CN208278943U - Full-automatic Flour blending machine - Google Patents
Full-automatic Flour blending machine Download PDFInfo
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- CN208278943U CN208278943U CN201820384480.XU CN201820384480U CN208278943U CN 208278943 U CN208278943 U CN 208278943U CN 201820384480 U CN201820384480 U CN 201820384480U CN 208278943 U CN208278943 U CN 208278943U
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Abstract
The utility model discloses a kind of full-automatic Flour blending machines, including rack, control device and the feeding mechanism being electrically connected with control device, Flour blending machine structure, glue preparation machine structure, grasping mechanism, discharging mechanism, feeding mechanism, Flour blending machine structure, glue preparation machine structure, discharging mechanism is successively arranged side by side on the rack, grasping mechanism is across in feeding mechanism, Flour blending machine structure, glue preparation machine structure, top at discharging mechanism discharging, Flour blending machine structure includes matching powder Precision Electronics Balance, several powder material warehouses and several powder conveying apparatus, glue preparation machine structure includes matching glue Precision Electronics Balance, several glue buckets and several colloid conveying devices, grasping mechanism includes triaxial driving apparatus and three pneumatic clampers, pneumatic clamper respectively with feeding mechanism, Flour blending machine structure, the corresponding drive connection of glue preparation machine structure is on triaxial driving apparatus, triaxial driving apparatus drives pneumatic clamper to transport along discharging mechanism direction It is dynamic.The utility model can precisely weigh phosphor gel, be matched, while each station has product to realize processing, more efficient.
Description
Technical field
The utility model relates to fluorescent powders intelligently to match powder technical field, espespecially a kind of full-automatic Flour blending machine.
Background technique
Requirement with people to LED light quality is higher and higher, different colours, different system LED with fluorescent powder gradually
It is developed, high photosynthetic efficiency, high color rendering index (CRI), the exploitation of long-life phosphors powder and its research of paint-on technique become key.At present
The white light way of realization of mainstream is blue-light LED chip combination yellow YAG phosphor, and cost is minimum, practical, it has also become mesh
The mainstream in preceding market especially illuminating product field.
Mechanism that is universal in the market or relying on the method manually matched and rely on vibration source to be matched with powder whole process,
Lead to low efficiency, cost of labor is larger.Relative to manual operation, mechanical equipment and programmable controller have in terms of multiplicity
Very superior characteristic, in the accurate blending process of various raw materials and various formulas, mechanical equipment and programmable controller
Software more stable can reliably achieve the requirement of precision and multiplicity.Therefore, it is white to be suitable for the conversion of various fluorescent powders for research and development
The full-automatic fluorescent powder intelligence Flour blending machine of the high-speed, high precision of light LED encapsulation process will not only change current industry generally by artificial
In laboratory conditions by low efficiency, the industry Situation of Repeatability difference caused by experience manual configuration phosphor gel, simultaneously
Reinforcing the qualitative control of LED whole process and promotion encapsulation quality also has important application value.
Currently, mode used by fluorescent powder intelligence Flour blending machine is the transmission belt by instrument, by fluorescent powder, antisolvent precipitation
Agent, A glue, B glue etc. are delivered in container, and this mode has more disadvantage: 1. can only claim single fluorescent powder or colloid
Amount；2. the ratio error of phosphor gel and needs in input pod is larger；3. existing manipulator or grabbing device are set
Set it is single, can only single grab a station product be then transferred on another station, inefficiency.
Summary of the invention
To solve the above problems, the utility model provides a kind of full-automatic Flour blending machine, can to different phosphor gels into
Row is precisely weighed, is matched, while each station has product to realize processing, more efficient.
