CN208250439U - A kind of disconnected foil alarm control unit of foil machine - Google Patents
A kind of disconnected foil alarm control unit of foil machine Download PDFInfo
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- CN208250439U CN208250439U CN201721552080.7U CN201721552080U CN208250439U CN 208250439 U CN208250439 U CN 208250439U CN 201721552080 U CN201721552080 U CN 201721552080U CN 208250439 U CN208250439 U CN 208250439U
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Abstract
The utility model discloses a kind of disconnected foil alarm control units of foil machine, including photoelectric sensor group and photoelectric sensor mounting plate, central processing unit, combined aural and visual alarm, sound-light alarm control circuit, clock module and power module, photoelectric sensor group includes two photoelectric sensors, photoelectric sensor mounting plate is fixedly installed at intermediate deflector roll upstream inlet, and the photoelectric sensor is fixedly installed on photoelectric sensor mounting plate.Central processing unit is connected with clock module, and the input terminal of central processing unit is connected with the output end of two photoelectric sensors respectively；The output end of central processing unit connects the output end of combined aural and visual alarm by sound-light alarm control circuit, and connects the alarm signal input terminal of foil machine production control system.Whether the utility model detection copper foil there is torn edges, disconnected foil, and carries out sound-light alarm and foil machine is made to stop production, and has ensured the quality of copper foil.
Description
Technical field
The utility model relates to warning device technical field more particularly to a kind of disconnected foil alarm control units of foil machine.
Background technique
Foil machine is in normal productive process, and under the control of foil machine production control system, foil machine starts to carry out electricity
Solve copper foil production.Foil machine includes rack, electrolytic cell, cathode roll, copper foil stripping machine structure, intermediate deflector roll, wind-up roll etc., cathode
Roller, intermediate deflector roll and wind-up roll are set in turn in rack.In production process, cathode roll constantly rotates in electrolytic cell, sulphur
Sour copper solution is electrolysed, and forms copper foil in cathode roller surface, copper foil stripping machine structure constantly by copper foil from cathode roll sur-face peeling,
The copper foil being stripped reaches wind-up roll, and collected as entire volume by wind-up roll by the guidance of intermediate deflector roll.
Since cathode roll is integrally powered and immerses in electrolyte, inevitably, electricity is deposited in the end of cathode roll roller
Layers of copper is solved, so that the two sides edge of copper foil and the end binding force of cathode roll roller are excessive.When cathode roll edge rubbing down not
When good, edge end finish is relatively low, and the two sides edge for also resulting in copper foil and the end binding force of cathode roll roller are excessive.When
When copper foil is from cathode roll sur-face peeling, since the two sides edge of copper foil and the end binding force of cathode roll roller are excessive, lead to copper
There is torn edges in foil, under torn edges and its serious situation, it may appear that disconnected foil.If operator cannot be handled in time, lead to copper foil
The cut edge for tearing edge or disconnected foil is sagging, leads to wrapup procedure disorder, and the tearing edge of copper foil or the cut edge of disconnected foil are even fallen into
In electrolytic cell, cathode roll electric shock occurs, causes and its serious equipment breakdown.
Summary of the invention
Break foil alarm control unit the purpose of the utility model is to provide a kind of foil machine, it can be in copper foil from cathode roll table
In the stripping process of face, occur alarming when the case where torn edges, disconnected foil.
The technical solution adopted in the utility model are as follows:
A kind of foil machine is broken foil alarm control unit, including for detecting copper foil torn edge, disconnected foil photoelectric sensor group and
For photoelectric sensor mounting plate, central processing unit, combined aural and visual alarm, sound-light alarm control circuit, clock module and power supply mould
Block, the photoelectric sensor group include two photoelectric sensors, and the photoelectric sensor mounting plate is fixedly installed on centre
At deflector roll upstream inlet, the both ends of photoelectric sensor mounting plate are fixedly connected with the two sides of foil machine rack respectively, described
Photoelectric sensor is fixedly installed on photoelectric sensor mounting plate, and the photosignal transmitting terminal of two photoelectric sensors is right respectively
Answer a side of copper foil；
Central processing unit is connected with clock module, and central processing unit is connected with the output end of two photoelectric sensors respectively
It connects, the output end of central processing unit connects the output end of combined aural and visual alarm, and central processing unit by sound-light alarm control circuit
Output end connection foil machine production control system alarm signal input terminal；The power module is separately connected photoelectric sensing
Device, central processing unit, sound-light alarm control circuit, combined aural and visual alarm and clock module.
