CN208263113U - Precast concrete pile steam curing device - Google Patents
Precast concrete pile steam curing device Download PDFInfo
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- CN208263113U CN208263113U CN201820657551.9U CN201820657551U CN208263113U CN 208263113 U CN208263113 U CN 208263113U CN 201820657551 U CN201820657551 U CN 201820657551U CN 208263113 U CN208263113 U CN 208263113U
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Abstract
The utility model discloses a kind of precast concrete pile steam curing devices, including a precast concrete pile tensioning equipment, 1 or more precast concrete pile set of molds being arranged in precast concrete pile tensioning equipment, one cladding precast concrete pile set of molds and the Peng Gai that sealing is formed with the upper surface of the concrete platform of precast concrete pile tensioning equipment, precast concrete pile set of molds includes multiple precast concrete pile dies being arranged by width direction horizontal alignment, there is the precast concrete pile for pouring forming and keeping tensioning in the cavity of precast concrete pile die, there is gap between every two adjacent precast concrete pile die, the steel pipe being parallel to each other that 2 or more the length directions by precast concrete pile die are arranged is welded with below precast concrete pile set of molds, multiple through-holes are provided on steel pipe, it is welded between steel pipe multiple Perpendicular trustship and trustship and the bottom of precast concrete pile die are mutually welded with its, and steel pipe is connected with saturated steam pipe.
Description
Technical field
The utility model relates to a kind of precast concrete pile steam curing devices, belong to precast concrete pile production technical field.
Background technique
Precast concrete pile generally refers to be manufactured using professional mold with preforming method in factory or construction site
Concrete-pile out.Precast concrete pile can bear biggish load, it is firm it is durable, speed of application is fast, quality compares bored concrete pile
It is relatively reliable.In order to improve the concrete strength of precast concrete pile as early as possible, accelerates the stripping rate of precast concrete pile, improve
The production efficiency of precast concrete pile, precast concrete pile need to carry out steam-cured.Precast concrete pile is steam-cured using steaming at present
Support pond carry out it is steam-cured, steam-cured pond it is diagonal on open up steam inlet and outlet, when steam-cured, by cavity containing pouring the prefabricated of forming
The mold of concrete-pile is deposited into steam-cured pond, then inputs saturated vapor to precast concrete by the steam inlet in steam-cured pond
Stake carries out steam-cured.But the cost of investment in steam-cured pond is higher, the lifting of mold, mobile comparison are complicated.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of precast concrete pile steam curing devices, without steam-cured
Pond, steam-cured convenience, cost of investment are low.
In order to solve the above technical problems, the precast concrete pile steam curing device of the utility model, the precast concrete pile
Steam curing device includes a precast concrete pile tensioning equipment, be arranged in precast concrete pile tensioning equipment 1 or more it is pre-
Concrete-pile mold group processed, a cladding precast concrete pile set of molds and flat with the concrete of precast concrete pile tensioning equipment
The upper surface of platform forms the Peng Gai of sealing, and the precast concrete pile set of molds includes multiple by the setting of width direction horizontal alignment
Precast concrete pile die, have the precast concrete for pouring forming and keeping tensioning in the cavity of precast concrete pile die
, there is gap, the lower section of the precast concrete pile set of molds is welded between every two adjacent precast concrete pile die
There is the steel pipe of 2 or more the length direction settings by precast concrete pile die being parallel to each other, be provided with multiple through-holes on steel pipe,
Be welded with multiple trustships perpendicular with its between steel pipe and trustship and the bottom of precast concrete pile die mutually welded, steel pipe with
Saturated steam pipe is connected.
As the improvement of the utility model, the precast concrete pile tensioning equipment includes concrete platform, multiple tensioning
Head plate, tensioning tailgate, a pair of the first tensioning baffle in parallel being separately fixed on concrete platform and a pair are parallel above
Second tensioning baffle, end stretch board, tensioning tailgate respectively with the tail end of each precast concrete pile die, a pair of second tensioning
The perpendicular conflict of the stretching end of baffle, the perpendicular conflict of stretching end of end stretch board and a pair of first tensioning baffle, tensioning head
Plate passes through multiple screws nut bolt being arranged corresponding to precast concrete pile one end in precast concrete pile die and opens
The cavity of pull head plate and precast concrete pile die matches and is maintained in the cavity of precast concrete pile die, and tensioning tailgate is logical
Multiple screws nut bolt being arranged corresponding to the precast concrete pile other end in each precast concrete pile die is crossed, in advance
The length of concrete-pile mold processed is not more than the distance between tensioning tailgate inner wall and end stretch board inner wall, each concrete
A tensioning head plate is arranged in native pile die, is provided with a tensioning screw rod, the freedom of tensioning screw rod in the middle part of each tensioning head plate
The through-hole on the stretch board of end is held, of tensioning tensioning head plate is provided at the position of tensioning screw rod stretching end stretch board
Draw locking nut.