To achieve the above object, the technical solution adopted in the utility model is to provide a kind of full-automatic Flour blending machine, including machine
Frame, feeding mechanism, Flour blending machine structure, glue preparation machine structure, grasping mechanism, discharging mechanism and control device, the feeding mechanism, Flour blending machine
Structure, glue preparation machine structure, discharging mechanism are successively arranged side by side on the rack, and are all electrically connected with control device, and the grasping mechanism is horizontal
Top across at feeding mechanism, Flour blending machine structure, glue preparation machine structure, discharging mechanism discharging, and be electrically connected with control device, it is described to match
Powder mechanism includes matching powder Precision Electronics Balance, several powder material warehouses and several powder conveying apparatus, described to match powder precise electronic
Scale is fixed on the rack, and the top with powder Precision Electronics Balance is arranged in the powder conveying apparatus, and by being equipped with transparent feeding
Pipe is connect with powder material warehouse, and the glue preparation machine structure includes with glue Precision Electronics Balance, several glue buckets and several colloids conveying dress
It sets, described to be fixed on the rack with glue Precision Electronics Balance, the top with glue Precision Electronics Balance is arranged in the colloid conveying device,
And connect by being equipped with plastic emitting pipeline with glue bucket, the grasping mechanism includes triaxial driving apparatus, pneumatic clamper fixed plate and three gas
Pawl, the pneumatic clamper respectively with feeding mechanism, Flour blending machine structure, glue preparation machine structure is corresponding is fixed in pneumatic clamper fixed plate, three axis
Driving device and pneumatic clamper fixed plate are drivingly connected, and then pneumatic clamper is driven to move along discharging mechanism direction.
Wherein, the Flour blending machine structure further includes fixed bracket, pedestal and fibre optical sensor, and the powder material warehouse is fixed on
On fixed rack, the fibre optical sensor is fixed on support bracket fastened bottom, and is radiated on transparent feed pipe, the powder carry
Device includes vibrator and vibration runner, and the vibrator is fixed on the base, and the vibration runner is fixed at the top of vibrator,
And it is equipped with feeding port and discharge port, the feeding port is connect by transparent feed pipe with powder material warehouse bottom, and the discharge port is set
It sets with above powder Precision Electronics Balance, the fibre optical sensor, vibrator are all electrically connected with control device.
Wherein, the colloid conveying device includes push cylinder and glue rifle device, and the glue rifle device setting is with glue essence
It above close electronic scale, and is connect by plastic emitting pipeline with glue bucket, the push cylinder and glue rifle device are drivingly connected, and drive glue rifle
Device is reciprocating along the direction matched above glue Precision Electronics Balance, and the push cylinder, glue rifle device are all electric with control device
Connection.
Wherein, it is X-axis linear drives that the triaxial driving apparatus, which includes the linear drive apparatus moved along space X axis direction,
Device is Y-axis linear drive apparatus along the linear drive apparatus that space Y axis direction moves and moves along space Z-direction straight
Line driving device is Z axis linear drive apparatus, and the X-axis linear drive apparatus and Y-axis linear drive apparatus are drivingly connected, described
Y-axis linear drive apparatus and Z axis linear drive apparatus are drivingly connected, and the Z axis linear drive apparatus and pneumatic clamper fixed plate drive
Connection.
Wherein, the pneumatic clamper includes gripper cylinder and two grip blocks, and the movable end of the gripper cylinder and two clamp
Block is fixedly connected, and drives two grip blocks close to each other or separate.
The utility model has the beneficial effects that:
Compared to existing fluorescent powder intelligence Flour blending machine, if the utility model in Flour blending machine structure and glue preparation machine structure by being equipped with
Each and every one powder material warehouse and several glue buckets are done, and opposite equipped with several conveying devices, a set of equipment realizes a variety of fluorescent powders
The accurate weighing of glue；And grasping mechanism corresponds to the pneumatic clamper of total number of stations by being equipped in pneumatic clamper fixed plate, when a pneumatic clamper is grabbed
When product being taken to be transferred to next station from a station, pneumatic clamper in addition can be filled up product on the station of vacancy, can
Realize that each station of each time has product to realize processing, so efficiency for substantially increasing its work and production.
Detailed description of the invention
Fig. 1 is the structural perspective of the utility model.
Fig. 2 is the structure top view of the utility model.
Fig. 3 is the structural schematic diagram of Flour blending machine structure.
Fig. 4 is the structural schematic diagram of glue preparation machine structure.
Fig. 5 is the structural schematic diagram of grasping mechanism.
