system, by what is be previously set
The discovery and exclusion of simple fault do not need personnel's participation, are performed entirely automatically.
Further in the intelligent injection molding production system, it is necessary to the part manually participated in, it is necessary to while passing through biology
After signature verification, then inputs password just and can enter system and operated.
Further in the intelligent injection molding production system, all operations are recorded in the database of unsuppressible-suppression or revocation
It is interior, so as to trace afterwards.
Further, the biological characteristic validation includes fingerprint, face and iris.
Further the intelligent injection molding production system is connected with the ERP system of manufacturing enterprise, production ordering and production
Resource all passes through the unified optimization allotment of remote service center.
Compared with prior art, the utility model had based on the intelligent injection molding production system remotely controlled it is following excellent
Point:
(1) injection molding machine can not mostly network at present, live can only manipulate, the utility model may be implemented remotely to control, far
Journey detection and remote debugging can transfer injection molding machine parameter for later period cloud platform big data operation, improve working efficiency；
(2) secondary development may be implemented, meet the needs of customization injection-moulding device is personalized, realize intelligent interconnection；
(3) working condition of injection molding machine can be remotely monitored, maintenance personnel and staff is reduced, is effectively reduced and is produced into
This；
(4) technical support, maintenance and online training can be remotely provided；
(5) after injection molding machine connects internet, safe and reliable transmission channel and multi-level identity confirming technology can be prevented
Virus and hacker attacks promote network safety grade；
(6) intelligent control device is at low cost, develops through intelligence software, can solve old-fashioned injection molding machine networking issue.
Make furtherly below with reference to technical effect of the attached drawing to the design of the utility model, specific structure and generation
It is bright, to be fully understood from the purpose of this utility model, feature and effect.
Detailed description of the invention
Fig. 1 is the intelligent apparatus structural schematic diagram of a preferred embodiment of the utility model；
Fig. 2 is the communication module structural schematic diagram of a preferred embodiment of the utility model；
Fig. 3 is the structural schematic diagram of the injection molding machine with intelligent apparatus of a preferred embodiment of the utility model；
Fig. 4 is the structural schematic diagram of the mobile terminal of a preferred embodiment of the utility model；
Fig. 5 is the structural schematic diagram of the remote service center of a preferred embodiment of the utility model；
Fig. 6 is the structural schematic diagram of the intelligent injection molding production system of a preferred embodiment of the utility model.
Specific embodiment
It elaborates below for the utility model case study on implementation, present case is premised on utility model technical solution
Under implemented, provide detailed embodiment and specific operation process, but the protection scope of the utility model be not limited to it is following
Embodiment.
As shown in Figure 1, described in the utility model a kind of for remotely controlling the intelligent apparatus of injection molding machine, the intelligence dress
It sets including communication module, state monitoring module, debugging control module and memory module.The communication module is used for and injection molding machine connects
It connects, for connecting with mobile terminal, is also used to connect with remote service center.The state monitoring module is used for Macro or mass analysis
From the various status informations of injection molding machine, including material quantity, material temperature, injection length, injection rate, injection pressure, when cooling
Between, amount and temperature of cooling water etc. carry out state analysis and fault diagnosis on the basis of these status informations.The debugging control
Molding block is used to receive the debugging control instruction of mobile terminal or remote service center, and injection molding machine progress is sent to after being compiled
It executes.The memory module is used to store the various production status data from injection molding machine, and from mobile terminal or long-range clothes
The debugging control at business center instructs and the implementing result of these instructions.In other examples, described in the utility model
A kind of further includes display module for remotely controlling the intelligent apparatus of injection molding machine, for show can only device itself state letter
Breath, being carrying out for task and follow-up work etc.；Can also include power module, for providing power supply, form include battery,
Direct-flow external power source or exchange external power supply.
As shown in Fig. 2, communication module described in the utility model includes the first communication unit, the second communication unit and third
Communication unit, wherein first communication unit is used for and injection molding machine interconnection, and second communication unit is used for and mobile terminal
Or remote service center interconnection, the third communication unit is for connecting Internet.First communication unit, second
Communication unit and third communication unit, are physically segregated, and independently can work or work together.