The disconnected foil warning device of the foil machine, further includes the dust-extraction unit for cleaning photoelectric sensor, described removes
Dirt device includes gas source, solenoid valve and jet thrust group；The jet thrust group includes two jet thrusts, and the jet thrust is solid
Surely it is set on photoelectric sensor mounting plate, and one photoelectric sensor of the jet direction face of a jet thrust；The electricity
The output end of the control signal connection central processing unit of magnet valve, the gas vent of gas source connect the gas of jet thrust by solenoid valve
Body import.The disconnected foil warning device of the foil machine, the jet thrust are respectively positioned on the inside of photoelectric sensor.
Gas pressure size 0.1-0.8Mpa in the jet thrust.
The photoelectric sensor is reflective photoelectric sensor.
The utility model detects whether copper foil torn edges, disconnected foil occurs by photoelectric sensor, and passes through central controller control
Combined aural and visual alarm alarm processed, reminds worker to handle in time, and passes through central controller to foil machine production control system
Foil machine production control system sends alarm signal, so that foil machine is stopped production, has ensured the quality of copper foil, effectively prevent tearing because of copper foil
Side, disconnected foil and the event of the copper foil wrapup procedure disorder occurred and cathode roll electric shock, have ensured in foil machine production process
Safety.
Further, jet thrust is correspondingly arranged on the inside of each photoelectric sensor, it is every that central processing unit controls solenoid valve
A period of time is automatically turned on every a period of time, jet thrust will fall the impurity such as drifting dust and copper powder on the photosensor and blow away, from
And avoid photoelectric sensor from emitting photosignal and receive photosignal and be affected, substantially reduce photoelectric sensor malfunction
Frequency, promote the accuracy of the utility model, prevent foil machine mistakenly stop machine, ensure copper foil yield.
Detailed description of the invention
Fig. 1 is the principles of the present invention block diagram；
Fig. 2 is the structural schematic diagram of the utility model.
Specific embodiment
As depicted in figs. 1 and 2, the utility model includes the photoelectric sensor group and light for detecting 5 torn edges of copper foil, disconnected foil
Electric transducer mounting plate 7, central processing unit, combined aural and visual alarm, sound-light alarm control circuit, clock module and power module, institute
The photoelectric sensor group stated includes two photoelectric sensors 6, and the photoelectric sensor mounting plate 7 is fixedly installed on intermediate deflector roll
At 1 upstream inlet, the both ends of photoelectric sensor mounting plate 7 are fixedly connected with the two sides of foil machine rack 2 respectively, the light
Electric transducer 6 is fixedly installed on photoelectric sensor mounting plate 7, the photosignal transmitting terminal difference of two photoelectric sensors 6
One side of corresponding copper foil 5, and respectively to the following table surface launching photosignal of 5 respective side of copper foil；
In the present embodiment, the photoelectric sensor 6 is reflective photoelectric sensor 6, in reflective photoelectric sensor 6
Including photosignal emitter and photoelectric signal receiver, the structure of reflective photoelectric sensor 6 is the prior art, is no longer retouched in detail
It states.Compared to the photoelectric sensor 6 of other forms, reflective photoelectric sensor 6 avoids the hardly possible of the receiver in photoelectric sensor 6
With fixed problem.
Central processing unit is connected with clock module, the central processing unit output end phase with two photoelectric sensors 6 respectively
Connection, the output end of central processing unit connect the output end of combined aural and visual alarm, and central processing by sound-light alarm control circuit
The alarm signal input terminal of the output end connection foil machine production control system of device；The power module is separately connected photoelectric transfer
Sensor 6, central processing unit, sound-light alarm control circuit, combined aural and visual alarm and clock module.
The course of work of the utility model is as follows: under normal circumstances, copper foil 5 is stripped from 3 surface of cathode roll, is led in centre
Under the guidance of roller 1, by the top of photoelectric sensor 6, wound in wind-up roll 4.Photoelectric sensor 6 is to 5 respective side of copper foil
Following table surface launching photosignal do not occur torn edges situation if copper foil 5 is intact, then the photosignal is anti-by 5 lower surface of copper foil
It penetrates, then is received by photoelectric sensor 6.