Drawing reference numeral explanation: 1- rack；2- feeding mechanism；3- Flour blending machine structure；4- glue preparation machine structure；5- grasping mechanism；6- goes out
Expect mechanism；7- control device；8- matches powder Precision Electronics Balance；9- powder material warehouse；10- powder conveying apparatus；11- matches glue precise electronic
Scale；12- glue bucket；13- colloid conveying device；14- triaxial driving apparatus；15- pneumatic clamper fixed plate；16- pneumatic clamper；17- fixes bracket；
18- pedestal；19- fibre optical sensor；20- vibrator；21- shakes runner；22- feeding port；23- discharge port；24- push cylinder；
25- glue rifle device；26-X axis linear drive apparatus；27-Y axis linear drive apparatus；28-Z axis linear drive apparatus；29- clamping
Cylinder；30- grip block；31- accommodates cup.
Specific embodiment
The utility model is described in detail with Figure of description combined with specific embodiments below.
It please refers to shown in Fig. 1-5, the utility model is about a kind of full-automatic Flour blending machine, including rack 1, feeding mechanism 2, matches
Powder mechanism 3, glue preparation machine structure 4, grasping mechanism 5, discharging mechanism 6 and control device 7, the feeding mechanism 2, match glue at Flour blending machine structure 3
Mechanism 4, discharging mechanism 6 are successively disposed side by side in rack 1, and are all electrically connected with control device 7, the grasping mechanism 5 across
Top at feeding mechanism 2, Flour blending machine structure 3, glue preparation machine structure 4,6 discharging of discharging mechanism, and be electrically connected with control device 7, institute
Stating Flour blending machine structure 3 includes matching powder Precision Electronics Balance 8, several powder material warehouses 9 and several powder conveying apparatus 10, described to match powder
Precision Electronics Balance 8 is fixed in rack 1, and the top with powder Precision Electronics Balance 8 is arranged in the powder conveying apparatus 10, and passes through
It is connect equipped with transparent feed pipe with powder material warehouse 9, the glue preparation machine structure 4 includes matching glue Precision Electronics Balance 11, several glue buckets 12
With several colloid conveying devices 13, described to be fixed in rack 1 with glue Precision Electronics Balance 11, the colloid conveying device 13 is set
It sets in the top for matching glue Precision Electronics Balance 11, and is connect by being equipped with plastic emitting pipeline with glue bucket 12, the grasping mechanism 5 includes three
Axial brake device 14, pneumatic clamper fixed plate 15 and three pneumatic clampers 16, the pneumatic clamper 16 respectively with feeding mechanism 2, Flour blending machine structure 3, match
Gluing mechanism 4 is corresponding to be fixed in pneumatic clamper fixed plate 15, and the triaxial driving apparatus 14 is drivingly connected with pneumatic clamper fixed plate 15, into
And pneumatic clamper 16 is driven to move along 6 direction of discharging mechanism.
Compared to existing fluorescent powder intelligence Flour blending machine, the utility model in Flour blending machine structure 3 and glue preparation machine structure 4 by being equipped with
Each and every one several powder material warehouses 9 and several glue buckets 12, and it is opposite equipped with several conveying devices, and a set of equipment realizes a variety of glimmering
The accurate weighing of light arogel；And grasping mechanism 5 corresponds to the pneumatic clamper 16 of total number of stations by being equipped in pneumatic clamper fixed plate 15, when one
When a crawl of pneumatic clamper 16 product is transferred to next station from a station, pneumatic clamper 16 in addition can be filled up product in vacancy
Station on, it can be achieved that each station of each time have product realize processing, it is so to substantially increase its work and life
The efficiency of production.