As shown in figure 3, a kind of injection molding machine for remotely controlling described in the utility model, including information acquisition module and
Instruction execution module is matched wherein the information acquisition module acquires the operating condition, procedure parameter, system for summarizing injection molding machine in real time
Confidence breath, and intelligent apparatus is sent to by wired or wireless form, described instruction execution module, which receives, comes from intelligent apparatus
Operational order, the operating condition of injection molding machine, system parameter are adjusted.
As shown in figure 4, it is described in the utility model a kind of for remotely controlling the mobile terminal of injection molding machine, it is described mobile whole
End includes display unit and input unit, the operation work for the injection molding machine that the display unit is used to show that the intelligent apparatus is sent
Condition, procedure parameter, system configuration information, technical specialist analyze and determine problem and event according to the work information of shown injection molding machine
Hinder point, and regulation and control instruction is issued to the intelligent apparatus by input unit.Android, apple or micro- are run on the mobile terminal
Soft operation system, runs APP on an operating system, and display unit and input unit are realized by APP.
As shown in figure 5, a kind of remote service center of long-range management multistation injection molding machine described in the utility model, including in
Computer room and artificial taste intelligent system are entreated, the artificial taste intelligent system utilizes the powerful calculating of the server in central office
Ability, the operating condition big data for the injection molding machine that comprehensive analysis processing is remotely controlled from tens of thousands of, for some simple conventional
Problem can issue regulation and control instruction in the case where no manual intervention at once, solve the fault in production of long-range injection molding machine.When
Difficult and complicated cases are encountered, then alarm request technical specialist team holds a consultation, and then refers to the operation that long-range injection molding machine issues regulation
It enables.
As shown in fig. 6, described in the utility model a kind of based on the intelligent injection molding production system remotely controlled including long-range
Service centre, more have the injection molding machine and several mobile terminals of intelligent apparatus.The remote service center and Duo Tai band
The injection molding machine and several mobile terminals for having intelligent apparatus are connected by internet, the company between intelligent apparatus and injection molding machine
Connect, can be it is wired or wireless, wirelessly also include WIFI, bluetooth and NFC.
It is described in the utility model a kind of based on the intelligent injection molding production system remotely controlled, it is done in terms of network security
Many settings are encrypted including all data link using unsymmetrical key, in the help of artificial taste intelligent system
Under, by the discovery and exclusion of the simple fault being previously set, personnel's participation is not needed, is performed entirely automatically；It has to manually join
With part, it is necessary to while by the biological characteristic validations such as fingerprint, face and iris recognition after, then input password and just can enter and be
System is operated, while all operations are recorded in unsuppressible-suppression or the database of revocation, so as to trace afterwards.
It is described in the utility model a kind of based on the intelligent injection molding production system remotely controlled, in addition to can long-range debugging and
Debugging is outer, can also be connected with the ERP system of manufacturing enterprise, such production ordering and resources of production (raw material and injection molding
Machine) it can greatly increase the production efficiency by the unified optimization allotment of computer, reduce injection molding machine vacancy rate and failure
Waiting time etc..In addition, long-range control error and debugging can save a large amount of personnel costs and time cost.
The intelligent apparatus can also be applied to other ancillary equipments except injection molding machine, and based on remote described in access
The intelligent injection molding production system of process control realizes all or part of function of the injection molding machine intelligent interconnection system, other are auxiliary
Helping equipment includes various manipulators, mechanical arm, various inductors, monitor, feeding control system, die heater, cooling-water machine etc..
It is described in the utility model a kind of based on the intelligent injection molding production system remotely controlled, it further include video signal monitoring system
System, the video monitoring system are erected at the injection molding machine working site, are docked described in terminal access by injection molding machine
Injection molding machine intelligent interconnection system, the operating status and quality of remote real-time monitoring injection molding machine, and carried out using imaging contrast's technology
Character surveillance and abnormal Realtime Alerts prompt.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that the ordinary skill people of this field
Member according to the present utility model can conceive without creative work makes many modifications and variations.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality according to the design of the utility model on the basis of existing technology in domain
Available technical solution is tested, it all should be within the scope of protection determined by the claims.
