CN216082027U - Intelligent detection prompt system on dense medium sorting machine - Google Patents
Intelligent detection prompt system on dense medium sorting machine Download PDFInfo
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- CN216082027U CN216082027U CN202122453226.5U CN202122453226U CN216082027U CN 216082027 U CN216082027 U CN 216082027U CN 202122453226 U CN202122453226 U CN 202122453226U CN 216082027 U CN216082027 U CN 216082027U
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Abstract
The utility model provides an intelligent detection prompt system on a dense medium separator, which comprises a separator main body and a chain, wherein the separator main body is provided with the chain, the separator main body is provided with a first installation part and/or a second installation part, the first installation part and/or the second installation part are positioned at the upper end or the lower end of the chain, the first installation part or the second installation part is provided with an installation support, the installation support is provided with a sensor, the installation support is positioned at the upper end of the chain and is tightly attached to the chain, the sensor is installed in the installation support, the installation support is positioned at the upper end of the chain and is tightly attached to the chain, the installation support is connected with a shallow groove side plate, the installation support is provided with a protection box, the sensor is installed in the protection box, the structure is reasonable, the detection can be carried out in all weather, and the manpower and material resources of a company are saved; chain detection has direct influence on improving the safety of coal washing, reducing the cost and improving the efficiency; the chain abrasion condition can be conveniently and visually known, managers can conveniently and globally master the condition, and the production and working conditions can be known.
Description
Technical Field
The utility model relates to the field of sorter chain detection equipment, in particular to an intelligent detection prompting system on a dense medium sorter.
Background
The heavy medium scraper separator is a part of coal washing equipment, and is called a separator for short, and can effectively separate coal gangue. The separator is pulled by a scraper chain in a scraper machine accessory, and gangue is conveyed to a gangue discharge port through a groove to be discharged. The separator is used for separating coal and other materials or discharging the separated coal and gangue from each discharge port. The important function of the separator makes it one of the important equipments in the washing equipment, is the essential primary equipment in the modern washing production. In the operation of mechanical equipment, the mutual abrasion of the chain and the slide is difficult to be completely eradicated, and in a certain period, the abrasion loss is not higher than a set value, namely normal abrasion. During the operation of conveying the gangue by the scraper chain, the pulse impact load is applied to the scraper chain for a long time, so that the scraper chain is exhausted and damaged. The cyclic load can occur during the periodic operation of the scraper chain, and the problems that the material is seriously abraded, the material function is gradually lost, the material strength is continuously reduced, and the bearing function of the scraper chain is deteriorated can be caused when the cyclic load is continuously carried. These problems can lead to fine cracks in the flight chain, which in the extreme case can lead to failure and cracking of the flight chain. Once the chain is in a problem and cannot be continuously operated, production is stopped, and the whole washing and selecting line is stopped. At present, the sorter needs to shut down 4 hours after every 20 hours of work and overhauls the maintenance to whole equipment, through maintenance worker visual inspection, looks over the wearing and tearing condition of chain, but the chain also can the proruption fracture, leads to production line shutdown.
Disclosure of Invention
In order to solve the problems, the utility model provides an intelligent detection prompting system on a dense medium separator, which has a reasonable structure, can carry out detection in all weather, and saves the manpower and material resources of a company; the chain abrasion condition can be visually known conveniently, and the management personnel can conveniently and globally master the condition.
The technical scheme of the utility model is as follows: the utility model provides an intellectual detection system reminder system on dense medium sorter, including sorter main part, chain, the last chain of installation of sorter main part, installation department one and/or installation department two in the sorter main part, installation department one and/or installation department two are located chain upper end or lower extreme, are equipped with the installing support on installation department one or the installation department two, install the shelf location sensor.
Optionally, the mounting bracket is located at the upper end of the chain and is tightly attached to the chain, and the sensor is mounted in the mounting bracket.
Optionally, the mounting bracket is located at the upper end of the chain and is tightly attached to the chain, the mounting bracket is connected with the shallow slot side plate, the protection box is mounted on the mounting bracket, and the sensor is mounted in the protection box.
Optionally, the mounting bracket is mounted at the upper end of the chain, the mounting bracket is provided with a protection box, a sensor is arranged in the protection box, the mounting bracket is provided with a carrier roller, and the chain is attached to the carrier roller.
Optionally, a gap is provided between the sensor and the chain.