As the improvement of the utility model, the precast concrete pile set of molds is precast concrete square pile set of molds, institute
Stating precast concrete square pile set of molds includes multiple precast concrete square pile molds being arranged by width direction horizontal alignment, prefabricated
Concrete square pile die includes horizontally disposed bottom template, set on bottom template two sides and the two piece sides vertical with bottom template
Template, the cross section for the cavity that bottom template and two pieces of side templates surround be it is rectangular, in the cavity of precast concrete square pile mold
There is the precast concrete square pile for pouring forming and keeping tensioning, between having between every two adjacent precast concrete square pile mold
Gap is welded with 2 or more by precast concrete square pile mold below the bottom template of the precast concrete square pile set of molds
Length direction setting the rectangular steel tube being parallel to each other, the two sidewalls of rectangular steel tube are provided with multiple through-holes, between rectangular steel tube
It is welded with multiple perpendicular rectangular trustships with its and rectangular trustship is mutually welded with bottom template, rectangular steel tube and saturated steam pipe
It is connected.
As the improvement of the utility model, the bottom template and side template of each precast concrete square pile mold are
The steel plate of thickness 1.5-6mm, the gap size between every two adjacent precast concrete square pile mold is 3-30mm, adjacent
It is connected on the outside of the end of two pieces of side templates of non-same precast concrete square pile mold with connector, outermost two pieces of side templates
Outer wall be provided with muti-piece stiffener plate.
As the improvement of the utility model, the bottom template of the precast concrete square pile mold and the thickness of side template are equal
For 2.5-4.5mm, precast concrete square pile set of molds includes 2-10 precast concrete square pile mold.
As the improvement of the utility model, the bottom template of the precast concrete square pile mold and the thickness of side template are equal
For 3-4mm.
As the improvement of the utility model, the precast concrete square pile set of molds includes 3-6 precast concrete square pile
Mold, the gap size between every two adjacent precast concrete square pile mold are 6-15mm, described adjacent non-same pre-
Connector between on the outside of the end of two pieces of side templates of concrete square pile die processed is the rod iron that one or more is arranged in a straight line
Or steel pipe, rod iron or steel pipe are mutually welded on the outside of the end of two pieces of side templates respectively, the bottom mould of precast concrete square pile mold
The junction of plate and side template is provided with arc-shaped transition section.
As the improvement of the utility model, the precast concrete square pile set of molds includes 4 precast concrete square pile moulds
Have, the gap size between every two adjacent precast concrete square pile mold is 9mm, the adjacent non-same concrete
Connector between on the outside of the end of two pieces of side templates of earthwork pile die is a plurality of rod iron being arranged in a straight line, and every two adjacent
Rod iron between have steam (vapor) outlet, the bottom template of the precast concrete square pile mold is identical with the thickness of side template, in advance
The bottom template and side template of concrete square pile die processed are curved with a monolith steel plate, the bottom mould of precast concrete square pile mold
The arc-shaped transition section of the junction of plate and side template setting is fillet.
As the improvement of the utility model, 3 are welded with below the bottom template of the precast concrete square pile set of molds
The rectangular steel tube being parallel to each other that item is arranged by the length direction of precast concrete square pile mold, the two sidewalls of rectangular steel tube are provided with
Multiple through-holes are welded with multiple perpendicular rectangular trustships with its between rectangular steel tube and rectangular trustship are mutually welded with bottom template
It connecing, lower section of the rectangular steel tube respectively with the bottom template of outermost precast concrete square pile mold positioned at outside is mutually welded,
Be located in the middle rectangular steel tube respectively be located in the middle under the bottom template of two adjacent precast concrete square pile molds
It mutually welds side.
As the improvement of the utility model, the precast concrete pile tensioning equipment is provided with by width direction horizontal alignment
The precast concrete square pile set of molds of 2-6 has interval between every two adjacent precast concrete square pile set of molds.
The utility model precast concrete pile steam curing device has the beneficial effect that
1, the upper surface of the concrete platform of Peng Gai and precast concrete pile tensioning equipment forms one for precast concrete
Pile die group is included in interior substantially closed space, and saturated vapor is full of the confined space to precast concrete pile die
In precast concrete pile carry out it is steam-cured, it may be convenient to prefabricated on the concrete platform of precast concrete pile tensioning equipment
Concrete-pile progress is steam-cured, steam-cured to carry out without building dedicated steam-cured pond, and cost of investment can be greatly reduced.
2, since the stretching force of precast concrete pile tensioning equipment does not act on precast concrete square pile mold, bottom mould
Plate and side template all can be thickness 1.5-6mm steel plate, the bottom template of far smaller than current precast concrete square pile mold
With the thickness of side template, precast concrete square pile set of molds can reduce the dosage of steel, reduce precast concrete square pile mold
The cost of group.Moreover, inputting saturated vapor to precast concrete square pile mold by the rectangular steel tube welded below the template of bottom
In precast concrete square pile carry out it is steam-cured, precast concrete square pile thermally equivalent can be made, improve precast concrete square pile
Steaming quality.Moreover, precast concrete square pile can be completed on the concrete platform of precast concrete pile tensioning equipment tensioning,
Pouring forming and the processes such as steam-cured, it is possible to reduce the number of lifting and the displacement of precast concrete square pile mold reduces workload,
Reduce production cost.
