CN208225543U - Polyurethane tape shields robot cable - Google Patents
Polyurethane tape shields robot cable Download PDFInfo
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- CN208225543U CN208225543U CN201820428461.2U CN201820428461U CN208225543U CN 208225543 U CN208225543 U CN 208225543U CN 201820428461 U CN201820428461 U CN 201820428461U CN 208225543 U CN208225543 U CN 208225543U
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- 239000004814 polyurethane Substances 0.000 title claims abstract description 33
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000010949 copper Substances 0.000 claims abstract description 15
- 229910052802 copper Inorganic materials 0.000 claims abstract description 15
- 238000009954 braiding Methods 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 3
- 239000005030 aluminium foil Substances 0.000 claims 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 70
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052782 aluminium Inorganic materials 0.000 abstract description 12
- 239000011888 foil Substances 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 8
- 239000011247 coating layer Substances 0.000 abstract description 7
- 230000003471 anti-radiation Effects 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000005036 nerve Anatomy 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Insulated Conductors (AREA)
- Communication Cables (AREA)
Abstract
本实用新型公开了一种聚氨酯带屏蔽机器人电缆,其包括二十五股电线、第一包带层、第二包带层、第三包带层、镀锡铜编织层、铝箔层和PUR外被层,三股电线相绞合形成第一芯线,第一包带层包覆在第一芯线上,形成第一芯线组,八股电线以第一芯线组为中心相绞合形成第二芯线,第二包带层包覆在第二芯线上,形成第二芯线组,十四股电线以第二芯线组为中心相绞合形成第三芯线,第三包带层包覆在第三芯线上,形成第三芯线组,所述镀锡铜编织层、铝箔层和PUR外被层依次包覆在第三芯线组上;合理采用分层结构将多股电线分层绞合,利于快速区分线的类型,给连接使用带来方便。而且屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰。
The utility model discloses a polyurethane shielding robot cable, which comprises twenty-five strands of electric wires, a first tape layer, a second tape layer, a third tape layer, a tinned copper braid layer, an aluminum foil layer and a PUR outer For the covering layer, three strands of wires are twisted to form the first core wire, and the first tape layer is wrapped on the first core wire to form the first core wire group, and eight wires are twisted with the first core wire group as the center to form the second core wire group. Two-core wire, the second tape layer is wrapped on the second core wire to form the second core wire group, fourteen wires are twisted around the second core wire group to form the third core wire, the third tape The layer is wrapped on the third core wire to form the third core wire group, and the tinned copper braid layer, aluminum foil layer and PUR outer coating layer are sequentially covered on the third core wire group; the layered structure is adopted reasonably Stranded wires are twisted in layers, which is conducive to quickly distinguishing the types of wires and bringing convenience to connection and use. Moreover, the shielding effect is good, which can effectively improve the anti-radiation and anti-interference ability and reduce external interference.
Description
技术领域technical field
本实用新型涉及电线电缆技术领域,具体涉及一种聚氨酯带屏蔽机器人电缆。The utility model relates to the technical field of wires and cables, in particular to a polyurethane shielded robot cable.
背景技术Background technique
电线电缆行业虽然只是一个配套行业,却占据着中国电工行业1/4的产值。它产品种类众多,应用范围十分广泛,涉及到电力、建筑、通信、制造等行业,与国民经济的各个部门都密切相关。电线电缆还被称为国民经济的“动脉”与“神经”,是输送电能、传递信息和制造各种电机、仪器、仪表,实现电磁能量转换所不可缺少的基础性器材,是未来电气化、信息化社会中必要的基础产品。Although the wire and cable industry is only a supporting industry, it accounts for 1/4 of the output value of China's electrical industry. It has a wide variety of products and a wide range of applications, involving industries such as electric power, construction, communications, and manufacturing, and is closely related to various sectors of the national economy. Wires and cables are also known as the "arteries" and "nerves" of the national economy. They are indispensable basic equipment for transmitting electric energy, transmitting information, manufacturing various motors, instruments, and meters, and realizing electromagnetic energy conversion. Basic products necessary in a modernized society.
