CN208287657U - A kind of high-temperature nickel-base alloy multistage filter - Google Patents

A kind of high-temperature nickel-base alloy multistage filter Download PDF

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CN208287657U
CN208287657U CN201820468606.1U CN201820468606U CN208287657U CN 208287657 U CN208287657 U CN 208287657U CN 201820468606 U CN201820468606 U CN 201820468606U CN 208287657 U CN208287657 U CN 208287657U
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filter medium
porous filter
porous
multistage
medium layer
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王迪
叶光照
林康杰
杨永强
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The utility model discloses a kind of high-temperature nickel-base alloy multistage filters, including sealed interface section and multistage porous filter medium layer, sealed interface section to play connection, sealing function in the end of filter;Multistage porous filter medium is made of porous structure not exactly the same on two or more consistency, porosity, material, minimum-value aperture, average pore size, porous structure type and porous structure azimuth, and is made by metal increasing material manufacturing method.This multistage filter metal can be used to increase material preparation process and be made, and compared with conventional multi-level filter, have excellent corrosion-resistant and high temperature resistance;Being integrated for complex appearance metallic filter multistage porous filtering structure may be implemented;Optimize filter overall structure, is integrally formed support construction and filter medium, reduces fluid resistance and pressure drop;Structure is conducive to cleaning cleaning;Shorten filter research and development-manufacturing cycle, realizes that customizing filter quickly designs and process.

Description

A kind of high-temperature nickel-base alloy multistage filter
Technical field
The utility model relates to the multistage filter of increasing material manufacturing and its preparation process more particularly to a kind of high-temperature nickel-based conjunctions Golden multistage filter.
Background technique
Filter be it is a kind of stop opposite large scale impurity, realize in filter pulp be separated by solid-liquid separation, protection fluid system components Device.The use of filter had not only guaranteed the subsequent smooth movement of filtrate, but also can protect the critical elements of fluid system, was fluid The indispensable critical elements of system.
The filter medium of filter is the part of filtration, common to have metal, ceramics, high molecular material etc., wherein Metal material because of high mechanical strength, it is corrosion-resistant with impact the advantages that, be widely used.Metallic filter media mainly has perforation Metal plate, metal mesh, sintering powder and sintered fiber felt.Perforated metal can be punched by plate and is made, and metal net is to use Wire is woven by certain rule.Metal plate and net use both surface filtration principle, and filter effect is guaranteed by aperture completely, is mentioned High filtering precision needs reduced bore, and fluid resistance is caused to significantly rise.The specification of metal mesh is mainly by mesh size and wire Diameter is determined, and is defined: percentage sieving area A0:
In formula: w is mesh size (mm);D is wire diameter (mm).
Obviously, A0Bigger, then filter is smaller to the resistance of fluid.For nearly globular solids, the filtering accuracy of metal mesh Depending on mesh size w.Therefore, increase A under the premise of keeping filtering accuracy (w is constant)0, it is desirable to reduce wire diameter d. But required to meet pressure resistance, impact resistance and endurance of filter work etc., the structural strength of filter must be protected Card., be by the bond strength between enhancing metallic fiber to solve this contradiction, it just can be with thinner wire diameter d Reach higher metal mesh overall stiffness, realizes the target for reducing fluid flow resistance.
These filter mediums are made filter and require to carry out splicing sealing.The side that splicing can be compressed or be welded with metal plate Method, but this can make the filtering material of interface section excessively fine and close, increase filtration resistance;Meanwhile the reliability of interface also directly affects The filtering accuracy of filter.
For multistage filter, metal sintering fibrofelt has an effect of in-depth filtration, but the homogeneity that is sintered and Stability cannot be guaranteed, can be sintered unstable fibre shedding problem, and high hole in use process under fluid impact The fibrofelt integral strength of gap rate is lower, and fluid impact must be resisted plus support construction by using as filter medium, but be propped up The presence of support structure increases flow resistance and filtering pressure drop.Metal mesh is the method for paved in multi-layers, and sintered fiber felt is then point Layer pine dress, compacting re-sinter, this just determines that conventional metals multistage filtering dielectric thickness is larger, shape can only be it is better simply, The quadratic surface (plane, cylindrical surface, circular conical surface) of small curvature.In order to reduce filtration resistance and pressure drop, usually only with increasing The method of filter medium size, to increase filter area, but this causes filter overall volume to increase, in automobile, aerospace etc. It is very unfavorable in the limited equipment in space.