3, the bottom template of each precast concrete square pile mold and side template are the steel plate of thickness 1.5-6mm, and every two
Gap size between a adjacent precast concrete square pile mold is 3-30mm, adjacent non-same precast concrete square pile mould
It is connected on the outside of the end of two pieces of side templates of tool with connector, the outer wall of outermost two pieces of side templates is provided with muti-piece reinforcing rib
Plate, since the bottom template of precast concrete square pile mold and two pieces of side templates are the steel plate of thickness 1.5-6mm, side template because
There is certain elasticity and intensity to be relatively thin, in demoulding, side template can produce a certain amount of deformation, facilitate precast concrete
Square pile is deviate from from square pile die.Precast concrete square pile deviate from mold after, side template because have certain elasticity and intensity,
Gap between two adjacent precast concrete square pile molds is smaller, and two pieces can not with the adjacent side template that connector connects
Add stiffener plate that can support mutually, side template can restore to the original state.It is welded between rectangular steel tube multiple perpendicular with it
Rectangular trustship and rectangular trustship is mutually welded with bottom template, can hold precast concrete square pile with rectangular steel tube and rectangular trustship
The bottom template of mold, the intensity for increasing bottom template prevent bottom template deformation, guarantee that the shape of precast concrete square pile is closed
Lattice can be convenient the lifting and displacement of precast concrete square pile mold.
4, precast concrete square pile set of molds includes 4 precast concrete square pile molds, every two adjacent concrete
Gap size between earthwork pile die is 9mm, two pieces of side templates of the adjacent non-same precast concrete square pile mold
End on the outside of between connector be a plurality of rod iron being arranged in a straight line, go out between every two adjacent rod irons with steam
Mouthful, the occupied ground area of mold can be saved, place utilization rate is improved.Between every two adjacent precast concrete square pile mold
Gap size be 9mm, the connector between the end of two pieces of adjacent side templates is rod iron, can make precast concrete square pile
The side template of mold has preferably elasticity and intensity, and side template has the more preferable ability for restoring deformation.Two pieces of adjacent side templates
End between connector be a plurality of rod iron being arranged in a straight line, there is between every two adjacent rod irons steam (vapor) outlet, can
So that saturated vapor to precast concrete square pile be evenly heated with it is steam-cured, improve the quality of precast concrete square pile.
5, the bottom template of each precast concrete square pile mold is identical with the thickness of two pieces of side templates, bottom template and two
Block side template is curved with a monolith steel plate, and the bottom mould of precast concrete square pile mold is gone out with a monolith steel plate bending machine bending
Plate and two pieces of side templates, can remove the welding workload of bottom template and two pieces of side template junctions from, greatly improve work effect
Rate improves the intensity of precast concrete square pile mold.
6, fillet is arranged in the junction of the bottom template of each precast concrete square pile mold and side template, can be convenient pre-
Concrete square pile processed is deviate from from square pile die.
Detailed description of the invention
Fig. 1 is the right side structure schematic diagram of the first embodiment of the utility model precast concrete pile steam curing device.
Fig. 2 is the forward structure schematic diagram of the first embodiment of the utility model precast concrete pile steam curing device.
Fig. 3 is the top view of precast concrete pile tensioning equipment in Fig. 1.
Fig. 4 is the structural schematic diagram of precast concrete square pile set of molds in Fig. 1.
Fig. 5 is enlarged drawing at the A of Fig. 4.
Fig. 6 is the top view of Fig. 4 precast concrete square pile set of molds.
Fig. 7 is enlarged drawing at the B of Fig. 6.
Fig. 8 is the lower support structure schematic diagram of Fig. 4 precast concrete square pile set of molds.
Fig. 9 is the right side structure schematic diagram of second of embodiment of the utility model precast concrete pile steam curing device.
Figure 10 is the forward structure schematic diagram of second of embodiment of the utility model precast concrete pile steam curing device.