Optionally, the mounting bracket is of a trapezoidal structure.
Optionally, the mounting bracket is a swivel-type structure.
Compared with the prior art, the utility model has the beneficial effects that: the detection can be carried out all weather, and the manpower and material resources of the company are saved; chain detection has direct influence on improving the safety of coal washing, reducing the cost and improving the efficiency; the chain abrasion condition can be conveniently and visually known, managers can conveniently and globally master the condition, and the production and working conditions can be known.
Drawings
The utility model is further illustrated below with reference to the figures:
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of the present invention;
FIG. 3 is a block diagram of the present invention;
FIG. 4 is a block diagram of the present invention;
FIG. 5 is a block diagram of the present invention;
FIG. 6 is a block diagram of the present invention;
FIG. 7 is a block diagram of the present invention;
FIG. 8 is a block diagram of the present invention;
FIG. 9 is a block diagram of the present invention;
FIG. 10 is a block diagram of the present invention;
FIG. 11 is a block diagram of the present invention;
FIG. 12 is a block diagram of the present invention;
FIG. 13 is a block diagram of the present invention;
FIG. 14 is a block diagram of the present invention;
shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, fig. 9, fig. 10, fig. 11, fig. 12, fig. 13, fig. 14: 1. the device comprises a mounting bracket 2, a sensor 3, a chain 4, a protection box 5, a shallow groove side plate 1-1, a carrier roller 6, a first mounting part 7 and a second mounting part 7.
Detailed Description
The present invention will be described in further detail with reference to the drawings, which are only for explaining the present invention and are schematic illustrations of the embodiments of the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14, the intelligent detection prompting system on the heavy medium sorting machine comprises a mounting bracket 1, a sensor 2, a chain 3, a protection box 4, a shallow slot side plate 5, a carrier roller 1-1, a first mounting part 6 and a second mounting part 7, wherein the chain 3 is mounted on the sorting machine main body, the first mounting part 6 and/or the second mounting part 7 are arranged on one side of the chain 3, the mounting bracket 1 is arranged on the first mounting part 6, the mounting bracket 1 is positioned at the upper end of the chain 3 and is tightly attached to the chain 3, the sensor 2 is mounted on the mounting bracket 1, and a gap is formed between the sensor 2 and the chain 3;
the mounting bracket 1 is positioned at the lower end of the chain 3 and is tightly attached to the chain, a protection box 4 is arranged on the mounting bracket 1, and a sensor 2 is arranged in the protection box 4;
the mounting bracket 1 is mounted at the upper end of the chain 3, the mounting bracket 1 is provided with the protection box 4, the sensor 2 is mounted in the protection box 4, the mounting bracket 1 is provided with the carrier roller 1-1, the chain 3 is attached to the carrier roller 1-1, and a gap is formed between the sensor 2 and the chain.
Example 1
Install chain 3 in the sorter main part, sorter main part both sides installation department one 6, installation department two 7, installation department one 6 and/or installation department two 7 are located 3 upper ends of chain or lower extreme, be equipped with installing support 1 on installation department one 6 or the installation department two 7, chain 3 stores in the clearance between operation in-process and sensor installing support 1, along with chain 3 constantly wearing and tearing in the equipment operation process, the distance between sensor 2 and the chain 3 increases gradually, can measure the wearing and tearing volume of chain 3.
Example 2
Install chain 3 in the sorter main part, sorter main part both sides installation department one 6, installation department two 7, installation department one 6 and/or installation department two 7 are located 3 upper ends of chain or lower extreme, be equipped with installing support 1 on installation department one 6 or the installation department two 7, closely laminate between chain 3 in operation process and sensor installing support 1, just adopt two mounting methods of picture, with sensor 2 threaded fixation in protection box 4, integral erection is at 3 downside of chain, along with chain 3 constantly wearing and tearing in the equipment operation process, because the chain closely laminates with sensor installing support 1 all the time, the distance between sensor 2 and the chain 3 increases gradually, can measure the wearing and tearing volume of chain 3.
