CN208225591U - Hybrid electric motor band shields connecting cable - Google Patents

Hybrid electric motor band shields connecting cable Download PDF

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Publication number
CN208225591U
CN208225591U CN201820429981.5U CN201820429981U CN208225591U CN 208225591 U CN208225591 U CN 208225591U CN 201820429981 U CN201820429981 U CN 201820429981U CN 208225591 U CN208225591 U CN 208225591U
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aluminum foil
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pur
tinned copper
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刘永强
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Dongguan Yongsheng Cables Technology Co ltd
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Dongguan Yongsheng Wire Technology Co Ltd
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Abstract

本实用新型公开了一种混合电机带屏蔽连接电缆,其包括胶条、四股电源线、两股信号线、包带层、镀锡铜编织层、铝箔层和PUR外被层,所述信号线包括两股信号导线和包覆在两股信号导线上的铝箔外被;本实用新型结构设计巧妙、合理,加设有胶条,不仅增强整体抗拉扯性能,还能提升外观的圆整性;在芯线上依次包覆有包带层、镀锡铜编织层、铝箔层和PUR外被层,通过镀锡铜编织层和铝箔层进行隔离,屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰,并且通过包带层和PUR外被层对电源线和信号线进行包覆保护,具有较好的耐油性、耐化学性和耐磨等性能,韧性好,抗撕拉,大大延长电缆的使用寿命,利于广泛推广使用。

The utility model discloses a shielded connection cable for a hybrid motor, which comprises rubber strips, four power lines, two signal lines, a tape layer, a tinned copper braid layer, an aluminum foil layer and a PUR outer covering layer. The signal line Including two strands of signal wires and an aluminum foil covering on the two strands of signal wires; the utility model has an ingenious and reasonable structural design, and is equipped with rubber strips, which not only enhances the overall anti-pull performance, but also improves the roundness of the appearance; The core wire is covered with a tape layer, a tinned copper braid layer, an aluminum foil layer and a PUR outer layer in sequence, and is isolated by a tinned copper braid layer and an aluminum foil layer, which has a good shielding effect and effectively improves the anti-radiation and anti-interference capabilities , reduce external interference, and protect the power line and signal line through the tape layer and the PUR outer layer, which has good oil resistance, chemical resistance and wear resistance, good toughness, tear resistance, greatly The service life of the cable is prolonged, which is conducive to widespread popularization and use.

Description

混合电机带屏蔽连接电缆Hybrid motors with shielded connection cables

技术领域technical field

本实用新型涉及电线电缆技术领域,具体涉及一种混合电机带屏蔽连接电缆。The utility model relates to the technical field of wires and cables, in particular to a shielded connection cable for a hybrid motor.

背景技术Background technique

电线电缆行业虽然只是一个配套行业,却占据着中国电工行业1/4的产值。它产品种类众多,应用范围十分广泛,涉及到电力、建筑、通信、制造等行业,与国民经济的各个部门都密切相关。电线电缆还被称为国民经济的“动脉”与“神经”,是输送电能、传递信息和制造各种电机、仪器、仪表,实现电磁能量转换所不可缺少的基础性器材,是未来电气化、信息化社会中必要的基础产品。Although the wire and cable industry is only a supporting industry, it accounts for 1/4 of the output value of China's electrical industry. It has a wide variety of products and a wide range of applications, involving industries such as electric power, construction, communications, and manufacturing, and is closely related to various sectors of the national economy. Wires and cables are also known as the "arteries" and "nerves" of the national economy. They are indispensable basic equipment for transmitting electric energy, transmitting information, manufacturing various motors, instruments, and meters, and realizing electromagnetic energy conversion. Basic products necessary in a modernized society.

现有常用的混合步进电机的连接线通常由导电铜芯和绝缘层组成。众所周知,这种结构的电线在通电时本身会产生电磁波辐射,同时其本身也会被其它电子组件的电磁波所干扰,以致在使用过程中常因电磁波干扰而影响混合步进电机的正常工作。即其抗干扰性差,容易受外界影响,影响到信号的传输。而且其的抗拉扯性能欠佳。The connecting wires of the conventional hybrid stepping motors usually consist of a conductive copper core and an insulating layer. As we all know, wires with this structure will generate electromagnetic radiation when they are energized, and at the same time, they will also be interfered by electromagnetic waves from other electronic components, so that the normal operation of the hybrid stepping motor is often affected by electromagnetic interference during use. That is, its anti-interference is poor, and it is easily affected by the outside world, which affects the transmission of signals. And its anti-pull performance is poor.