Figure 11 is the top view of precast concrete pile tensioning equipment in Fig. 9.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
As shown in Figures 1 to 8, the first embodiment schematic diagram of the utility model precast concrete pile steam curing device.In advance
Concrete-pile steam curing device processed includes a precast concrete pile tensioning equipment, is arranged in precast concrete pile tensioning equipment
1 precast concrete square pile set of molds, a cladding precast concrete square pile set of molds and with precast concrete pile tensioning equipment
Concrete platform 11 upper surface formed sealing fluffy lid 21, the precast concrete square pile set of molds include 4 press width
The length of the precast concrete square pile mold Isosorbide-5-Nitrae precast concrete square pile mold 1 of direction horizontal alignment setting is identical, described every
A precast concrete square pile mold 1 includes horizontally disposed bottom template 2, is set to 2 two sides of bottom template and hangs down with bottom template 2
The cross section for the cavity that two pieces of straight side templates 3, bottom template 2 and two pieces of side templates 3 surround is (perpendicular to cavity length direction
Section) be it is rectangular, have in the cavity of precast concrete square pile mold 1 pour forming and keep tensioning precast concrete square pile,
The outer wall of outermost two pieces of side templates 3 is provided with muti-piece stiffener plate 4, the bottom mould of each precast concrete square pile mold 1
Plate 2 is identical with the thickness of two pieces of side templates 3, is the steel plate of 3mm, 2 He of bottom template of each precast concrete square pile mold 1
Two pieces of side templates 3 are curved with a monolith steel plate.The bottom template 2 of each precast concrete square pile mold 1 and the combination of side template 3
Place's setting fillet 5.The lower section of the bottom template 2 of precast concrete square pile set of molds is welded with 3 square bars being parallel to each other
Pipe 6, rectangular steel tube 6 are arranged by the length direction of precast concrete square pile mold 1, and the two sidewalls of rectangular steel tube 6 are provided with multiple logical
Hole 7 is welded between rectangular steel tube 6 multiple with the perpendicular rectangular trustship 8 of rectangular steel tube 6 and rectangular trustship 8 and bottom template 2
Lower section mutually weld, rectangular steel tube 6 is connected with saturated steam pipe (not shown).Two rectangular steel tubes 6 positioned at outside
Respectively with the lower section phase of the bottom template 2 of outermost two precast concrete square pile molds 1 (in order the 1st, the 4th)
Welding, be located in the middle a rectangular steel tube 6 respectively be located in the middle two adjacent precast concrete square pile molds 1 and (press
The 2nd, the 3rd of sequence) the lower section of bottom template 2 mutually weld.Between every two adjacent precast concrete square pile mold 1
With gap 9,9 size of gap between every two adjacent precast concrete square pile mold 1 is 9mm, and adjacent is non-same pre-
It is connected on the outside of the end of two pieces of side templates 3 of concrete square pile die 1 processed with a plurality of rod iron 10 being arranged in a straight line, rod iron 10 divides
It is not welded mutually on the outside of the end of two pieces of side templates 3, there is steam (vapor) outlet 23 between every two adjacent rod irons 10.
As shown in Figure 1 to Figure 3, precast concrete pile tensioning equipment, including 11,4 tensioning head plates 12 of concrete platform,
The the first tensioning baffle 14 and a pair for drawing tailgate 13, a pair being separately fixed on concrete platform 11 to be parallel to each other are above mutual
1 precast concrete can be arranged in the second parallel tensioning baffle 15 and end stretch board 16, precast concrete pile tensioning equipment
Square pile die group, the precast concrete square pile set of molds include 4 be arranged and be connected by width direction horizontal alignment it is pre-
Concrete square pile die 1 processed, tensioning tailgate 13 respectively with the tail end of 4 precast concrete pile dies 1, a pair of second tensioning baffle
15 stretching end (stretching force force side) perpendicular conflict, the stretching end of end stretch board 16 and a pair of first tensioning baffle 14
(stretching force force side) perpendicular conflict, tensioning head plate 12 pass through multiple screw (not shown)s and precast concrete square pile mould
The nut (not shown) bolt and tensioning head plate 12 and concrete that precast concrete pile one end in tool 1 is accordingly arranged
The cavity of earthwork pile die 1 matches and can move in the cavity of precast concrete square pile mold 1, and tensioning tailgate 13 passes through multiple
The screw (not shown) nut being arranged corresponding to the precast concrete pile other end in 4 precast concrete square pile molds 1
(not shown) bolt.A tensioning head plate 12 is arranged in each precast concrete square pile mold 1, each tensioning head plate 12
Middle part is provided with a tensioning screw rod 17, and the free end of tensioning screw rod 17 passes through the through-hole on end stretch board 16, tensioning screw rod
The tensioning locking nut 18 of tensioning tensioning head plate 12 is provided at the position of 17 stretching end stretch boards 16.4 precast concretes
The tensioning tailgate 13 that square pile die 1 is arranged connects into an entire plate.Be provided in tensioning head plate 12 it is multiple can allow screw be inserted into
Through-hole is provided with multiple through-holes 19 that screw can be allowed to be inserted on tensioning tailgate 13.First tensioning baffle 14 and the second tensioning baffle
15 parts stretched in concrete platform 11 are poured with concrete platform 11 to be integrated.Tensioning head plate 12,13 and of tensioning tailgate
Stretch board 16 three in end is parallel to each other.Concrete platform 11 can be supported the bottom of tensioning tailgate 13, concrete platform
11 can be supported the bottom of end stretch board 16.Precast concrete square pile mould including 4 precast concrete square pile molds 1
Tool group can be put by 13 inner wall of tensioning tailgate, 14 inner wall of a pair of first tensioning baffle, a pair of second tensioning baffle, 15 inner wall and end
In the working region for the precast concrete pile tensioning equipment that head 16 inner wall of stretch board surrounds.The length of precast concrete square pile mold 1
Degree is not more than the distance between 13 inner wall of tensioning tailgate and 16 inner wall of end stretch board (the i.e. work of precast concrete pile tensioning equipment
Make the length in region).When tensioning, tensioning head plate 12 and the precast concrete square pile mold 1 of precast concrete pile tensioning equipment
Cavity matches and can move in the cavity of precast concrete square pile mold 1, tensioning tailgate 13 and precast concrete square pile mold 1
The perpendicular conflict of tail end and the stretching force of precast concrete pile tensioning equipment do not act on precast concrete square pile mold 1,
But be respectively acting on end stretch board 16 and with the first tensioning of a pair baffle 14 of its perpendicular conflict, tensioning tailgate 13 and with
The second tensioning of a pair baffle 15 of its perpendicular conflict.After tensioning in place, the tensioning head plate 12 of precast concrete pile tensioning equipment
It stills remain in the cavity of precast concrete square pile mold 1.