现有常用的机器人电缆通常由导电铜芯和绝缘层组成。众所周知,这种结构的电线在通电时本身会产生电磁波辐射,同时其本身也会被其它电子组件的电磁波所干扰,以致在使用过程中常因电磁波干扰而影响机器人的正常工作。即其抗干扰性差,容易受外界影响,影响到信号的传输。而且现有的机器人电缆内的所有导线均为绞合在一起,难以快速区分线的类型,给连接使用带来不便。Existing commonly used robot cables usually consist of a conductive copper core and an insulating layer. As we all know, wires of this structure will generate electromagnetic radiation when they are energized, and at the same time, they will be interfered by electromagnetic waves from other electronic components, so that the normal operation of the robot is often affected by electromagnetic interference during use. That is, its anti-interference is poor, and it is easily affected by the outside world, which affects the transmission of signals. Moreover, all the wires in the existing robot cables are twisted together, so it is difficult to quickly distinguish the types of wires, which brings inconvenience to the connection and use.
实用新型内容Utility model content
针对上述不足,本实用新型的目的在于,提供一种屏蔽效果好,抗干扰性强,且给接线带来方便的聚氨酯带屏蔽机器人电缆。In view of the above deficiencies, the purpose of this utility model is to provide a polyurethane tape shielded robot cable with good shielding effect, strong anti-interference and convenience for wiring.
为实现上述目的,本实用新型所提供的技术方案是:一种聚氨酯带屏蔽机器人电缆,其包括二十五股电线、第一包带层、第二包带层、第三包带层、镀锡铜编织层、铝箔层和PUR外被层,三股电线相绞合形成第一芯线,第一包带层包覆在第一芯线上,形成第一芯线组,八股电线以第一芯线组为中心相绞合形成第二芯线,第二包带层包覆在第二芯线上,形成第二芯线组,十四股电线以第二芯线组为中心相绞合形成第三芯线,第三包带层包覆在第三芯线上,形成第三芯线组,所述镀锡铜编织层、铝箔层和PUR外被层依次包覆在第三芯线组上。In order to achieve the above purpose, the technical solution provided by the utility model is: a polyurethane shielded robot cable, which includes 25 strands of wires, a first tape layer, a second tape layer, a third tape layer, a plated Tin-copper braiding layer, aluminum foil layer and PUR outer covering layer, three wires are twisted to form the first core wire, the first tape layer is wrapped on the first core wire to form the first core wire group, and the eight-strand wires are in the first The core wire group is twisted at the center to form the second core wire, and the second tape layer is wrapped on the second core wire to form the second core wire group. Fourteen wires are twisted with the second core wire group as the center. A third core wire is formed, and the third tape layer is wrapped on the third core wire to form a third core wire group. The tinned copper braiding layer, the aluminum foil layer and the PUR outer layer are sequentially covered on the third core wire Group on.
作为本实用新型的一种改进,所述电线包括由多根导体绞合而成的线芯和包覆在线芯上的TPE绝缘层。As an improvement of the utility model, the electric wire includes a wire core formed by twisting a plurality of conductors and a TPE insulating layer covering the wire core.
作为本实用新型的一种改进,所述TPE绝缘层的厚度为1.6~1.8mm。As an improvement of the utility model, the thickness of the TPE insulating layer is 1.6-1.8 mm.
作为本实用新型的一种改进,所述PUR外被层的厚度为12.4~13mm。As an improvement of the utility model, the thickness of the PUR outer coating is 12.4-13 mm.
作为本实用新型的一种改进,所述包带层的厚度为0.3~0.4mm。As an improvement of the utility model, the thickness of the wrapping layer is 0.3-0.4 mm.
作为本实用新型的一种改进,所述镀锡铜编织层的厚度为0.2~0.3mm。As an improvement of the utility model, the thickness of the tinned copper braiding layer is 0.2-0.3 mm.
作为本实用新型的一种改进,所述铝箔层的厚度为0.1~0.2mm。。As an improvement of the utility model, the thickness of the aluminum foil layer is 0.1-0.2 mm. .
