CN208213512U - Elastic wheel steelwork spray-painting production line - Google Patents
Elastic wheel steelwork spray-painting production line Download PDFInfo
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- CN208213512U CN208213512U CN201820318039.1U CN201820318039U CN208213512U CN 208213512 U CN208213512 U CN 208213512U CN 201820318039 U CN201820318039 U CN 201820318039U CN 208213512 U CN208213512 U CN 208213512U
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- steelwork
- elastic wheel
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Abstract
The utility model discloses a kind of elastic wheel steelwork spray-painting production lines, including the scouring station for being wiped to elastic wheel steelwork, for carrying out the first spray station of primer spray to elastic wheel steelwork, drying station for elastic wheel steelwork to be dried, the first polishing station for polishing elastic wheel steelwork, for carrying out the second spray station of topcoating to elastic wheel steelwork and elastic wheel steelwork being delivered to scouring station, first spray station, drying station, the transportation system of first polishing station and the second spray station.The elastic wheel steelwork spray-painting production line of the utility model can greatly improve the painting efficiency and surface coating quality of elastic wheel steelwork, meet domestic and international customer demand, and have many advantages, such as that production environment is good, no pollution to the environment.
Description
Technical field
The utility model belongs to wheel protective coating technical field, specifically, the utility model relates to a kind of elastic vehicles
Take turns steelwork spray-painting production line.
Background technique
Domestic and international low-floor tramcar is as the important component of urban track traffic by more and more at present
Concern, the advantages such as damping, noise reduction, pollution-free, beautiful, comfortable will become urban track traffic developing direction.
Elastic wheel is the important component of low-floor tramcar, for anti-corrosion and aesthetic, elastic wheel table
Face needs to do surface spray treatment.Existing elastic wheel is mostly to spray or brush by hand after assembling, and coating quality is poor, low efficiency
Under.It there is no in the prior art and system, pipeline system batch coating production and its work formed to elastic wheel steelwork coating
Skill.
Utility model content
The utility model aims to solve at least one of the technical problems existing in the prior art.For this purpose, the utility model mentions
For a kind of elastic wheel steelwork spray-painting production line, it is therefore an objective to improve the painting efficiency of elastic wheel steelwork.
To achieve the goals above, the technical solution that the utility model is taken are as follows: elastic wheel steelwork spray-painting production line,
Including cleaning station, for carrying out the of primer spray to elastic wheel steelwork for what is wiped to elastic wheel steelwork
One spray station, the drying station for elastic wheel steelwork to be dried, for beating elastic wheel steelwork
First polishing station of mill, for carrying out the second spray station of topcoating to elastic wheel steelwork and by elastic wheel steel
Product is delivered to the delivery system for cleaning station, the first spray station, drying station, the first polishing station and the second spray station
System.
The scouring station, which is equipped with, cleans room.
First spray station is equipped with the first paint spray booth, and the first paint spray booth is dry spray booth.
First spray station is equipped with the first levelling room, after the completion of elastic wheel steelwork primer spray, the conveying
Elastic wheel steelwork is delivered in the first levelling room by system.
Flow time of the elastic wheel steelwork in first levelling room is 7~14 minutes.
The drying station is equipped with drying room.
The first polishing station is equipped with the first grinding chamber.
Second spray station is equipped with the second paint spray booth, and the second paint spray booth is dry spray booth.
Second spray station is equipped with the second levelling room, after the completion of elastic wheel steelwork topcoating, the conveying
Elastic wheel steelwork is delivered in the second levelling room by system.
Flow time of the elastic wheel steelwork in second levelling room is 7~14 minutes.
The elastic wheel steelwork spray-painting production line of the utility model, can greatly improve the coating of elastic wheel steelwork
Production efficiency and surface coating quality meet domestic and international customer demand, and good, no pollution to the environment etc. with production environment
Advantage.
Detailed description of the invention
This specification includes the following drawings, and shown content is respectively:
Fig. 1 is the structural schematic diagram of the utility model elastic wheel steelwork spray-painting production line；
In the figure, it is marked as 1, loading and unloading station；2, room is cleaned；3, the first paint spray booth；4, drying room；5, the first grinding chamber；
6, the second paint spray booth；7, the first levelling room；8, the second levelling room；9, transportation system；10, the second grinding chamber.
Specific embodiment
Below against attached drawing, by the description of the embodiment, making to specific embodiment of the present utility model further detailed
Thin explanation, it is therefore an objective to help those skilled in the art to have the utility model design of the utility model, technical solution completeer
Whole, accurate and deep understanding, and facilitate its implementation.