As shown in Figures 9 to 11, second of embodiment schematic diagram of the utility model precast concrete pile steam curing device.In advance
Concrete-pile steam curing device processed include a precast concrete pile tensioning equipment, in precast concrete pile tensioning equipment by width
Direction horizontal alignment setting 2 precast concrete square pile set of molds, 2 precast concrete square pile set of molds of cladding and with
The upper surface of the concrete platform 11 of precast concrete pile tensioning equipment forms the fluffy lid 21 of sealing, two precast concrete square piles
There is interval 22, each precast concrete square pile set of molds includes 4 and sets by width direction horizontal alignment between set of molds
The length for the precast concrete square pile mold Isosorbide-5-Nitrae precast concrete square pile mold 1 set is identical.Precast concrete pile steam curing device
The structure of the precast concrete square pile set of molds of second of embodiment and the precast concrete square pile mould of the first embodiment
The structure of tool group is identical, and details are not described herein.
As shown in Figures 9 to 11, precast concrete pile tensioning equipment, including 11,8 tensioning head plates 12 of concrete platform,
The the first tensioning baffle 14 and a pair of above phase that tensioning tailgate 13, a pair being separately fixed on concrete platform 11 are parallel to each other
Mutually parallel the second tensioning baffle 15 and end stretch board 16, precast concrete pile tensioning equipment can be by width direction levels
2 precast concrete square pile set of molds are set side by side, each precast concrete square pile set of molds includes 4 and presses width direction
The precast concrete square pile mold 1 that horizontal alignment is arranged and is connected, tensioning tailgate 13 respectively with 8 precast concrete pile dies
Stretching end (stretching force force side) perpendicular conflict of 1 tail end, a pair of second tensioning baffle 15, end stretch board 16 and a pair
Stretching end (stretching force force side) perpendicular conflict of first tensioning baffle 14, tensioning head plate 12 pass through multiple screws (in figure not
Show) corresponding to precast concrete pile one end in the precast concrete square pile mold 1 nut (not shown) phase spiral shell being arranged
It connects and the cavity of tensioning head plate 12 and precast concrete square pile mold 1 matches and can be in the cavity of precast concrete square pile mold 1
Interior movement, tensioning tailgate 13 pass through the precast concrete in multiple screw (not shown)s and precast concrete square pile mold 1
The nut (not shown) bolt that the stake other end is accordingly arranged.A tensioning is arranged in each precast concrete square pile mold 1
Head plate 12, the middle part of each tensioning head plate 12 are provided with a tensioning screw rod 17, and the free end of tensioning screw rod 17 is across end
Through-hole on pulling plate 16, tensioning screw rod 17 stretch out end stretch board 16 position at be provided with tensioning tensioning head plate 12 tensioning lock
Tight nut 18.The tensioning tailgate 13 of 8 precast concrete square pile molds 1 setting connects into an entire plate.Precast concrete pile steams
It supports the other structures of the precast concrete pile tensioning equipment of second of embodiment of device and the prefabricated of the first embodiment mixes
The structure of solidifying soil stake tensioning equipment is identical, and details are not described herein.
It is each pre- since the stretching force of precast concrete pile tensioning equipment does not act on precast concrete square pile mold 1
The bottom template 2 of concrete square pile die 1 processed and the steel plate thickness of side template 3 can be 1.5-6mm, the utility model it is pre-
The bottom template 2 of concrete square pile die 1 processed and the thickness of side template 3 are far smaller than the bottom of current precast concrete square pile mold
The thickness of portion's template and side template, and bottom template 2 and the length of side template 3 is generally at 10 meters or more, the utility model it is pre-
Concrete square pile die 1 processed can greatly reduce the dosage of steel, and the cost of precast concrete square pile mold is greatly reduced.And
And bottom template 2 due to the precast concrete square pile mold 1 of the utility model and side template 3 are the steel of thickness 1.5-6mm
Plate, side template 3 is because relatively thin have certain elasticity and intensity, and in demoulding, side template 3 can produce a certain amount of deformation,
Precast concrete square pile is facilitated to deviate from from square pile die.After precast concrete square pile deviates from mold, side template 3 is because have one
Fixed elasticity and intensity, can recover immediately original state.Gap 9 between every two adjacent precast concrete square pile mold 1 is big
Small is 3-30mm, is connected on the outside of the end of two pieces of side templates 3 of adjacent non-same precast concrete square pile mold 1 with connector
It connects, the outer wall of outermost two pieces of side templates 3 is provided with muti-piece stiffener plate 4, two adjacent precast concrete square pile molds 1
Between gap 9 it is smaller, two pieces can be not added stiffener plate 4 and can be supported mutually with the adjacent side template 3 that connector connects, side
Template 3 can restore to the original state.