In the present embodiment, the Flour blending machine structure 3 further includes fixed bracket 17, pedestal 18 and fibre optical sensor 19, the powder
Body feed bin 9 is fixed on fixed bracket 17, and the fibre optical sensor 19 is fixed on the bottom of fixed bracket 17, and is radiated at transparent
On feed pipe, the powder conveying apparatus 10 includes vibrator 20 and vibration runner 21, and the vibrator 20 is fixed on pedestal 18
On, the vibration runner 21 is fixed on 20 top of vibrator, and is equipped with feeding port 22 and discharge port 23, and the feeding port 22 passes through
Transparent feed pipe is connect with 9 bottom of powder material warehouse, and the setting of discharge port 23 is being matched above powder Precision Electronics Balance 8, the optical fiber
Sensor 19, vibrator 20 are all electrically connected with control device 7.
Using the above scheme, by being equipped with several powder material warehouses 9, and each powder material warehouse 9 is correspondingly provided with individually
Vibrator 20 and vibration runner 21, it is a set of to equip the accurate weighing for realizing a variety of fluorescent powders；It is additionally provided with fibre optical sensor 19, it is right
The amount of fluorescent powder is measured in real time, once discovery phosphor powder is insufficient, can be detected and be made a response to this.
In the present embodiment, the colloid conveying device 13 includes push cylinder 24 and glue rifle device 25, the glue rifle device
25 settings are being matched above glue Precision Electronics Balance 11, and are being connect by plastic emitting pipeline with glue bucket 12, the push cylinder 24 and glue rifle
Device 25 is drivingly connected, and driving glue rifle device 25 is along reciprocating, the push with the direction above glue Precision Electronics Balance 11
Cylinder 24, glue rifle device 25 are all electrically connected with control device 7.
Using the above scheme, corresponding glue rifle device 25 is controlled by control device 7 and opens muzzle and by different colloids
Real-time weight signal is sent to control device 7 with glue Precision Electronics Balance 11 in 1 bottom of rack, works as complex colloid by mixing
Quality arrived in critical field, glue rifle device 25 stops dumping, while glue rifle device 25 is returned to originally by push cylinder 24
Position, so that glue rifle device 25, can avoid the colloid instillation that the muzzle of glue rifle device 25 is omitted, influence precision, realization is matched automatically
Glue, accurately automatic weighing colloid.
In the present embodiment, the triaxial driving apparatus 14 includes that the linear drive apparatus moved along space X axis direction is X-axis
Linear drive apparatus 26, the linear drive apparatus moved along space Y axis direction are Y-axis linear drive apparatus 27 and along space Z axis
The linear drive apparatus of direction movement is Z axis linear drive apparatus 28, the X-axis linear drive apparatus 26 and Y-axis linear drives
Device 27 is drivingly connected, and the Y-axis linear drive apparatus 27 is drivingly connected with Z axis linear drive apparatus 28, and the Z axis straight line drives
Dynamic device 28 is drivingly connected with pneumatic clamper fixed plate 15.
Using the above scheme, it can be achieved that the pneumatic clamper 16 in pneumatic clamper fixed plate 15 is arbitrarily moved in X/Y/Z axis direction, it is applicable in
Each station solves the problems, such as that its flexibility of traditional grabbing device is not high.
In the present embodiment, the pneumatic clamper 16 includes gripper cylinder 29 and two grip blocks 30, the work of the gripper cylinder 29
Moved end is fixedly connected with two grip blocks 30, and drives two grip blocks 30 close to each other or separate.
Using the above scheme, two grip blocks 30 are close to each other under the effect of gripper cylinder 29, and realize and LED is encapsulated
When the receiving cup 31 used realize and clamp.
Preferably, the shape of the grip block 30 can be the various shapes such as arc-shaped or cardioid, and can cooperate will clamp
The shape of crawl product both may be used.
Below by specific embodiment, the utility model is described in further detail.