As shown in Figure 1, the utility model provides a kind of elastic wheel steelwork spray-painting production line, including loading and unloading station
1, station is cleaned, for carrying out the first of primer spray to elastic wheel steelwork for what is wiped to elastic wheel steelwork
Spray station, the drying station for elastic wheel steelwork to be dried, for polishing elastic wheel steelwork
The first polishing station, for carrying out the second spray station of topcoating to elastic wheel steelwork and by elastic wheel steel
Part is delivered to the transportation system 9 for cleaning station, the first spray station, drying station, the first polishing station and the second spray station.
Specifically, as shown in Figure 1, loading and unloading station 1 is located at cleans between station and the second spray station, elastic wheel
Steelwork is placed in transportation system 9 at loading and unloading station 1, realizes feeding, and transportation system 9 is first by elastic wheel steelwork
It is first delivered to scouring station, after cleaning to elastic wheel steelwork, elastic wheel steelwork is delivered to by transportation system 9
Primer spray is carried out at first spray station, after to elastic wheel steelwork primer spray, transportation system 9 is by elastic wheel steel
Product is delivered at drying station and is dried, and after drying to elastic wheel steelwork, transportation system 9 is by elastic wheel
Steelwork is delivered at the first polishing station and polishes, and after polishing elastic wheel steelwork, transportation system 9 is by bullet
Property wheel steelwork be delivered at the second spray station progress topcoating, it is defeated after to elastic wheel steelwork topcoating
It send system 9 that elastic wheel steelwork is delivered at drying station to dry again, be tied being dried to elastic wheel steelwork
Elastic wheel steelwork is delivered at the first polishing station again and is polished or repaired, finally conveys by Shu Hou, transportation system 9
Elastic wheel steelwork is delivered to loading and unloading station 1 by system 9, carries out blanking, or be recycled to upper line procedures according to process requirement.
Room 2 is cleaned as shown in Figure 1, cleaning station and being equipped with, the structure for cleaning room 2 is as well known in the skilled person
Like that.Transportation system 9, which passes through, cleans room 2, and elastic wheel steelwork is delivered to and cleans in room 2 by transportation system 9, then by artificial
The surface quality of elastic wheel steelwork is checked, elastic wheel steelwork clean and by elastic wheel steelwork
On non-spraying region covered.It cleans room 2 and is equipped with ventilation opening and induced draft fans, be equipped with shutter in ventilation opening, pass through
Ventilation opening supplement cleans the natural wind in room 2.Since abrasive cleaner need to be used when cleaning to elastic wheel steelwork, because
The exhaust gas generated when cleaning is directly discharged to clean outside room 2 by this by induced draft fans, it is ensured that has good production environment.
Preferably, cleaning the exhausting air quantity Q=12500m when induced draft fans operation being arranged on room 23/ h, ventilation effect
Fruit is good.
As shown in Figure 1, clean station and the first spray station be it is positioned opposite, the first spray station is equipped with the first paint spray booth
3, the first paint spray booth 3 is preferably dry spray booth, the structure of the first paint spray booth 3 as well known in the skilled person that
Sample.Transportation system 9 passes through the first paint spray booth 3, and elastic wheel steelwork is delivered in the first paint spray booth 3 by transportation system 9, then
Primer spray is carried out to by the surface spraying area of elastic wheel steelwork.Using dry spray booth, Operation and Maintenance is simple, without special
Industry personnel, space occupied is small, saves construction area, and no need to consume water, also generates without waste water, no need to consume chemical agents, to ring
Border is pollution-free.
First paint spray booth 3 is equipped with independent a set of purifying air-feeding system and air-conditioner wind in workshop is sent into paint spray booth's top static pressure
The mode of room is additionally provided with the second level dry paint-fog filter device for capturing and filtering coating cloud, second level dry type in the first paint spray booth 3
Paint mist filtering device is made of baffle plate mist eliminator and monofilament filter, constitutes secondary filtration.Baffle plate mist eliminator is labyrinth
The baffle plate of formula structure, baffle plate mist eliminator once filter coating cloud, and monofilament filter carries out secondary filter to coating cloud.Palm fibre
Silk filter has the monofilament net for being filtered to coating cloud, and the thickness of monofilament net is preferably 50mm, and monofilament net is coarse, filtering
Than more thoroughly, the filter efficiency to coating cloud can be greatly improved.