It is preferred that the bottom template 2 of each precast concrete square pile mold 1 and the steel plate thickness of side template 3 are 2.5-
4.5mm, precast concrete square pile set of molds may include 2-10 precast concrete square pile mold 1.Bottom template 2 and side template
When 3 steel plate thickness is 1.5mm or so, side template 3 elasticity it is poor, intensity is lower, need with more stiffener plate 4 come
Increase elasticity and intensity.When the steel plate thickness of bottom template 2 and side template 3 is 6mm or so, the elasticity of side template 3 is poor, strong
Degree is higher, and rolled steel dosage is also larger.The bottom template 2 and side template 3 of precast concrete square pile mold 1 are thickness 2.5-
The steel plate of 4.5mm, can make precast concrete square pile mold 1 have preferable elasticity and intensity, and side template 3 has preferable restore
The ability of deformation, and save the dosage of steel.Arc-shaped transition section can be set in the junction of bottom template 2 and side template 3.It is prefabricated
Arc-shaped transition section is arranged in the bottom template 2 of concrete square pile die 1 and the junction of side template 3, can be convenient precast concrete
Square pile is deviate from from square pile die.
It is further preferred that the bottom template 2 of precast concrete square pile mold 1 and the thickness of side template 3 are 3-4mm.
It is preferred that precast concrete square pile set of molds may include 3-6 precast concrete square pile mold 1, every two is adjacent
Precast concrete square pile mold 1 between 9 size of gap be 6-15mm, the adjacent non-same precast concrete square pile mould
Connector between on the outside of the end of two pieces of side templates 3 of tool 1 is the rod iron 10 or steel pipe that one or more is arranged in a straight line, rod iron
10 or steel pipe mutually welded on the outside of the end of two pieces of side templates 3 respectively, the bottom template 2 of precast concrete square pile mold 1 and side
The junction of template 3 is provided with arc-shaped transition section.
Precast concrete square pile set of molds includes 4 precast concrete square pile molds being arranged by width direction horizontal alignment
1, with the gap of 9mm, the adjacent non-same precast concrete between every two adjacent precast concrete square pile mold 1
Connector between on the outside of the end of two pieces of side templates 3 of square pile die 1 is a plurality of rod iron 10 being arranged in a straight line, every two phases
There is steam (vapor) outlet 23, the bottom template 2 of the precast concrete square pile mold 1 and the thickness of side template 3 between adjacent rod iron 10
Spend identical, the bottom template 2 and side template 3 of precast concrete square pile mold 1 are curved with a monolith steel plate, precast concrete square pile
The arc-shaped transition section of the junction setting of the bottom template and side template of mold is fillet.The adjacent non-same concrete earthwork
It is weldingly connected and is connect with rod iron 10 on the outside of the end of two pieces of side templates 3 of pile die 1, precast concrete square pile set of molds can be saved
Occupied ground area, improve place utilization rate.The outer wall of outermost two pieces of side templates 3 is provided with muti-piece stiffener plate 4, and
Other side templates 3 are since the gap between every two adjacent precast concrete square pile mold 1 is 9mm, since gap is smaller,
The outer wall setting stiffener plate 4 of other side templates 3 is more difficult, but by adjacent non-same precast concrete square pile mould
It is weldingly connected and is connect with rod iron 10 on the outside of the end of two pieces of side templates 3 of tool 1, other side templates 3 can use adjacent side template 3
And the rod iron 10 of welding is supported increase elasticity and intensity, and deformation is facilitated to demould, demoulding rear side template 3 can recover immediately
Original state.The bottom template 2 of precast concrete square pile mold 1 is identical with the thickness of two pieces of side templates 3, precast concrete square pile mold
1 bottom template 2 and two pieces of side templates 3 are bent into a monolith steel plate with bending machine, can remove bottom template 2 and two pieces of sides from
The welding workload of 3 junction of template greatly improves working efficiency, improves the intensity of precast concrete square pile mold 1.