Generally speaking, conventional metals filter designs and manufactures problem: (1) method process is more, the single-piece manufacturing cycle Long, usual batch micro operations standard component can not adapt to the demand customized and iteratively faster designs;(2) it is difficult to produce simultaneously Take into account the metal multistage filtering medium of high bond strength and rigidity, high filtering precision and low fluid resistance;(3) conventional multi-level filters Device simple shape, size are larger, heavy;(4) it is limited to filter manufacturing technology, is often used ordinary metallic material, high temperature resistant is resistance to Corrosive power is insufficient.
High-temperature nickel-base alloy has good stretch-proof, antifatigue, thermal fatigue resistance, Inconel718 alloy therein With excellent corrosion resistance and good heat-resisting, creep-resistant property, it is employed successfully in the heavy corrosions such as turbogenerator pole In end ring border.Filter is manufactured using high-temperature nickel-base alloy, its steady operation under severe corrosion and hot environment can be made.
Selective laser smelting technology (Select Laser Melting, SLM) melts metal powder using laser beam flying It is enabled to reach metallurgical bonding, straight forming obtains the entity of nearly 100% consistency, is that one of metal increases material manufacturing technology is important Direction.SLM manufacture part mechanical property with forge piece quite, it can be achieved that be better than 0.1mm precision, can satisfy big portion Divide the manufacture requirement of conventional hardware.Meanwhile SLM technology can be processed and be closed including high-temperature nickel-base alloy, titanium alloy, stainless steel, copper 10 multiple material such as gold, aluminium alloy.
Summary of the invention
The shortcomings that the purpose of the utility model is to overcome the above-mentioned prior arts and deficiency provide a kind of high-temperature nickel-base alloy Multistage filter.The utility model mainly solves that conventional metals multistage filter variation in moulding is limited, resistance is flowed under limited bulk Power and pressure drop is larger, corrosion-resistant and high-temperature resistant scarce capacity, the problems such as manufacturing cycle is long, uses precinct laser fusion technique, one Form high-temperature nickel-base alloy multistage filter.
The utility model is achieved through the following technical solutions:
A kind of high-temperature nickel-base alloy multistage filter, including multistage porous filter medium body and its sealed interface section 1;It is multistage Porous filter medium body is connect by sealed interface section 1 with pipeline;The multistage porous filter medium body is porous by inside and outside two layers Filter media is constituted, they include porous filter medium body middle section 2 and porous filter medium body head 3;
In this two layers of porous filter medium body, outer layer is first order porous filter medium layer, and internal layer is the porous mistake in the second level Filter medium layer;The filter hole shape of the filtering hole shape and second level porous filter medium layer of the first order porous filter medium layer Shape is not identical;
The size of the filter hole of the filter hole and second level porous filter medium layer of first order porous filter medium layer, by Sealed interface section 1 to porous 3 direction of filter media head is gradually reduced.
It is Demountable between the first order porous filter medium layer and second level porous filter medium layer;
The filter hole of first order porous filter medium layer and second level porous filter medium layer, by metal wire or metal Column is constituted, and is constituted and is fused to each other connection at intersection node between the metal wire or metal column of each filter hole, intersects node Thickness is still identical with the thickness of metal wire or metal column.
It is above-mentioned be gradually reduced by sealed interface section 1 to porous 3 direction of filter media head, in particular to:
The maximum diameter of hole and average hole of the filter hole of first order porous filter medium layer and second level porous filter medium layer Diameter gradually becomes smaller along fluid flow direction, every grade of maximum diameter of hole range: 30~200 μm, this two-stage porous filter medium layer is put down Successively decreased with 0~50 μm of gradient streamwise in equal aperture.
The filtering hole shape of the first order porous filter medium layer is hexagon;Second level porous filter medium layer is water chestnut Shape.
The filtering hole shape on porous filter medium body head 3 is rectangle.
The sealed interface section of the first order porous filter medium layer and porous filter medium body head are one-pass molding knot Structure;
The sealed interface section of the second level porous filter medium layer and porous filter medium body head are one-pass molding knot Structure.
The cross-sectional diameter of the metal wire or metal column is 10~1000 μm.