本实用新型的有益效果为:本实用新型结构设计巧妙,合理采用分层结构将多股电线分层绞合,利于快速区分线的类型,给连接使用带来方便。而且具有多层包带层,保护效果更好,并同时依次包覆有镀锡铜编织层、铝箔层和PUR外被层,通过镀锡铜编织层和铝箔层进行隔离,屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰,利于广泛推广使用。The beneficial effects of the utility model are as follows: the utility model has an ingenious structural design, rationally adopts a layered structure to layer and twist multi-strand wires, which is beneficial to quickly distinguishing types of wires and brings convenience to connection and use. And it has a multi-layer wrapping layer, which has better protection effect, and is covered with tinned copper braid layer, aluminum foil layer and PUR outer layer in turn at the same time, and is isolated by tinned copper braid layer and aluminum foil layer, with good shielding effect and effective Improve anti-radiation and anti-interference capabilities, reduce external interference, and facilitate widespread use.
下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
参见图1,本实施例提供的一种聚氨酯带屏蔽机器人电缆,其包括二十五股电线1、第一包带层2、第二包带层3、第三包带层4、镀锡铜编织层5、铝箔层6和PUR外被层7,三股电线1相绞合形成第一芯线,第一包带层2包覆在第一芯线上,形成第一芯线组,八股电线1以第一芯线组为中心相绞合形成第二芯线,第二包带层3包覆在第二芯线上,形成第二芯线组,十四股电线1以第二芯线组为中心相绞合形成第三芯线,第三包带层4包覆在第三芯线上,形成第三芯线组,所述镀锡铜编织层5、铝箔层6和PUR外被层7依次包覆在第三芯线组上。设有第一包带层2、第二包带层3和第三包带层4,不仅实现分层结构将多股电线1分层绞合,利于快速区分线的类型,给连接使用带来方便,还能增强整体抗拉扯性能,还能提升外观的圆整性;包覆有镀锡铜编织层5、铝箔层6和PUR外被层7,通过镀锡铜编织层5和铝箔层6进行隔离,屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰。PUR外被层7具有较好的耐油性、耐化学性和耐磨等性能,韧性好,抗撕拉,大大延长电缆的使用寿命。Referring to Fig. 1, a kind of polyurethane tape shielding robot cable provided by the present embodiment includes twenty-five strands of electric wires 1, a first tape layer 2, a second tape layer 3, a third tape layer 4, tinned copper Braiding layer 5, aluminum foil layer 6 and PUR outer covering layer 7, three wires 1 are twisted to form the first core wire, the first tape layer 2 is wrapped on the first core wire to form the first core wire group, eight-strand wire 1 The second core wire is formed by twisting with the first core wire group as the center, and the second tape layer 3 is wrapped on the second core wire to form the second core wire group. The group is twisted at the center to form the third core wire, and the third tape layer 4 is wrapped on the third core wire to form the third core wire group. The tinned copper braiding layer 5, the aluminum foil layer 6 and the PUR outer coating Layer 7 is sequentially coated on the third core wire group. The first tape layer 2, the second tape layer 3 and the third tape layer 4 are provided, which not only realizes the layered structure and twists the multi-strand wires 1 layer by layer, but also helps to quickly distinguish the types of wires, bringing great benefits to the connection and use. Convenient, can also enhance the overall anti-pull performance, and can also improve the roundness of the appearance; coated with tinned copper braiding layer 5, aluminum foil layer 6 and PUR outer layer 7, through the tinned copper braiding layer 5 and aluminum foil layer 6 Isolation, good shielding effect, effectively improve anti-radiation and anti-interference ability, and reduce external interference. The PUR outer layer 7 has good oil resistance, chemical resistance and wear resistance, good toughness, tear resistance, and greatly prolongs the service life of the cable.