实用新型内容Utility model content

针对上述不足,本实用新型的目的在于,提供一种屏蔽效果好,抗干扰性强,且抗拉扯,使用寿命长的混合电机带屏蔽连接电缆。In view of the above shortcomings, the purpose of this utility model is to provide a hybrid motor with a shielded connection cable with good shielding effect, strong anti-interference, anti-pull, and long service life.

为实现上述目的,本实用新型所提供的技术方案是:一种混合电机带屏蔽连接电缆,其包括胶条、四股电源线、两股信号线、包带层、镀锡铜编织层、铝箔层和PUR外被层,四股电源线分为两组对称分布在胶条的上、下位置以及两股信号线对称分别在胶条的左、右位置,并以胶条为中心相绞合形成的芯线,所述包带层、镀锡铜编织层、铝箔层和PUR外被层依次包覆在芯线上;所述信号线包括两股信号导线和包覆在两股信号导线上的铝箔外被。In order to achieve the above purpose, the technical solution provided by the utility model is: a hybrid motor with a shielded connection cable, which includes rubber strips, four power lines, two signal lines, a tape layer, a tinned copper braid layer, and an aluminum foil layer And the PUR outer layer, the four-strand power line is divided into two groups symmetrically distributed on the upper and lower positions of the rubber strip, and the two signal lines are symmetrically located on the left and right positions of the rubber strip, and are twisted with the rubber strip as the center. The core wire, the tape layer, the tinned copper braid layer, the aluminum foil layer and the PUR outer layer are sequentially coated on the core wire; the signal wire includes two signal wires and the aluminum foil coated on the two signal wires Outer quilt.

作为本实用新型的一种改进,所述信号导线包括信号导体和包覆在信号导体上的TPE绝缘层。As an improvement of the present invention, the signal wire includes a signal conductor and a TPE insulating layer covering the signal conductor.

作为本实用新型的一种改进,所述电源线包括电源导体和包覆在电源导体上的TPE绝缘层。As an improvement of the utility model, the power cord includes a power conductor and a TPE insulating layer covering the power conductor.

作为本实用新型的一种改进,所述PUR外被层的厚度为10.2~10.8mm。As an improvement of the utility model, the thickness of the PUR outer coating layer is 10.2-10.8mm.

作为本实用新型的一种改进,所述包带层的厚度为0.3~0.4mm。As an improvement of the utility model, the thickness of the wrapping layer is 0.3-0.4 mm.

作为本实用新型的一种改进,所述镀锡铜编织层的厚度为0.2~0.3mm。As an improvement of the utility model, the thickness of the tinned copper braiding layer is 0.2-0.3 mm.

作为本实用新型的一种改进,所述铝箔层的厚度为0.1~0.2mm。As an improvement of the utility model, the thickness of the aluminum foil layer is 0.1-0.2 mm.

作为本实用新型的一种改进,所述PUR外被层的外表面设有多条沿其轴向方向延伸的凸条,该凸条内嵌有接地线。将接地线的一端与镀锡铜编织层相连接,另一端接地,更能提升屏蔽效果,抗干扰能力强。As an improvement of the present utility model, the outer surface of the PUR outer coating layer is provided with a plurality of protruding lines extending along its axial direction, and the protruding lines are embedded with grounding wires. Connect one end of the ground wire to the tinned copper braid, and the other end to ground, which can improve the shielding effect and has strong anti-interference ability.