The preparation method of the utility model high-temperature nickel-base alloy multistage filter, is referred to and is melted using selective laser The preparation of (Selective Laser Melting, SLM) equipment, belongs to metal increasing material manufacturing:
Step 1: using Three-dimensional Design Software for requirement, the mould of Parametric designing high-temperature nickel-base alloy multistage filter Type;
Step 2: placement position of the model in SLM device is set in Three-dimensional Design Software, is carried out in conjunction with design requirement It puts, without adding support, model is carried out to be sliced/layered shaping, part fault information is obtained and imports SLM device, is prepared Processing;
Step 3: the forming cavity of SLM device and installation, adjustment shaping substrate are cleaned, high-temperature nickel-based conjunction is added to powder cylinder Bronze end;
Step 4: scanning speed, empty hop rate degree, laser power, scanning strategy, sweep span, confession are set in SLM device The machined parameters of powder amount, thickness;
Step 5: vacuumizing moulding cylinder, and circulation is passed through protective gas, starts to process;
Step 6: completing the process, and takes out substrate and high-temperature nickel-base alloy multistage filter, it is got off simultaneously from substrate cut Cleaning, is post-processed as needed, is completed the process.
The utility model compared with the existing technology, have following advantages and effects
(1) when manufacturing multistage porous filter medium body (metalloid reticular structure), different metal silk can be made mutually to melt It closes rather than overlaps, reduce the diameter of wire under same mechanical strength, reduce flow resistance;
(2) make every level-one porous filter medium layer integrally formed, hole is uniformly distributed, and is subtracted without mutually overlapping or splicing Few practical percent opening;
(3) metal connection can be achieved in adjacent two-stage porous filter medium layer, is integrally formed, and enhances integral strength, further Metal mainstay/wire diameter is reduced, flow resistance is reduced;
(4) filter is corrosion-resistant, heat-resisting ability is strong, volume compact, can stable operation in extreme circumstances;
(5) pore size of porous filter medium layer, shape, direction can be oriented design by design software, It can get high filtering precision and lower fluid resistance;
(6) integrally formed precisely controllable, avoid the occurrence of the insecure problem of sintering of sintering process.Meanwhile SLM technology can be with Straight forming filter, simplicity more faster than traditional " braided metal fiber+auxiliary process ".
Detailed description of the invention
Fig. 1 is the utility model high-temperature nickel-base alloy multistage filter schematic diagram.
Fig. 2 is the schematic cross-sectional view of Fig. 1.
Fig. 3 is another structural schematic diagram of the utility model high-temperature nickel-base alloy multistage filter.
Fig. 4 is the schematic cross-sectional view of Fig. 3.
Specific embodiment
The utility model is more specifically described in detail combined with specific embodiments below.
Embodiment 1
As shown in Figs. 1-2.The utility model discloses a kind of high-temperature nickel-base alloy multistage filters, including multistage porous mistake Filter medium body and its sealed interface section 1;Multistage porous filter medium body is connect by sealed interface section 1 with pipeline;The multistage Porous filter medium body is made of inside and outside two layers of porous filter medium body, they include porous filter medium body middle section 2 and more Hole filter media head 3;
In this two layers of porous filter medium body, outer layer is first order porous filter medium layer, and internal layer is the porous mistake in the second level Filter medium layer;The filter hole shape of the filtering hole shape and second level porous filter medium layer of the first order porous filter medium layer Shape is not identical;
The size of the filter hole of the filter hole and second level porous filter medium layer of first order porous filter medium layer, by Sealed interface section 1 to porous 3 direction of filter media head is gradually reduced.
It is Demountable between the first order porous filter medium layer and second level porous filter medium layer;
The filter hole of first order porous filter medium layer and second level porous filter medium layer, by metal wire or metal Column is constituted, and is constituted and is fused to each other connection at intersection node between the metal wire or metal column of each filter hole, intersects node Thickness is still identical with the thickness of metal wire or metal column.
It is above-mentioned be gradually reduced by sealed interface section 1 to porous 3 direction of filter media head, in particular to:
The maximum diameter of hole and average hole of the filter hole of first order porous filter medium layer and second level porous filter medium layer Diameter gradually becomes smaller along fluid flow direction, every grade of maximum diameter of hole range: 30~200 μm, this two-stage porous filter medium layer is put down Successively decreased with 0~50 μm of gradient streamwise in equal aperture.
The filtering hole shape of the first order porous filter medium layer is hexagon;Second level porous filter medium layer is water chestnut Shape.
The filtering hole shape on porous filter medium body head 3 is rectangle.
The sealed interface section of the first order porous filter medium layer and porous filter medium body head, be once (or One) molding structure;
The sealed interface section of the second level porous filter medium layer and porous filter medium body head, be once (or One) molding structure.
The cross-sectional diameter of the metal wire or metal column is 10~1000 μm.