The operating method of the utility model: 1. take in phosphor powder merging powder material warehouse 9, inject colloid toward glue bucket 12,
Receiving cup 31 is placed on discharging mechanism 6, and the control parameter of control device 7 is set；2. control device 7 controls triaxial driving apparatus
14 movements, triaxial driving apparatus 14 drive pneumatic clamper 16 to move, and pneumatic clamper 16 is under the control of gripper cylinder 29 to the receipts on discharging mechanism 6
Bowl 31 is grabbed, and then under the drive of 14 ground of triaxial driving apparatus, pneumatic clamper 16, which will accommodate cup 31 and place, matches powder precise electronic
On scale 8；It is vibrated 3. control device 7 controls vibrator 20, drives transparent feeding tube vibration, phosphor powder by shaking runner 21
It falls into receiving cup 31, phosphor powder is precisely weighed with powder Precision Electronics Balance 8 and weighing-up wave is sent to control device
7；After phosphor powder reaches the parameter of the setting of control device 7, control device 7 closes vibrator 20, completes to match powder；4. control
Device 7 controls triaxial driving apparatus 14 and moves, and triaxial driving apparatus 14 drives pneumatic clamper 16 to move, and pneumatic clamper 16 is controlled in gripper cylinder 29
It is grabbed under system to the receiving cup 31 on powder Precision Electronics Balance 8, then pneumatic clamper 16 will accommodate cup 31 and place with the accurate electricity of glue
On sub- scale 11；5. control device 7 controls corresponding glue rifle device 25 and opens muzzle and mix colloid in receiving cup 31, with glue essence
Close electronic scale 11 is precisely weighed to complex colloid and weighing-up wave is sent to control device 7；Mixing in receiving cup 31
Colloid has arrived in critical field, and control device 7 closes glue rifle device 25, while glue rifle device 25 is returned to by push cylinder 24
Origin-location completes to match glue；6. control device 7 controls triaxial driving apparatus 14 and moves, triaxial driving apparatus 14 drives pneumatic clamper 16
Movement, pneumatic clamper 16 grab under the control of gripper cylinder 29 to the receiving cup 31 on glue Precision Electronics Balance 11, then pneumatic clamper
16 place receiving cup 31 on discharging mechanism 6, that is, complete the proportion of phosphor gel.
In step 2,4,6, it is equipped in pneumatic clamper fixed plate 15 opposite with feeding mechanism 2, Flour blending machine structure 3, glue preparation machine structure 4
The pneumatic clamper 16 for the total number of stations answered, when pneumatic clamper 16 grabs the receiving cup 31 on discharging mechanism 6 under the control of gripper cylinder 29
While taking, other two pneumatic clamper 16 is also carried out to powder Precision Electronics Balance 8 and with the receiving cup 31 on glue Precision Electronics Balance 11
Crawl realizes that each station of each time has product to realize processing, so effect for substantially increasing its work and production
Rate.
Embodiment of above is only that preferred embodiments of the present invention are described, not to the utility model
Range be defined, under the premise of not departing from the spirit of the design of the utility model, this field ordinary engineering and technical personnel to this
The various changes and improvements that the technical solution of utility model is made should all fall into the guarantor that claims of the utility model determine
It protects in range.
Claims (5)
1. a kind of full-automatic Flour blending machine, including rack, feeding mechanism, Flour blending machine structure, glue preparation machine structure, grasping mechanism, discharging mechanism
And control device, the feeding mechanism, Flour blending machine structure, glue preparation machine structure, grasping mechanism, discharging mechanism are electrically connected with control device,
It is characterized by: the feeding mechanism, Flour blending machine structure, glue preparation machine structure, discharging mechanism are successively arranged side by side on the rack, it is described to grab
Take mechanism across the top at feeding mechanism, Flour blending machine structure, glue preparation machine structure, discharging mechanism discharging, the Flour blending machine structure includes
It is described to be fixed on machine with powder Precision Electronics Balance with powder Precision Electronics Balance, several powder material warehouses and several powder conveying apparatus
On frame, the top with powder Precision Electronics Balance is arranged in the powder conveying apparatus, and by being equipped with transparent feed pipe and powder material
Storehouse connection, the glue preparation machine structure includes matching glue Precision Electronics Balance, several glue buckets and several colloid conveying devices, described to match glue
Precision Electronics Balance is fixed on the rack, and the top with glue Precision Electronics Balance is arranged in the colloid conveying device, and by being equipped with
Plastic emitting pipeline is connect with glue bucket, and the grasping mechanism includes triaxial driving apparatus, pneumatic clamper fixed plate and three pneumatic clampers, the pneumatic clamper
Respectively with feeding mechanism, Flour blending machine structure, glue preparation machine structure is corresponding is fixed in pneumatic clamper fixed plate, the triaxial driving apparatus and gas
Pawl fixed plate is drivingly connected, and then pneumatic clamper is driven to move along discharging mechanism direction.