First paint spray booth 3 is equipped with induced draft fans and activated carbon adsorption catalytic combustion system, and induced draft fans and active carbon are inhaled
Attached catalytic combustion system is connected, and the paint exhaust gas generated when induced draft fans are for by spray painting operation is pumped into activated carbon adsorption catalysis
In burner, activated carbon adsorption catalytic combustion system purifies paint exhaust gas, carries out environmental protection treatment, avoids producing environment
Raw pollution.The processing air quantity of activated carbon adsorption catalytic combustion system is preferably 25000m3/h。
As shown in Figure 1, the first spray station is additionally provided with the first levelling room 7, after the completion of elastic wheel steelwork primer spray,
Elastic wheel steelwork is delivered in the first levelling room 7 by transportation system 9, and the structure of the first levelling room 7 is such as art technology
As well known to personnel.Transportation system 9 passes through the first levelling room 7, and the first levelling room 7 is connect with the first paint spray booth 3, to bullet
After property wheel steelwork spray-applied primer, elastic wheel steelwork is delivered in the first levelling room 7 by transportation system 9, elastic wheel
Steelwork static a period of time in the first levelling room 7 carries out levelling, to improve coating quality.Preferably, elastic wheel
Flow time of the steelwork in the first levelling room 7 is 7~14 minutes, i.e. elastic wheel steelwork is quiet in the first levelling room 7
Only 7~14 minutes, as elastic wheel steelwork can static 7 minutes in the first levelling room 7,8 minutes, 9 minutes, 10 minutes,
11 minutes, 12 minutes, 13 minutes or 14 minutes.
As shown in Figure 1, drying station is located between the first spray station and polishing station, drying station simultaneously paints with second
Station is positioned opposite, and drying station and the first spray station are on the same straight line parallel with first direction, cleans station
It is on another straight line parallel with first direction with the second spray station, cleans station and the first spray station in the
On the parallel same straight line in two directions, drying station and the second spray station are in another straight line parallel with second direction
On, first direction and second direction are that horizontal direction and first direction and second direction are perpendicular.Drying station is equipped with drying
Room 4, transportation system 9 pass through drying room 4, and elastic wheel steelwork is delivered in drying room 4 and dries by transportation system 9, dry
The structure of dry chamber 4 is as well known in the skilled person.First levelling room 7 is located at the first paint spray booth 3 and drying room 4
Between, elastic wheel steelwork enters drying room 4 through the first levelling room 7 after having sprayed.
As shown in Figure 1, the first polishing station is equipped with the first grinding chamber 5, the first grinding chamber 5 is located at drying room 4 and the second spray
Between paint room 6, the structure of the first grinding chamber 5 is as well known in the skilled person.Transportation system 9 passes through first dozen
Room 5 is ground, after elastic wheel steelwork goes out drying room 4, elastic wheel steelwork is delivered in the first grinding chamber 5 by transportation system 9,
Then it polishes by the surface of elastic wheel steelwork, mainly carries out burnishing part to by the paint film of elastic wheel steelwork
Reason.
First grinding chamber 5 is equipped with ventilation opening, is equipped with shutter in ventilation opening, indoor certainly by ventilation opening supplemental grinding
Right wind.First grinding chamber 5 is equipped with the dry dust removal system for collecting and filtering the dust that polishing generates and is used for paint
The monofilament filter that mist is filtered, monofilament filter have the monofilament net for being filtered to coating cloud, the thickness of monofilament net
Preferably 50mm, monofilament net is coarse, and specific filtration resistance more thoroughly, can greatly improve the filter efficiency to coating cloud, avoids producing environment
Raw pollution.
As shown in Figure 1, the second spray station is equipped with the second paint spray booth 6, the second paint spray booth 6 is preferably dry spray booth, the
The structure of two paint spray booths 6 as well known in the skilled person, the structure of the second paint spray booth 6 and the first paint spray booth 3
Structure it is identical.Transportation system 9 passes through the second paint spray booth 6, and elastic wheel steelwork is delivered to the second paint spray booth by transportation system 9
In 6, topcoating then is carried out to by the surface spraying area of elastic wheel steelwork.Using dry spray booth, Operation and Maintenance letter
It is single, it is not necessarily to professional, space occupied is small, saves construction area, and no need to consume water, also generates without waste water, no need to consume chemistry
Medicament, no pollution to the environment.