Claims (9)
1. a kind of based on the intelligent injection molding production system remotely controlled, which is characterized in that it is described intelligence injection molding production system include
Remote service center and Duo Tai are used for the injection molding machine remotely controlled, wherein the remote service center includes central office and artificial
Intelligent expert system, several injection molding machines that the artificial taste intelligent system uses big data comprehensive analysis processing remotely to manage
Data and to they send regulation and control instruction；
The intelligence injection molding production system further includes intelligent apparatus, and every injection molding machine for remotely controlling configures the intelligence
It can device；
The intelligent apparatus is separately connected remote service center and certain injection molding machine for remotely controlling, by collected injection molding
Machine floor data is sent to remote service center, and the regulation and control instruction from remote service center is sent to injection molding machine simultaneously and is held
Row；
The intelligent apparatus is also applied to other ancillary equipments except injection molding machine, including manipulator, mechanical arm, inductor,
Monitor, feeding control system, die heater, cooling water machine, and access described being molded based on the intelligence remotely controlled and produce system
System realizes all or part of function of the injection molding machine intelligent interconnection system.
2. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system further includes mobile terminal, and the mobile terminal includes display unit and input unit, and the display unit is for showing
Show operating condition, the procedure parameter, system configuration information of the injection molding machine that the intelligent apparatus is sent.
3. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system further includes video monitoring system, and the video monitoring system is erected at the injection molding machine working site, is passed through
Injection molding machine docks the terminal access injection molding machine intelligent interconnection system, the operating status and product of remote real-time monitoring injection molding machine
Matter, and character surveillance and abnormal Realtime Alerts prompt are carried out using imaging contrast's technology.
4. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
All data link of production system are encrypted using unsymmetrical key.
5. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system, by the discovery and exclusion of the simple fault being previously set, does not need with the help of artificial taste intelligent system
Personnel participate in, and are performed entirely automatically.
6. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
In production system, it is necessary to the part manually participated in, it is necessary to while after passing through biological characteristic validation, then input password and just can enter
System is operated.
7. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
In production system, all operations are recorded in unsuppressible-suppression or the database of revocation, so as to trace afterwards.
8. as claimed in claim 6 based on the intelligent injection molding production system remotely controlled, which is characterized in that the biological characteristic
Verifying includes fingerprint, face and iris.
9. as described in claim 1 based on the intelligent injection molding production system remotely controlled, which is characterized in that the intelligence injection molding
Production system is connected with the ERP system of manufacturing enterprise, and production ordering and resources of production are all unified excellent by remote service center
Change allotment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721907375.1U CN208290419U (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721907375.1U CN208290419U (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
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| Publication Number | Publication Date |
|---|---|
| CN208290419U true CN208290419U (en) | 2018-12-28 |
Family
ID=64697904
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721907375.1U Expired - Fee Related CN208290419U (en) | 2017-12-29 | 2017-12-29 | It is a kind of based on the intelligent injection molding production system remotely controlled |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109919329A (en) * | 2019-02-13 | 2019-06-21 | 广东工业大学 | A kind of injection molding production management system and method |
| WO2020146972A1 (en) * | 2019-01-14 | 2020-07-23 | Covestro Deutschland Ag | Method and system for controlling of an injection molding process |
| CN116423755A (en) * | 2023-03-03 | 2023-07-14 | 广州紫江包装有限公司 | Quick switching system and control method for PET bottle blank injection molding raw materials |
-
2017
- 2017-12-29 CN CN201721907375.1U patent/CN208290419U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020146972A1 (en) * | 2019-01-14 | 2020-07-23 | Covestro Deutschland Ag | Method and system for controlling of an injection molding process |
| CN113423554A (en) * | 2019-01-14 | 2021-09-21 | 科思创知识产权两合公司 | Method and system for controlling an injection molding process |
| CN109919329A (en) * | 2019-02-13 | 2019-06-21 | 广东工业大学 | A kind of injection molding production management system and method |
| CN116423755A (en) * | 2023-03-03 | 2023-07-14 | 广州紫江包装有限公司 | Quick switching system and control method for PET bottle blank injection molding raw materials |
| CN116423755B (en) * | 2023-03-03 | 2024-03-19 | 广州紫江包装有限公司 | Quick switching system and control method for PET bottle blank injection molding raw materials |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181228 Termination date: 20191229 |