The utility model first order and shape, structure, consistency, the porosity of second level porous filter medium layer etc. are unlimited It enumerates several, can be arbitrarily set based on the actual application requirements in the present embodiment.The series of porous filter medium layer, can root More layers or more stages are arbitrarily set according to application request.
The preparation method of the utility model high-temperature nickel-base alloy multistage filter, is referred to and is melted using selective laser The preparation of (Selective Laser Melting, SLM) equipment, belongs to metal increasing material manufacturing:
(1) using Three-dimensional Design Software for requirement, Parametric designing filter model;
(2) placement position of the filter model in SLM device is set in Three-dimensional Design Software, in conjunction with design feature into Row is put without adding support, is carried out being sliced/layered shaping to model, is obtained part fault information and import SLM device, prepares Processing;
(3) forming cavity of SLM device and installation, adjustment shaping substrate are cleaned, high-temperature nickel-base alloy powder is added to powder cylinder End;
(4) scanning speed=1000mm/s is set in SLM device;Empty hop rate degree=4000mm/s;Laser power= 150W;Scanning strategy: S type cross scan;Sweep span=0.08mm;Powder supply amount=0.06mm, thickness=0.03mm processing Parameter;
(5) moulding cylinder is vacuumized, circulation is passed through protective gas argon gas, starts to process;
(6) it completes the process, takes out substrate and high-temperature nickel-base alloy multistage filter, filter is got off simultaneously from substrate cut Cleaning carries out electrobrightening post-processing, completes the process.
Porosity=56.8% of the present embodiment first order porous filter medium layer structure, minimum-value aperture=85 μm are porous Structure type is hexagon;Porosity=48.7% of second porous filter medium layer structure, minimum-value aperture=50 μm, porous knot Structure (filter hole) type is diamond shape;
Porosity=52.4% on porous filter medium body head, minimum-value aperture=60 μm, porous structure (filter hole) class Type is rectangle.
As described above, first order porous filter medium layer is the porous knot of hexagon being repeated cyclically by certain functional relation Structure, second level porous filter medium layer are approximately periodic duplicate diamond shape porous structures, and pore character is obeyed in the Z-axis direction Change of gradient rule.Two-stage porous filter medium layer can dismount, and be conducive to clean and clean.
The first order of the present embodiment and the design of second level porous filter medium layer follow SLM molding constraint, quasi- in processing It does not need to add support again when standby.
Sealed interface section and piping connection portion can be adapted to bump joint using flanged joint.
Embodiment 2
For the present embodiment in addition to following characteristics, other features are same as Example 1.
Selecting 500 mesh high-temperature nickel-base alloy powder is material, working process parameter are as follows: laser power 150W, laser facula 50 μm, scanning speed 900mm/s, 30 μm of shape layer thickness, laser scanning pitch 0.08mm.
It is 99%, porosity in consistency between the present embodiment two-stage porous filter medium layer is respectively the first order 44.4%, the second level 39.1%.
Every level-one porous filtering structure in the present embodiment in two-stage porous filter medium layer is square porous structure;The Metal wire/metal mainstay cross section circumscribed circle diameter of level-one porous filter medium layer is 100 μm, and second level porous filtering is situated between Matter layer is then 60 μm.
First order porous filter medium layer maximum diameter of hole and average pore size are that 200 μm and the second level are more in the present embodiment The maximum diameter of hole of hole filtering medium layer and average pore size are 100 μm.
Two-stage porous filter medium layer overlaps the interface or sealing section of overlapping without filter medium itself in the present embodiment, Square hole is all evenly distributed on the entire cylindrical surface of every level-one porous filter medium.
The 1- sealed interface section of the present embodiment is filter and piping connection portion, and the type of attachment of it and pipeline is screw thread Connection, using the end M16 sealing nut standard.
The sealed interface section and two-stage porous filter medium layer of the present embodiment use selective laser melting method to increase material simultaneously Manufacture integrally formed, procedure of processing is same as Example 1.
As described above, the utility model can be realized preferably.
The embodiments of the present invention is simultaneously not restricted to the described embodiments, other are any without departing from the utility model Made changes, modifications, substitutions, combinations, simplifications under spiritual essence and principle, should be equivalent substitute mode, are included in Within the protection scope of the utility model.