具体的,所述电线包括由多根导体绞合而成的线芯和包覆在线芯上的TPE绝缘层。所述TPE绝缘层的厚度为1.6~1.8mm,优选为1.7mm。所述PUR外被层7的厚度为12.4~13mm,优选为12.7mm。所述包带层的厚度为0.3~0.4mm,优选为0.35mm。所述镀锡铜编织层5的厚度为0.2~0.3mm,优选为0.25mm。所述铝箔层6的厚度为0.1~0.2mm,优选为0.15mm。Specifically, the electric wire includes a wire core formed by twisting multiple conductors and a TPE insulating layer covering the wire core. The thickness of the TPE insulating layer is 1.6-1.8mm, preferably 1.7mm. The thickness of the PUR outer coating layer 7 is 12.4-13 mm, preferably 12.7 mm. The thickness of the wrapping layer is 0.3-0.4 mm, preferably 0.35 mm. The thickness of the tinned copper braiding layer 5 is 0.2-0.3 mm, preferably 0.25 mm. The thickness of the aluminum foil layer 6 is 0.1-0.2 mm, preferably 0.15 mm.
较佳的,为进一步提升耐磨和抗拉效果,在所述PUR外被层7的外表面设有多条沿其轴向方向延伸的凸条(图中未示)。凸条能增强抗拉性能,而且在使用时,是凸条先与其它物品或基面相接触,避免与PUR外被层7直接接触,提升使用寿命。另外还在该凸条内嵌有接地线。将接地线的一端与镀锡铜编织层5相连接,另一端接地,更能提升屏蔽效果,抗干扰能力强。还可以在所述PUR外被层7的外表面包覆有纤维编织层。PUR外被层7不受或少受各种光,热、潮、低温、酸碱气体等的侵蚀和外界机械力的损伤,确保电电缆的安全运行。为提升PUR外被层7与纤维编织层的配合效果,在PUR外被层7的外表面布满能卡入所述纤维编织层的网孔的凸点。Preferably, in order to further improve the effect of wear resistance and tensile resistance, a plurality of convex lines (not shown in the figure) extending along the axial direction are provided on the outer surface of the PUR outer coating layer 7 . The convex strips can enhance the tensile performance, and when in use, the convex strips are in contact with other objects or the base surface first, so as to avoid direct contact with the PUR outer coating layer 7 and improve the service life. In addition, a grounding wire is embedded in the protrusion. Connecting one end of the grounding wire to the tinned copper braid 5 and grounding the other end can further improve the shielding effect and enhance the anti-interference ability. It is also possible to cover the outer surface of the PUR outer coating layer 7 with a fiber braided layer. The PUR outer coating layer 7 is not or less affected by various light, heat, tide, low temperature, acid and alkali gases, etc., and damage by external mechanical force, so as to ensure the safe operation of the electric cable. In order to enhance the cooperation effect between the PUR outer layer 7 and the fiber braided layer, the outer surface of the PUR outer layer 7 is covered with bumps that can be snapped into the meshes of the fiber braided layer.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它结构的电线电缆,均在本实用新型保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model. As described in the above embodiments of the utility model, wires and cables of other structures obtained by adopting the same or similar structure are all within the protection scope of the utility model.
Claims (7)
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| CN201820428461.2U CN208225543U (en) | 2018-03-28 | 2018-03-28 | Polyurethane tape shields robot cable |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110931157A (en) * | 2019-12-24 | 2020-03-27 | 常熟市景弘盛通信科技股份有限公司 | Novel cable |
| CN115064317A (en) * | 2022-06-27 | 2022-09-16 | 安徽纵横高科电缆股份有限公司 | Control and signal composite cable for railway passenger car connector |
-
2018
- 2018-03-28 CN CN201820428461.2U patent/CN208225543U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110931157A (en) * | 2019-12-24 | 2020-03-27 | 常熟市景弘盛通信科技股份有限公司 | Novel cable |
| CN115064317A (en) * | 2022-06-27 | 2022-09-16 | 安徽纵横高科电缆股份有限公司 | Control and signal composite cable for railway passenger car connector |
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Address after: No. 605 Xiecao Road, Xiegang Town, Dongguan City, Guangdong Province 523000 Patentee after: DONGGUAN YONGSHENG CABLES TECHNOLOGY CO.,LTD. Country or region after: China Address before: 523000, No.1, Hengjie Sanxiang, Xiniupi Dayuandi Road, Dalang Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN YONGSHENG CABLES TECHNOLOGY CO.,LTD. Country or region before: China |
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