2. full-automatic Flour blending machine according to claim 1, it is characterised in that: the Flour blending machine structure further include fixed bracket,
Pedestal and fibre optical sensor, the powder material warehouse are fixed on fixed bracket, and the fibre optical sensor is fixed on support bracket fastened
Bottom, and be radiated on transparent feed pipe, the powder conveying apparatus includes vibrator and vibration runner, and the vibrator is fixed
On pedestal, the vibration runner is fixed at the top of vibrator, and is equipped with feeding port and discharge port, and the feeding port passes through transparent
Feed pipe is connect with powder material warehouse bottom, and the discharge port setting is being matched above powder Precision Electronics Balance, the fibre optical sensor, vibration
Dynamic device is all electrically connected with control device.
3. full-automatic Flour blending machine according to claim 1, it is characterised in that: the colloid conveying device includes push cylinder
With glue rifle device, the glue rifle device setting is being matched above glue Precision Electronics Balance, and is connect by plastic emitting pipeline with glue bucket, described
Push cylinder and glue rifle device are drivingly connected, and driving glue rifle device is reciprocating along the direction matched above glue Precision Electronics Balance,
The push cylinder, glue rifle device are all electrically connected with control device.
4. full-automatic Flour blending machine according to claim 1, it is characterised in that: the triaxial driving apparatus includes along space X
The linear drive apparatus of axis direction movement is X-axis linear drive apparatus, along the linear drive apparatus that space Y axis direction moves is Y
Axis linear drive apparatus and the linear drive apparatus moved along space Z-direction are Z axis linear drive apparatus, the X-axis straight line
Driving device and Y-axis linear drive apparatus are drivingly connected, and the Y-axis linear drive apparatus and the driving of Z axis linear drive apparatus connect
It connects, the Z axis linear drive apparatus and pneumatic clamper fixed plate are drivingly connected.
5. full-automatic Flour blending machine according to claim 1, it is characterised in that: the pneumatic clamper includes gripper cylinder and two folders
Block is held, the movable end of the gripper cylinder is fixedly connected with two grip blocks, and drives two grip blocks close to each other or separate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820384480.XU CN208278943U (en) | 2018-03-20 | 2018-03-20 | Full-automatic Flour blending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820384480.XU CN208278943U (en) | 2018-03-20 | 2018-03-20 | Full-automatic Flour blending machine |
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| Publication Number | Publication Date |
|---|---|
| CN208278943U true CN208278943U (en) | 2018-12-25 |
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ID=64749765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820384480.XU Active CN208278943U (en) | 2018-03-20 | 2018-03-20 | Full-automatic Flour blending machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN208278943U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108502527A (en) * | 2018-03-20 | 2018-09-07 | 广东欧美亚智能装备有限公司 | Full-automatic Flour blending machine with match powder method |
| CN115501796A (en) * | 2022-10-10 | 2022-12-23 | 中山华明泰科技股份有限公司 | Preparation method and device of alcohol-resistant aqueous acrylic emulsion |
-
2018
- 2018-03-20 CN CN201820384480.XU patent/CN208278943U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108502527A (en) * | 2018-03-20 | 2018-09-07 | 广东欧美亚智能装备有限公司 | Full-automatic Flour blending machine with match powder method |
| CN108502527B (en) * | 2018-03-20 | 2023-08-29 | 广东欧美亚智能装备有限公司 | Full-automatic powder preparation machine and method |
| CN115501796A (en) * | 2022-10-10 | 2022-12-23 | 中山华明泰科技股份有限公司 | Preparation method and device of alcohol-resistant aqueous acrylic emulsion |
| CN115501796B (en) * | 2022-10-10 | 2024-04-26 | 中山华明泰科技股份有限公司 | Preparation method and device of alcohol-resistant water-based acrylic emulsion |
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