Second paint spray booth 6 is equipped with independent a set of purifying air-feeding system and air-conditioner wind in workshop is sent into paint spray booth's top static pressure
The mode of room is additionally provided with the second level dry paint-fog filter device for capturing and filtering coating cloud, second level dry type in the second paint spray booth 6
Paint mist filtering device is made of baffle plate mist eliminator and monofilament filter, constitutes secondary filtration.Baffle plate mist eliminator is labyrinth
The baffle plate of formula structure, baffle plate mist eliminator once filter coating cloud, and monofilament filter carries out secondary filter to coating cloud.Palm fibre
Silk filter has the monofilament net for being filtered to coating cloud, and the thickness of monofilament net is preferably 50mm, and monofilament net is coarse, filtering
Than more thoroughly, the filter efficiency to coating cloud can be greatly improved.
Second paint spray booth 6 is equipped with induced draft fans and activated carbon adsorption catalytic combustion system, and induced draft fans and active carbon are inhaled
Attached catalytic combustion system is connected, and the paint exhaust gas generated when induced draft fans are for by spray painting operation is pumped into activated carbon adsorption catalysis
In burner, activated carbon adsorption catalytic combustion system purifies paint exhaust gas, carries out environmental protection treatment, avoids producing environment
Raw pollution.The processing air quantity of activated carbon adsorption catalytic combustion system is preferably 25000m3/h。
As shown in Figure 1, the second spray station is additionally provided with the second levelling room 8, after the completion of elastic wheel steelwork topcoating,
Elastic wheel steelwork is delivered in the second levelling room 8 by transportation system 9, and the structure of the second levelling room 8 is such as art technology
As well known to personnel.Transportation system 9 passes through the second levelling room 8, and the second levelling room 8 is connect with the second paint spray booth 6, to bullet
After property wheel steelwork spray paint, elastic wheel steelwork is delivered in the second levelling room 8 by transportation system 9, elastic wheel
Steelwork static a period of time in the second levelling room 8 carries out levelling, to improve coating quality.Preferably, elastic wheel
Flow time of the steelwork in the second levelling room 8 is 7~14 minutes, i.e. elastic wheel steelwork is quiet in the second levelling room 8
Only 7~14 minutes, as elastic wheel steelwork can static 7 minutes in the second levelling room 8,8 minutes, 9 minutes, 10 minutes,
11 minutes, 12 minutes, 13 minutes or 14 minutes.
As shown in Figure 1, the elastic wheel steelwork spray-painting production line of the utility model further includes the second polishing station, second
Station of polishing, which is located at, to be cleaned between station and the first spray station, and the second polishing station is for making elastic wheel steelwork
Mill and/or repairing.Second polishing station is equipped with the second grinding chamber 10, and the second grinding chamber 10, which is located at, cleans room 2 and the first paint spray booth 3
Between, the structure of the second grinding chamber 10 as well known in the skilled person, the structure of the second grinding chamber 10 and the
The structure of one grinding chamber 5 is identical.Transportation system 9 passes through the second grinding chamber 10, after elastic wheel steelwork goes out scouring room 2, conveying
Elastic wheel steelwork is delivered in the second grinding chamber 10 by system 9, and then elastic wheel steelwork is delivered to by transportation system 9
In first paint spray booth 3.
Second grinding chamber 10 is equipped with ventilation opening, and shutter is equipped in ventilation opening, indoor by ventilation opening supplemental grinding
Natural wind.Second grinding chamber 10 be equipped with for collect and filter polishing generate dust dry dust removal system and for pair
The monofilament filter that coating cloud is filtered, monofilament filter have the monofilament net for being filtered to coating cloud, the thickness of monofilament net
Degree is preferably 50mm, and monofilament net is coarse, and specific filtration resistance more thoroughly, can greatly improve the filter efficiency to coating cloud, avoid to environment
Generate pollution.
After the completion of elastic wheel steelwork topcoating, in the effect of transportation system 9, elastic wheel steelwork is successively through upper
Discharge station 1 is transported at drying station after cleaning station, the second polishing station and the first spray station, right by drying room 4
The finishing coat of elastic wheel steelwork is dried, and last elastic wheel steelwork goes out offline after repairing after drying room 4.
Preferably, transportation system 9 is ground loop chain conveyer, installation period is short, and care and maintenance is simple, square
Just.