If the case where torn edges or disconnected foil occurs in copper foil 5, photoelectric sensor 6 is sent out to the lower surface of 5 respective side of copper foil
The photosignal penetrated cannot be reflected by 5 lower surface of copper foil, cannot also be received by photoelectric sensor 6.
When photoelectric sensor 6 can not receive the photosignal of its transmitting, illustrate that torn edges or disconnected foil occurs in copper foil 5
The case where, photoelectric sensor 6 sends torn edges, disconnected foil signal to central processing unit, and central processing unit receives the torn edges, disconnected foil letter
Number when, on the one hand, immediately by sound-light alarm control circuit control combined aural and visual alarm alarm alarm, remind staff
It is checked, is handled in time.
On the other hand, central processing unit is according to clock module, to receiving one section of delay duration after the torn edges, disconnected foil signal
The signal of interior photoelectric sensor 6 carries out operation, if only one torn edges, disconnected foil signal in delay duration, illustrate the torn edges,
Disconnected foil signal is since the malfunction of photoelectric sensor 6 causes, this is because after 5 torn edges of copper foil, the edge droop of tearing leaks out one
Section vacancy rather than a gap, photoelectric sensor 6 is within the time that this section of vacancy passes through, to the following table of 5 respective side of copper foil
The photosignal of surface launching can not be reflected by copper foil 5, and therefore, only central processing unit receives multiple torn edges, disconnected foil signal
When, central processing unit just may determine that torn edges occurs really in copper foil 5, to send alarm signal to foil machine production control system
Number, after foil machine production control system receives the signal, control foil machine stops production.
The utility model detects whether copper foil 5 torn edges, disconnected foil occurs by photoelectric sensor 6, and passes through central controller
Combined aural and visual alarm alarm is controlled, worker is reminded to handle in time, and control system is produced to foil machine by central controller
Foil machine production control system of uniting sends alarm signal, so that foil machine is stopped production, has ensured the quality of copper foil 5, effectively prevent because of copper
5 torn edges of foil, disconnected foil and event that the 5 wrapup procedure disorder of copper foil occurred and cathode roll 3 shock by electricity, have ensured that foil machine produced
Safety in journey.
The disconnected foil warning device of the foil machine, further includes the dust-extraction unit for cleaning photoelectric sensor 6, described removes
Dirt device includes gas source, solenoid valve and jet thrust group, and the jet thrust group includes two jet thrusts, described jet thrust Fig. 2
In be not shown, the gas pressure size 0.1-0.8Mpa in the jet thrust, the jet thrust is fixedly installed on centre
In rack 2 at 1 upstream inlet of deflector roll, and one photoelectric sensor 6 of the jet direction face of a jet thrust, it is preferred described
Jet thrust be respectively positioned on the inside of photoelectric sensor so that the gas of jet thrust blowout is by the dust on photoelectric sensor 6；It is described
Solenoid valve control signal connection central processing unit output end, the gas vent of gas source connects jet thrust by solenoid valve
Gas feed.
Generally there is more dust in factory, in 5 production process of copper foil, can also there is more copper powder, this dust
Photoelectric sensor 6 is adsorbed on copper powder to emit on the emitter window of signal, and photosignal is emitted to photoelectric sensor 6 and receives light
Electric signal impacts, and considerably increases a possibility that photoelectric sensor 6 malfunctions, to cause central processing unit accidentally to foil
Machine production control system sends alarm signal, and foil machine mistakenly stop is caused to produce, and affects greatly, seriously affects to the production of copper foil 5
5 yield of copper foil.
Therefore, jet thrust is correspondingly arranged on the inside of each photoelectric sensor, central processing unit controls solenoid valve every one
The section time automatically turns on a period of time, and jet thrust blows away the impurity such as the drifting dust fallen on photoelectric sensor 6 and copper powder, to keep away
Exempt from photoelectric sensor 6 to emit photosignal and receive photosignal and be affected, substantially reduces the malfunction of photoelectric sensor 6
Frequency promotes the accuracy of the utility model, prevents foil machine mistakenly stop machine, ensures 5 yield of copper foil.