Precast concrete square pile set of molds includes 4 precast concrete square pile molds being arranged by width direction horizontal alignment
When 1,3 rectangular steel tubes 6 being parallel to each other are welded in the lower section of the bottom template 2 of precast concrete square pile set of molds, it is rectangular
Steel pipe 6 is arranged by the length direction of precast concrete square pile mold 1, and the two sidewalls of rectangular steel tube 6 are provided with multiple through-holes 7, rectangular
The lower section phase of multiple rectangular trustships 8 perpendicular with rectangular steel tube 6 and rectangular trustship 8 and bottom template 2 is welded between steel pipe 6
Welding, two rectangular steel tubes 6 bottom template 2 with outermost two precast concrete square pile molds 1 respectively positioned at outside
Lower section mutually weld, be located in the middle a rectangular steel tube 6 respectively be located in the middle two adjacent precast concrete square piles
The lower section of the bottom template 2 of mold 1 is mutually welded, can be in the feelings for the bottom support strength for guaranteeing precast concrete square pile set of molds
The dosage that rectangular steel tube 6 is reduced under condition, reduces cost.
Precast concrete pile tensioning equipment can be provided with 2-6 precast concrete square piles by width direction with horizontal alignment
Set of molds has interval between every two adjacent precast concrete square pile set of molds.
Certainly, precast concrete pile tensioning equipment can be to solid square pile, hollow square pile, Filled Rectangle stake, hollow rectangle
Stake, filled circles stake etc. carry out tensioning.Certainly, the steel pipe for leading to saturated vapor can be rectangular steel tube 6, be also possible to rectangular steel pipe,
It can also be round steel pipe.Certainly, the thickness of the template of different precast concrete square pile molds 1 can not be identical.Certainly, two
9 size of gap between adjacent precast concrete square pile mold 1 can be different.Certainly, outermost side template 3 and phase
The bottom template 2 of connection can be respectively independent, curves without a monolith steel plate, outermost side template 3 passes through with bottom template 2
Connection bolt is connected.Certainly, connector is not limited only to rod iron 10 or steel pipe, is also possible to iron staff, (its section is circle to iron pipe
Shape, circular ring shape), (its section is ellipse, square, triangle, water chestnut to strip steel bar, the iron bar for being also possible to other shapes
Shape, rectangle, trapezoidal etc.).
Precast concrete square pile set of molds the production method is as follows:
Suitable several pieces of the monolith steel plate of length and width is determined, each monolith steel plate bending machine bending is gone out one piece
Side template (there is fillet in the junction of bottom template and side template), with bending machine bending go out another piece of side template (bottom template with
There is fillet in the junction of side template), several precast concrete square pile molds after bending are put by width direction horizontal alignment
It sets, leaves certain gap between every two adjacent precast concrete square pile mold, weld square bar below the template of bottom
Pipe and rectangular trustship, on the outside of the ends of two pieces of side templates of adjacent non-same precast concrete square pile mold with rod iron weld into
Row connection, burn-ons muti-piece stiffener plate in the outer wall of outermost two pieces of side templates, obtains precast concrete square pile set of molds.
It should be noted that specific embodiment is only the explanation and illustration to technical solutions of the utility model, do not answer
It is understood as the restriction to technical solutions of the utility model, it is any that local change is only made using the utility model in essence content
, it should fall into the protection scope of the utility model.
Claims (10)
1. a kind of precast concrete pile steam curing device, it is characterised in that: the precast concrete pile steam curing device includes one pre-
Concrete-pile tensioning equipment processed, 1 or more precast concrete pile set of molds, one being arranged in precast concrete pile tensioning equipment
A cladding precast concrete pile set of molds and with the upper surface of the concrete platform of precast concrete pile tensioning equipment formed seal
Peng Gai, the precast concrete pile set of molds include it is multiple by width direction horizontal alignment be arranged precast concrete pile mould
Have, there is the precast concrete pile for pouring forming and keeping tensioning in the cavity of precast concrete pile die, it is every two adjacent pre-
There is gap between concrete-pile mold processed, 2 or more are welded with below the precast concrete pile set of molds by prefabricated mixed
The steel pipe of the length direction setting of soil pile die being parallel to each other is coagulated, multiple through-holes is provided on steel pipe, is welded between steel pipe more
A trustship perpendicular with its and trustship and the bottom of precast concrete pile die are mutually welded, and steel pipe is connected with saturated steam pipe
It is logical.
2. precast concrete pile steam curing device according to claim 1, it is characterised in that: the precast concrete pile tensioning
Device includes parallel the of concrete platform, multiple tensioning head plates, tensioning tailgate, a pair for being separately fixed on concrete platform
One tensioning baffle and a pair of above the second parallel tensioning baffle, end stretch board, tensioning tailgate respectively with each concrete
The perpendicular conflict of stretching end of the tail end of native pile die, a pair of second tensioning baffle, end stretch board and a pair of first tensioning are kept off
The perpendicular conflict of the stretching end of plate, tensioning head plate pass through the precast concrete pile one in multiple screws and precast concrete pile die
It holds the nut bolt being accordingly arranged and the cavity of tensioning head plate and precast concrete pile die matches and is maintained at concrete
In the cavity of native pile die, tensioning tailgate is another by multiple screws and the precast concrete pile in each precast concrete pile die
The nut bolt that one end is accordingly arranged, the length of precast concrete pile die is no more than tensioning tailgate inner wall and end stretch board
The distance between inner wall, each precast concrete pile die are arranged a tensioning head plate, are provided in the middle part of each tensioning head plate
A piece tensioning screw rod, the free end of tensioning screw rod pass through the through-hole on the stretch board of end, and tensioning screw rod stretches out end stretch board
The tensioning locking nut of tensioning tensioning head plate is provided at position.