The elastic wheel steelwork spray-painting production line of the utility model has the advantage that
1, there are coating waste gas, the station of coating cloud, such as paint spray booth, drying room 4, levelling room to have at exhaust gas for whole production line
Reason system, can reach environmental emission standard, have many advantages, such as that production environment is good, no pollution to the environment；
2, the production line can produce 1800 per month for workpiece size≤500m；Workpiece size > 500mm's, it can produce per month
900；Its production capacity can meet 50% or more of domestic and international low-floor elastic wheel coating demand；
3, this paint line, rationally, process is completely embedded for design, can be met elastic wheel paintings all at present and be pretended
The requirement of industry technique；
The utility model is exemplarily described in conjunction with attached drawing above.Obviously, the utility model implements not
It is limited by aforesaid way.As long as the various unsubstantialities that the method concept and technical solution that use the utility model carry out
Improvement；Or it is not improved, the above-mentioned conception and technical scheme of the utility model are directly applied into other occasions, at this
Within the protection scope of utility model.
Claims (10)
1. elastic wheel steelwork spray-painting production line, it is characterised in that: including for being wiped to elastic wheel steelwork
Clean station, for elastic wheel steelwork carry out primer spray the first spray station, for elastic wheel steelwork into
The dry drying station of row, is used for elastic wheel steel the first polishing station for polishing elastic wheel steelwork
Product carry out topcoating the second spray station and by elastic wheel steelwork be delivered to clean station, the first spray station,
The transportation system of drying station, the first polishing station and the second spray station.
2. elastic wheel steelwork spray-painting production line according to claim 1, it is characterised in that: the scouring station is equipped with
Clean room.
3. elastic wheel steelwork spray-painting production line according to claim 1, it is characterised in that: first spray station
Equipped with the first paint spray booth, the first paint spray booth is dry spray booth.
4. elastic wheel steelwork spray-painting production line according to claim 3, it is characterised in that: first spray station
Equipped with the first levelling room, after the completion of elastic wheel steelwork primer spray, the transportation system conveys elastic wheel steelwork
Into the first levelling room.
5. elastic wheel steelwork spray-painting production line according to claim 4, it is characterised in that: the elastic wheel steel
Flow time of the part in first levelling room is 7~14 minutes.
6. elastic wheel steelwork spray-painting production line according to claim 1, it is characterised in that: the drying station is equipped with
Drying room.
7. elastic wheel steelwork spray-painting production line according to claim 1, it is characterised in that: the first polishing station
Equipped with the first grinding chamber.
8. elastic wheel steelwork spray-painting production line according to claim 1, it is characterised in that: second spray station
Equipped with the second paint spray booth, the second paint spray booth is dry spray booth.
9. elastic wheel steelwork spray-painting production line according to claim 8, it is characterised in that: second spray station
Equipped with the second levelling room, after the completion of elastic wheel steelwork topcoating, the transportation system conveys elastic wheel steelwork
Into the second levelling room.
10. elastic wheel steelwork spray-painting production line according to claim 9, it is characterised in that: the elastic wheel steel
Flow time of the product in second levelling room is 7~14 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820318039.1U CN208213512U (en) | 2018-03-07 | 2018-03-07 | Elastic wheel steelwork spray-painting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820318039.1U CN208213512U (en) | 2018-03-07 | 2018-03-07 | Elastic wheel steelwork spray-painting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208213512U true CN208213512U (en) | 2018-12-11 |
Family
ID=64530953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820318039.1U Active CN208213512U (en) | 2018-03-07 | 2018-03-07 | Elastic wheel steelwork spray-painting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208213512U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246554A (en) * | 2018-03-07 | 2018-07-06 | 马鞍山钢铁股份有限公司 | Elastic wheel steelwork spray-painting production line |
| CN112076931A (en) * | 2020-09-16 | 2020-12-15 | 宝武集团马钢轨交材料科技有限公司 | Track traffic integral wheel coating production line and use method thereof |
-
2018
- 2018-03-07 CN CN201820318039.1U patent/CN208213512U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246554A (en) * | 2018-03-07 | 2018-07-06 | 马鞍山钢铁股份有限公司 | Elastic wheel steelwork spray-painting production line |
| CN112076931A (en) * | 2020-09-16 | 2020-12-15 | 宝武集团马钢轨交材料科技有限公司 | Track traffic integral wheel coating production line and use method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 243003 8 Jiuhua Road, Yushan, Ma'anshan, Anhui Patentee after: Ma'anshan Iron and Steel Co., Ltd. Address before: 243003 Intellectual Property Department, Technical Center No. 8, Hunan West Road, Yushan District, Ma'anshan City, Anhui Province Patentee before: Ma'anshan Iron and Steel Co., Ltd. |
|
| CP02 | Change in the address of a patent holder |