Claims (5)
- The foil alarm control unit 1. a kind of foil machine is broken, it is characterised in that: including the photoelectric transfer for detecting copper foil torn edge, disconnected foil Sensor group and photoelectric sensor mounting plate central processing unit, combined aural and visual alarm, sound-light alarm control circuit, clock module and power supply Module, the photoelectric sensor group includes two photoelectric sensors, during the photoelectric sensor mounting plate is fixedly installed on Between at deflector roll upstream inlet, the both ends of photoelectric sensor mounting plate are fixedly connected with the two sides of foil machine rack respectively, described Photoelectric sensor be fixedly installed on photoelectric sensor mounting plate, the photosignal transmitting terminal difference of two photoelectric sensors One side of corresponding copper foil；Central processing unit is connected with clock module, and central processing unit is connected with the output end of two photoelectric sensors respectively, The output end of central processing unit connects the output end of combined aural and visual alarm by sound-light alarm control circuit, and central processing unit is defeated The alarm signal input terminal of outlet connection foil machine production control system；The power module be separately connected photoelectric sensor, Central processing unit, sound-light alarm control circuit, combined aural and visual alarm and clock module.
- The foil alarm control unit 2. foil machine according to claim 1 is broken, it is characterised in that: further include for cleaning photoelectricity The dust-extraction unit of sensor, the dust-extraction unit include gas source, solenoid valve and jet thrust group；The jet thrust group includes two A jet thrust, the jet thrust are fixedly installed on photoelectric sensor mounting plate, and the jet direction of a jet thrust is just To a photoelectric sensor；The output end of the control signal connection central processing unit of the solenoid valve, the gas of gas source go out Mouth connects the gas feed of jet thrust by solenoid valve.
- The foil alarm control unit 3. foil machine according to claim 2 is broken, it is characterised in that: the jet thrust is respectively positioned on The inside of photoelectric sensor.
- The foil alarm control unit 4. foil machine according to claim 2 or 3 is broken, it is characterised in that: in the jet thrust Gas pressure size 0.1-0.8Mpa.
- The foil alarm control unit 5. foil machine according to claim 4 is broken, it is characterised in that: the photoelectric sensor is Reflective photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721552080.7U CN208250439U (en) | 2017-11-20 | 2017-11-20 | A kind of disconnected foil alarm control unit of foil machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721552080.7U CN208250439U (en) | 2017-11-20 | 2017-11-20 | A kind of disconnected foil alarm control unit of foil machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208250439U true CN208250439U (en) | 2018-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721552080.7U Active CN208250439U (en) | 2017-11-20 | 2017-11-20 | A kind of disconnected foil alarm control unit of foil machine |
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| CN (1) | CN208250439U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110249763A (en) * | 2019-06-26 | 2019-09-20 | 江苏大学 | A kind of included automatic cleaning apparatus rice shoot stone real-time monitoring system and control method |
| CN111364070A (en) * | 2020-02-24 | 2020-07-03 | 广东嘉元科技股份有限公司 | Post-processing single machine for preventing foil breakage, production process, control method and control system |
| CN112903009A (en) * | 2021-01-15 | 2021-06-04 | 广东嘉元科技股份有限公司 | Online monitoring system of crude foil machine |
-
2017
- 2017-11-20 CN CN201721552080.7U patent/CN208250439U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110249763A (en) * | 2019-06-26 | 2019-09-20 | 江苏大学 | A kind of included automatic cleaning apparatus rice shoot stone real-time monitoring system and control method |
| CN111364070A (en) * | 2020-02-24 | 2020-07-03 | 广东嘉元科技股份有限公司 | Post-processing single machine for preventing foil breakage, production process, control method and control system |
| CN112903009A (en) * | 2021-01-15 | 2021-06-04 | 广东嘉元科技股份有限公司 | Online monitoring system of crude foil machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190326 Address after: 472500 Northwest corner of Jingyi Road and Weisan Road intersection in Lingbao City, Sanmenxia City, Henan Province Patentee after: Lingbaoxin Electronic Technology Co., Ltd. Address before: 472500 South-east corner of Lingbao 209 National Highway and Yanshan Avenue intersection in Sanmenxia City, Henan Province Patentee before: Lingbao Wason Copper Foil Co., Ltd. |
|
| TR01 | Transfer of patent right |