3. precast concrete pile steam curing device according to claim 2, it is characterised in that: the precast concrete pile die
Group is precast concrete square pile set of molds, and the precast concrete square pile set of molds includes multiple setting by width direction horizontal alignment
The precast concrete square pile mold set, precast concrete square pile mold include horizontally disposed bottom template, are set to bottom template
The cross section for the cavity that two sides and the two piece side templates vertical with bottom template, bottom template and two pieces of side templates surround is side
Shape, there is the precast concrete square pile for pouring forming and keeping tensioning in the cavity of precast concrete square pile mold, and every two is adjacent
Precast concrete square pile mold between there is gap, the lower section of the bottom template of the precast concrete square pile set of molds is welded
The rectangular steel tube being parallel to each other for thering are 2 or more the length directions by precast concrete square pile mold to be arranged, the two of rectangular steel tube
Side wall is provided with multiple through-holes, and multiple rectangular trustships perpendicular with it and rectangular trustship and bottom mould are welded between rectangular steel tube
Plate mutually welds, and rectangular steel tube is connected with saturated steam pipe.
4. precast concrete pile steam curing device according to claim 3, it is characterised in that: each concrete earthwork
The bottom template and side template of pile die are the steel plate of thickness 1.5-6mm, every two adjacent precast concrete square pile mold
Between gap size be 3-30mm, used on the outside of the ends of two pieces of side templates of adjacent non-same precast concrete square pile mold
Connector connection, the outer wall of outermost two pieces of side templates are provided with muti-piece stiffener plate.
5. precast concrete pile steam curing device according to claim 4, it is characterised in that: the precast concrete square pile mould
The bottom template of tool and the thickness of side template are 2.5-4.5mm, and precast concrete square pile set of molds includes 2-10 prefabricated mixed
Solidifying earthwork pile die.
6. precast concrete pile steam curing device according to claim 5, it is characterised in that: the precast concrete square pile mould
The bottom template of tool and the thickness of side template are 3-4mm.
7. precast concrete pile steam curing device according to claim 5, it is characterised in that: the precast concrete square pile mould
Tool group includes 3-6 precast concrete square pile mold, the gap size between every two adjacent precast concrete square pile mold
For 6-15mm, on the outside of the end of two pieces of side templates of the adjacent non-same precast concrete square pile mold between connector
For rod iron or steel pipe that one or more is arranged in a straight line, rod iron or steel pipe are mutually welded on the outside of the end of two pieces of side templates respectively,
The bottom template of precast concrete square pile mold and the junction of side template are provided with arc-shaped transition section.
8. precast concrete pile steam curing device according to claim 7, it is characterised in that: the precast concrete square pile mould
Tool group includes 4 precast concrete square pile molds, and the gap size between every two adjacent precast concrete square pile mold is
9mm, on the outside of the ends of two pieces of side templates of the adjacent non-same precast concrete square pile mold between connector be more
The rod iron that item is arranged in a straight line has steam (vapor) outlet between every two adjacent rod irons, the precast concrete square pile mold
Bottom template is identical with the thickness of side template, and the bottom template and side template of precast concrete square pile mold are curved with a monolith steel plate
At the arc-shaped transition section of the junction setting of the bottom template and side template of precast concrete square pile mold is fillet.
9. precast concrete pile steam curing device according to claim 8, it is characterised in that: the precast concrete square pile mould
The side being parallel to each other that 3 length directions by precast concrete square pile mold are arranged is welded with below the bottom template of tool group
Shape steel pipe, the two sidewalls of rectangular steel tube are provided with multiple through-holes, and multiple rectangular supports perpendicular with it are welded between rectangular steel tube
Pipe and rectangular trustship mutually welded with bottom template, positioned at outside rectangular steel tube respectively with outermost precast concrete square pile mould
The lower section of the bottom template of tool is mutually welded, be located in the middle rectangular steel tube respectively be located in the middle two adjacent concretes
It mutually welds the lower section of the bottom template of earthwork pile die.
10. precast concrete pile steam curing device according to claim 3, it is characterised in that: the precast concrete pile
Drawing device is provided with 2-6 precast concrete square pile set of molds by width direction horizontal alignment, every two adjacent prefabricated mixed
There is interval between solidifying earthwork pile die group.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109676783A (en) * | 2018-12-29 | 2019-04-26 | 威海中恒管桩有限公司 | A kind of fixed die station prestressed concrete square pile production line and production technology |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109676783A (en) * | 2018-12-29 | 2019-04-26 | 威海中恒管桩有限公司 | A kind of fixed die station prestressed concrete square pile production line and production technology |
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