本实用新型的有益效果为:本实用新型结构设计巧妙、合理,加设有胶条,不仅增强整体抗拉扯性能,还能提升外观的圆整性;在芯线上依次包覆有包带层、镀锡铜编织层、铝箔层和PUR外被层,通过镀锡铜编织层和铝箔层进行隔离,屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰,并且通过包带层和PUR外被层对电源线和信号线进行包覆保护,具有较好的耐油性、耐化学性和耐磨等性能,韧性好,抗撕拉,大大延长电缆的使用寿命,利于广泛推广使用。The beneficial effects of the utility model are: the utility model has an ingenious and reasonable structural design, and the addition of rubber strips not only enhances the overall anti-pull performance, but also improves the roundness of the appearance; the core wire is coated with a tape layer in turn , Tinned copper braiding layer, aluminum foil layer and PUR outer layer, separated by tinned copper braiding layer and aluminum foil layer, the shielding effect is good, effectively improving the anti-radiation and anti-interference ability, reducing external interference, and through the wrapping layer and The PUR outer layer protects the power line and signal line. It has good oil resistance, chemical resistance and wear resistance. It has good toughness and tear resistance, which greatly prolongs the service life of the cable and is conducive to widespread use.

下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

参见图1,本实施例提供的一种混合电机带屏蔽连接电缆,其包括胶条1、四股电源线2、两股信号线3、包带层4、镀锡铜编织层5、铝箔层6和PUR外被层7,四股电源线2分为两组对称分布在胶条1的上、下位置以及两股信号线3对称分别在胶条1的左、右位置,并以胶条1为中心相绞合形成的芯线,所述包带层4、镀锡铜编织层5、铝箔层6和PUR外被层7依次包覆在芯线上。加设有胶条1,不仅增强整体抗拉扯性能,还能提升外观的圆整性;在芯线上依次包覆有包带层4、镀锡铜编织层5、铝箔层6和PUR外被层7,通过镀锡铜编织层5和铝箔层6进行隔离,屏蔽效果好,有效提升抗辐射及抗干扰能力,减少外界干扰,并且通过包带层4和PUR外被层7对电源线2和信号线3进行包覆保护,具有较好的耐油性、耐化学性和耐磨等性能,韧性好,抗撕拉,大大延长电缆的使用寿命。Referring to Fig. 1, a shielded connection cable for a hybrid motor provided in this embodiment includes a rubber strip 1, four power lines 2, two signal lines 3, a tape layer 4, a tinned copper braid layer 5, and an aluminum foil layer 6 and the PUR outer layer 7, the four power lines 2 are divided into two groups and distributed symmetrically on the upper and lower positions of the rubber strip 1, and the two signal lines 3 are symmetrically located on the left and right positions of the rubber strip 1 respectively, and the rubber strip 1 is used as the For a core wire formed by twisting the center phase, the tape layer 4, tinned copper braid layer 5, aluminum foil layer 6 and PUR outer coating layer 7 are sequentially covered on the core wire. The rubber strip 1 is added, which not only enhances the overall anti-tear performance, but also improves the roundness of the appearance; the core wire is covered with a tape layer 4, a tinned copper braid layer 5, an aluminum foil layer 6 and a PUR sheath in sequence Layer 7, isolated by tinned copper braid layer 5 and aluminum foil layer 6, has good shielding effect, effectively improves anti-radiation and anti-interference ability, reduces external interference, and connects power line 2 through tape layer 4 and PUR outer layer 7 It is covered and protected with the signal line 3, has good oil resistance, chemical resistance and wear resistance, good toughness, tear resistance, and greatly prolongs the service life of the cable.

所述信号线3包括两股信号导线31和包覆在两股信号导线31上的铝箔外被32。加设有铝箔外被32,进一步提升提升屏蔽效果,抗干扰能力强。The signal wire 3 includes two strands of signal conductors 31 and an outer jacket 32 of aluminum foil covering the two strands of signal conductors 31 . An aluminum foil outer quilt 32 is added to further enhance the shielding effect and have strong anti-interference ability.

具体的,所述信号导线31包括信号导体和包覆在信号导体上的TPE绝缘层。所述电源线2包括电源导体和包覆在电源导体上的TPE绝缘层。所述PUR外被层7的厚度为10.2~10.8mm,优选为10.5 mm。所述包带层4的厚度为0.3~0.4mm,优选为0.35 mm。所述镀锡铜编织层5的厚度为0.2~0.3mm,优选为0.25mm。所述铝箔层6的厚度为0.1~0.2mm,优选为0.15mm。Specifically, the signal wire 31 includes a signal conductor and a TPE insulating layer covering the signal conductor. The power cord 2 includes a power conductor and a TPE insulating layer covering the power conductor. The thickness of the PUR outer coating layer 7 is 10.2-10.8 mm, preferably 10.5 mm. The thickness of the wrapping layer 4 is 0.3-0.4 mm, preferably 0.35 mm. The thickness of the tinned copper braiding layer 5 is 0.2-0.3 mm, preferably 0.25 mm. The thickness of the aluminum foil layer 6 is 0.1-0.2 mm, preferably 0.15 mm.