Example 3
The chain 3 is installed on the sorting machine main body, the first installation part 6 and the second installation part 7 are installed on two sides of the sorting machine main body, the first installation part 6 and/or the second installation part 7 are located at the upper end or the lower end of the chain 3, the installation support 1 is arranged on the first installation part 6 or the second installation part 7, the chain 3 is attached to or has a gap with the sensor installation support 1 in the operation process, the sensor 2 is fixed in the protection box 4 in a threaded mode and is integrally installed on the upper side of the chain 3, the chain is continuously abraded along with the chain 3 in the operation process, the chain always moves on a carrier roller 1-1 of the sensor support 1, the lower side of the chain 3 is always attached to the carrier roller 1-1, and after the chain 3 is abraded in the operation process, the distance between the sensor 2 and the chain 3 is gradually increased, and the abrasion loss of the chain 3 can be measured.
On the basis of the embodiments 1 to 3, the sensor 2 is fed back to an equipment control system (control cabinet), and the abrasion loss is detected through system calculation and comparison. The left side and the right side of the sorting machine simultaneously detect the abrasion condition of the chains 3, after a set value is manually input, the characters turn red after any one side of the two sides detects that the abrasion loss exceeds the set value, and maintenance personnel are prompted. If the maintenance personnel need to press the reset button after replacing the core chain, the detection is set to zero, and the detection is restarted. According to the set range value, namely after setting well during installation, the font color is blue within the set range value, and after exceeding the set value, the font color is changed into red to prompt maintenance and repair personnel, and meanwhile, the monitoring center can also prompt early warning. According to the field condition, the maintenance personnel can set parameters at the near end. Namely, the maximum abrasion amount of the chain is controlled by manually inputting a set value. Meanwhile, a remote setting parameter reservation port is reserved according to the field condition, and real-time data can be transmitted to a monitoring center or a cloud according to the requirements of clients. WiFi and 4G (5G) modules are reserved in the control cabinet for receiving, a workshop Wifi connection network is used for sending data to the monitoring center through the network, and meanwhile, the monitoring center or the cloud end can also remotely control equipment through the network, and the monitoring equipment runs.
The utility model has reasonable structure, can carry out detection in all weather, and saves the manpower and material resources of the company; chain detection has direct influence on improving the safety of coal washing, reducing the cost and improving the efficiency; the chain abrasion condition can be conveniently and visually known, managers can conveniently and globally master the condition, and the production and working conditions can be conveniently known; even if the manager does not detect during maintenance, the device can prompt an alarm when detecting that the set value of the device is reached.
The above description is illustrative of the present invention and is not to be construed as limiting thereof, as numerous modifications and variations therein will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (7)
1. Intellectual detection system reminder system on dense medium sorter, including sorter main part, chain (3), its characterized in that: the chain (3) is installed on the sorting machine main body, the first installation part (6) and/or the second installation part (7) are located at the upper end or the lower end of the chain (3), the first installation part (6) or the second installation part (7) are provided with installation supports (1), and the sensors (2) are installed on the installation supports (1).
2. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: the mounting bracket (1) is positioned at the upper end of the chain (3) and is tightly attached to the chain, and the sensor (2) is mounted in the mounting bracket (1).
3. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: the mounting bracket (1) is positioned at the upper end of the chain (3) and is tightly attached to the chain, the mounting bracket (1) is connected with the shallow groove side plate (5), the mounting bracket (1) is provided with a protection box (4), and the protection box (4) is internally provided with a sensor (2).
4. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: the mounting bracket (1) is mounted at the upper end of the chain (3), the mounting bracket (1) is provided with the protection box (4), the sensor (2) is arranged in the protection box (4), the mounting bracket (1) is provided with the carrier roller (1-1), and the chain (3) is attached to the carrier roller (1-1).
5. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: a gap is arranged between the sensor (2) and the chain (3).
6. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: the mounting bracket (1) is of a trapezoidal structure.
7. The intelligent detection prompting system on the dense medium sorting machine according to claim 1, characterized in that: the mounting bracket (1) is of a rotary structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122453226.5U CN216082027U (en) | 2021-10-12 | 2021-10-12 | Intelligent detection prompt system on dense medium sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122453226.5U CN216082027U (en) | 2021-10-12 | 2021-10-12 | Intelligent detection prompt system on dense medium sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216082027U true CN216082027U (en) | 2022-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122453226.5U Active CN216082027U (en) | 2021-10-12 | 2021-10-12 | Intelligent detection prompt system on dense medium sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216082027U (en) |
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2021
- 2021-10-12 CN CN202122453226.5U patent/CN216082027U/en active Active
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