Claims (7)

1. a kind of high-temperature nickel-base alloy multistage filter, including multistage porous filter medium body and its sealed interface section (1);It is multistage Porous filter medium body is connect by sealed interface section (1) with pipeline;It is characterized by:
The multistage porous filter medium body is made of inside and outside two layers of porous filter medium body, they include porous filter medium Body middle section (2) and porous filter medium body head (3);
In this two layers of porous filter medium body, outer layer is first order porous filter medium layer, and internal layer is second level porous filtering Jie Matter layer;The first order porous filter medium layer filtering hole shape and second level porous filter medium layer filtering hole shape not It is identical;
The size of the filter hole of the filter hole and second level porous filter medium layer of first order porous filter medium layer, by sealing Interface section (1) to porous filter media head (3) direction is gradually reduced.
2. high-temperature nickel-base alloy multistage filter according to claim 1, it is characterised in that: the first order porous filtering is situated between It is Demountable between matter layer and second level porous filter medium layer;
The filter hole of first order porous filter medium layer and second level porous filter medium layer, by metal wire or metal column structure At, constitute between the metal wire or metal column of each filter hole intersection node at be fused to each other connection, intersect the thickness of node It is still identical with the thickness of metal wire or metal column.
3. high-temperature nickel-base alloy multistage filter according to claim 2, it is characterised in that: extremely by sealed interface section (1) Porous filter medium body head (3) direction be gradually reduced, in particular to:
The maximum diameter of hole and average pore size edge of the filter hole of first order porous filter medium layer and second level porous filter medium layer Fluid flow direction gradually becomes smaller, every grade of maximum diameter of hole range: 30~200 μm, the average hole of this two-stage porous filter medium layer Diameter is successively decreased with 0~50 μm of gradient streamwise.
4. high-temperature nickel-base alloy multistage filter according to claim 3, it is characterised in that: the first order porous filtering is situated between The filtering hole shape of matter layer is hexagon;Second level porous filter medium layer is diamond shape.
5. high-temperature nickel-base alloy multistage filter according to claim 4, it is characterised in that: the porous filter medium body head The filtering hole shape in portion (3) is rectangle.
6. high-temperature nickel-base alloy multistage filter according to claim 3, it is characterised in that: the first order porous filtering is situated between The sealed interface section of matter layer and porous filter medium body head are one-pass molding structure;
The sealed interface section of the second level porous filter medium layer and porous filter medium body head are one-pass molding structure.
7. high-temperature nickel-base alloy multistage filter according to claim 2, it is characterised in that: the metal wire or metal column Cross-sectional diameter be 10~1000 μm.
CN201820468606.1U 2018-04-04 2018-04-04 A kind of high-temperature nickel-base alloy multistage filter Active CN208287657U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108568160A (en) * 2018-04-04 2018-09-25 华南理工大学 A kind of high-temperature nickel-base alloy multistage filter and manufacturing method
CN109807320A (en) * 2019-02-19 2019-05-28 南通理工学院 A kind of 3DP method prepares the method and aftertreatment technology of high-temperature nickel-base alloy porous material
CN112727968A (en) * 2021-01-20 2021-04-30 福州大学 Continuous gradient density metal rubber structure and preparation method thereof
CN113441091A (en) * 2021-07-28 2021-09-28 万华化学集团股份有限公司 Method for treating lost catalyst of HCl oxidation fluidized bed
CN114470973A (en) * 2022-02-23 2022-05-13 河南核净洁净技术有限公司 High-temperature-resistant metal pipe filter element and manufacturing method thereof
US20230193765A1 (en) * 2021-12-20 2023-06-22 General Electric Company Wire screen particle filter for turbomachine airfoil

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108568160A (en) * 2018-04-04 2018-09-25 华南理工大学 A kind of high-temperature nickel-base alloy multistage filter and manufacturing method
CN109807320A (en) * 2019-02-19 2019-05-28 南通理工学院 A kind of 3DP method prepares the method and aftertreatment technology of high-temperature nickel-base alloy porous material
CN112727968A (en) * 2021-01-20 2021-04-30 福州大学 Continuous gradient density metal rubber structure and preparation method thereof
CN113441091A (en) * 2021-07-28 2021-09-28 万华化学集团股份有限公司 Method for treating lost catalyst of HCl oxidation fluidized bed
US20230193765A1 (en) * 2021-12-20 2023-06-22 General Electric Company Wire screen particle filter for turbomachine airfoil
WO2023121680A1 (en) * 2021-12-20 2023-06-29 General Electric Company Wire screen particle filter for turbomachine airfoil
CN114470973A (en) * 2022-02-23 2022-05-13 河南核净洁净技术有限公司 High-temperature-resistant metal pipe filter element and manufacturing method thereof

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