较佳的,为进一步提升耐磨和抗拉效果,在所述PUR外被层7的外表面设有多条沿其轴向方向延伸的凸条(图中未示)。凸条能增强抗拉性能,而且在使用时,是凸条先与其它物品或基面相接触,避免与PUR外被层7直接接触,提升使用寿命。另外还在该凸条内嵌有接地线。将接地线的一端与镀锡铜编织层5相连接,另一端接地,更能提升屏蔽效果,抗干扰能力强。另外,也可以在所述PUR外被层7上设有缠绕在其外表面上的螺旋状凸条,整体呈弹簧状套设在PUR外被层7上。螺旋状凸条能提升耐磨性和抗拉扯性,且不影响柔韧性,较佳的,也在还在螺旋状凸条内嵌有接地线。将接地线的一端与镀锡铜编织层5相连接,另一端接地,更能提升屏蔽效果,抗干扰能力强。Preferably, in order to further improve the effect of wear resistance and tensile resistance, a plurality of convex lines (not shown in the figure) extending along the axial direction are provided on the outer surface of the PUR outer coating layer 7 . The convex strips can enhance the tensile performance, and when in use, the convex strips are in contact with other objects or the base surface first, so as to avoid direct contact with the PUR outer coating layer 7 and improve the service life. In addition, a grounding wire is embedded in the protrusion. Connecting one end of the grounding wire to the tinned copper braid 5 and grounding the other end can further improve the shielding effect and enhance the anti-interference ability. In addition, the PUR outer coating layer 7 may also be provided with spiral convex strips wound on its outer surface, and the whole is sheathed on the PUR outer coating layer 7 in the shape of a spring. The spiral convex strips can improve wear resistance and pull resistance without affecting flexibility. Preferably, a grounding wire is also embedded in the spiral convex strips. Connecting one end of the grounding wire to the tinned copper braid 5 and grounding the other end can further improve the shielding effect and enhance the anti-interference ability.

较佳的,本实用新型伺服电机连接电缆还可以在铝箔层6和PUR外被层7之间设有一条横截面外形轮廓为方形的钢丝,该钢线沿PUR外被层7的轴向方向延伸。加设有钢丝,在增强抗拉性能的同时,也方便在扯动钢丝时,快速剥开PUR外被层,给接线工序带来便利。当然,也可以在PUR外被层7的外表面包覆有涤纶纤维编织层,保护PUR外被层7不受或少受各种光、热、潮、低温、酸碱气体等的侵蚀和外界机械力的损伤,确保电缆在恶劣环境的安全运行,进一步延长使用寿命。为提升PUR外被层7与涤纶纤维编织层的配合效果,在PUR外被层7的外表面布满能卡入所述涤纶纤维编织层的网孔的凸点。Preferably, the utility model servo motor connection cable can also be provided with a steel wire with a square cross-sectional profile between the aluminum foil layer 6 and the PUR outer layer 7, and the steel wire is along the axial direction of the PUR outer layer 7. extend. The steel wire is added to enhance the tensile performance, and it is also convenient to quickly peel off the PUR outer layer when pulling the steel wire, which brings convenience to the wiring process. Of course, it is also possible to cover the outer surface of the PUR outer layer 7 with a polyester fiber braided layer to protect the PUR outer layer 7 from or less affected by various light, heat, tide, low temperature, acid-base gas, etc. and the external environment. Mechanical damage ensures the safe operation of the cable in harsh environments and further prolongs the service life. In order to improve the cooperation effect between the PUR outer layer 7 and the polyester fiber braided layer, the outer surface of the PUR outer layer 7 is covered with bumps that can be snapped into the meshes of the polyester fiber braided layer.

根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它结构的电线电缆,均在本实用新型保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model. As described in the above embodiments of the utility model, wires and cables of other structures obtained by adopting the same or similar structure are all within the protection scope of the utility model.

Claims (7)

1.一种混合电机带屏蔽连接电缆,其特征在于,其包括胶条、四股电源线、两股信号线、包带层、镀锡铜编织层、铝箔层和PUR外被层,四股电源线分为两组对称分布在胶条的上、下位置以及两股信号线对称分别在胶条的左、右位置,并以胶条为中心相绞合形成的芯线,所述包带层、镀锡铜编织层、铝箔层和PUR外被层依次包覆在芯线上;所述信号线包括两股信号导线和包覆在两股信号导线上的铝箔外被。1. A hybrid motor band shielded connecting cable, characterized in that it comprises rubber strips, four strands of power wires, two strands of signal wires, a tape layer, a tinned copper braid, an aluminum foil layer and a PUR outer layer, and four strands of power wires It is divided into two groups of core wires that are symmetrically distributed on the upper and lower positions of the rubber strip and two signal lines are symmetrically located on the left and right positions of the rubber strip, and are twisted with the rubber strip as the center. The tinned copper braiding layer, the aluminum foil layer and the PUR sheathing layer are sequentially covered on the core wire; the signal wire includes two strands of signal wires and an outer sheath of aluminum foil wrapped on the two strands of signal wires. 2.根据权利要求1所述的混合电机带屏蔽连接电缆,其特征在于:所述电源线包括电源导体和包覆在电源导体上的TPE绝缘层。2. The hybrid electric motor with shielded connection cable according to claim 1, characterized in that: the power cord comprises a power conductor and a TPE insulating layer covering the power conductor. 3.根据权利要求1所述的混合电机带屏蔽连接电缆,其特征在于:所述PUR外被层的厚度为10.2~10.8mm。3. The shielded connection cable for hybrid motors according to claim 1, characterized in that: the thickness of the PUR outer coating is 10.2-10.8 mm. 4.根据权利要求1所述的混合电机带屏蔽连接电缆,其特征在于:所述包带层的厚度为0.3~0.4mm。4. The hybrid electric motor with shield connection cable according to claim 1, characterized in that: the thickness of the wrapping layer is 0.3-0.4mm. 5.根据权利要求1所述的混合电机带屏蔽连接电缆,其特征在于:所述镀锡铜编织层的厚度为0.2~0.3mm。5. The hybrid electric motor with shield connection cable according to claim 1, characterized in that: the thickness of the tinned copper braiding layer is 0.2-0.3mm. 6.根据权利要求1所述的混合电机带屏蔽连接电缆,其特征在于:所述铝箔层的厚度为0.1~0.2mm。6. The hybrid electric motor with shield connection cable according to claim 1, characterized in that: the thickness of the aluminum foil layer is 0.1-0.2mm. 7.根据权利要求1-6中任意一项所述的混合电机带屏蔽连接电缆,其特征在于:所述PUR外被层的外表面设有多条沿其轴向方向延伸的凸条,该凸条内嵌有接地线。7. The hybrid motor with shielded connection cable according to any one of claims 1-6, characterized in that: the outer surface of the PUR outer layer is provided with a plurality of convex strips extending along its axial direction, the A grounding wire is embedded in the protruding strip.
CN201820429981.5U 2018-03-28 2018-03-28 Hybrid electric motor band shields connecting cable Expired - Fee Related CN208225591U (en)

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CN201820429981.5U CN208225591U (en) 2018-03-28 2018-03-28 Hybrid electric motor band shields connecting cable

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Application Number Priority Date Filing Date Title
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CN208225591U true CN208225591U (en) 2018-12-11

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Address after: No. 605 Xiecao Road, Xiegang Town, Dongguan City, Guangdong Province 523000

Patentee after: DONGGUAN YONGSHENG CABLES TECHNOLOGY CO.,LTD.

Country or region after: China

Address before: 523000, No.1, Hengjie Sanxiang, Xiniupi Dayuandi Road, Dalang Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN YONGSHENG CABLES TECHNOLOGY CO.,LTD.

Country or region before: China

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181211